package com.mes.job;
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import cn.hutool.core.collection.CollectionUtil;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
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import com.github.xingshuangs.iot.protocol.s7.serializer.S7Serializer;
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import com.kangaroohy.milo.model.ReadWriteEntity;
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import com.kangaroohy.milo.service.MiloService;
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import com.mes.common.config.Const;
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import com.mes.engineering.entity.Engineering;
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import com.mes.engineering.mapper.EngineeringMapper;
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import com.mes.opctask.entity.LoadGlassDeviceTask;
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import com.mes.opctask.service.LoadGlassDeviceTaskService;
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import com.mes.rawglassdetails.entity.RawGlassStorageDetails;
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import com.mes.rawglassdetails.service.RawGlassStorageDetailsService;
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import com.mes.rawglassstation.entity.RawGlassStorageStation;
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import com.mes.rawglassstation.service.RawGlassStorageStationService;
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import com.mes.rawglasstask.entity.RawGlassStorageTask;
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import com.mes.rawglasstask.service.RawGlassStorageTaskService;
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import com.mes.s7.entity.S7Data;
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import com.mes.uppattenusage.entity.UpPattenUsage;
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import com.mes.uppattenusage.entity.vo.UpPattenUsageVO;
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import com.mes.uppattenusage.mapper.UpPattenUsageMapper;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.scheduling.annotation.Scheduled;
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import org.springframework.stereotype.Component;
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import org.springframework.util.CollectionUtils;
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import javax.annotation.Resource;
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import java.util.*;
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import java.util.stream.Collectors;
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/**
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* @Author : zhoush
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* @Date: 2024/10/11 16:13
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* @Description:
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*/
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@Slf4j
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@Component
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public class RawGlassTask {
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@Autowired
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private RawGlassStorageDetailsService rawGlassStorageDetailsService;
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@Autowired
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private RawGlassStorageTaskService rawGlassStorageTaskService;
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@Autowired
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private RawGlassStorageStationService rawGlassStorageStationService;
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@Resource
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private EngineeringMapper engineeringMapper;
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@Resource
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private UpPattenUsageMapper upPattenUsageMapper;
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@Resource
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private LoadGlassDeviceTaskService loadGlassDeviceTaskService;
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@Autowired(required = false)
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private MiloService miloService;
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@Autowired(required = false)
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S7Serializer s7Serializer;
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private static final String LOAD_GLASS_DEVICE_ONE_TASK = "load_glass_device_one_task";
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private static final String LOAD_GLASS_DEVICE_TWO_TASK = "load_glass_device_two_task";
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private static final List<Integer> LOAD_STATION_01 = Collections.singletonList(101);
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// private static final List<Integer> LOAD_STATION_02 = Arrays.asList(103, 104);
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// private static final List<Integer> LOAD_STATION_ALL = Arrays.asList(101, 102, 103, 104);
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private static final Integer LEFTING_01 = 99;
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// private static final Integer LEFTING_02 = 99;
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private static final Integer LOAD_GLASS_ONE_DEVICE = 5;
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private static final Integer LOAD_GLASS_TWO_DEVICE = 6;
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@Scheduled(fixedDelay = 1000)
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public void rawStorageTask() throws Exception {
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S7Data S7DataWL1 = s7Serializer.read(S7Data.class);
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// S7Data S7DataWL1 = new S7Data();
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// S7DataWL1.setRequest((short) 1);
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// S7DataWL1.setConfirmation((short) 0);
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// S7DataWL1.setReportWord((short) 0);
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// S7DataWL1.setTaskWord((short) 0);
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// String requestWord = S7DataWL1.getRequest().toString();
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// String confireWord = S7DataWL1.getConfirmation().toString();
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// String reportWord = S7DataWL1.getReportWord().toString();
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// String taskWord = S7DataWL1.getTaskWord().toString();
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String requestWord = S7DataWL1.getRequest().toString();
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String confireWord = S7DataWL1.getConfirmation().toString();
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String reportWord = S7DataWL1.getReportWord().toString();
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String taskWord = S7DataWL1.getTaskWord().toString();
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String requestValue = requestWord;
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// ReadWriteEntity requestWord = miloService.readFromOpcUa("CC.CC.request");
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// ReadWriteEntity confireWord = miloService.readFromOpcUa("CC.CC.confirmation");
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// ReadWriteEntity reportWord = miloService.readFromOpcUa("CC.CC.reportWord");
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// ReadWriteEntity taskWord = miloService.readFromOpcUa("CC.CC.taskWord");
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// String requestValue = requestWord.getValue() + "";
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if ("0".equals(requestValue)) {
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if ("1".equals(confireWord) && "0".equals(reportWord)) {
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// if ("1".equals(confireWord.getValue() + "") && "0".equals(reportWord.getValue() + "")) {
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S7Data s7Data = new S7Data();
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s7Data.setConfirmation((short) 0);
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s7Serializer.write(s7Data);
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// List<ReadWriteEntity> list = new ArrayList<>();
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// list.add(generateReadWriteEntity("CC.CC.confirmation", 0));
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// miloService.writeToOpcWord(list);
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}
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if ("1".equals(taskWord)) {
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// if ("1".equals(taskWord.getValue() + "")) {
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S7Data s7Data = new S7Data();
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s7Data.setTaskWord((short) 0);
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s7Data.setStartSlot((short) 0);
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s7Data.setEndSlot((short) 0);
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s7Serializer.write(s7Data);
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// List<ReadWriteEntity> list = new ArrayList<>();
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// list.add(generateReadWriteEntity("CC.CC.taskWord", 0));
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// list.add(generateReadWriteEntity("CC.CC.startSlot", 0));
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// list.add(generateReadWriteEntity("CC.CC.endSlot", 0));
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// miloService.writeToOpcWord(list);
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}
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return;
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}
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if (!"1".equals(requestValue)) {
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log.info("无请求");
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return;
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}
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//是否有正在执行的任务
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boolean flag = isHasRunningTask();
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if (flag) {
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log.info("有未完成的任务，结束");
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return;
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}
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//todo:优先进上片机位
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flag = rawGlassDispatchTask();
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if (flag) {
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log.info("执行调度任务，结束");
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return;
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}
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flag = inboundRequestTask();
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if (flag) {
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log.info("执行吊装位请求任务");
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return;
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}
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flag = warehouseTask();
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if (flag) {
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log.info("执行回库任务");
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return;
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}
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flag = outboundTask();
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if (flag) {
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log.info("执行出库任务，结束");
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return;
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}
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log.info("无任务执行，结束");
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}
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@Scheduled(fixedDelay = 1000)
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public void rawStorageInCar() throws Exception {
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S7Data S7DataWL1 = s7Serializer.read(S7Data.class);
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// S7Data S7DataWL1 = new S7Data();
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// S7DataWL1.setInCar((short) 1);
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String value = S7DataWL1.getInCar().toString();
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// ReadWriteEntity entity = miloService.readFromOpcUa("CC.CC.inCar");
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// String value = entity.getValue() + "";
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if (!"1".equals(value)) {
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log.info("大车上没有架子");
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return;
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}
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//查询任务
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RawGlassStorageDetails one = rawGlassStorageDetailsService.getOne(new LambdaQueryWrapper<RawGlassStorageDetails>()
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.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING));
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if (one == null) {
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log.info("没有正在执行的任务");
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return;
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}
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rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>().eq(RawGlassStorageDetails::getId, one.getId())
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.set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_CAR));
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}
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@Scheduled(fixedDelay = 1000)
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public void rawStorageFinish() throws Exception {
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S7Data S7DataWL1 = s7Serializer.read(S7Data.class);
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// S7Data S7DataWL1 = new S7Data();
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// S7DataWL1.setReportWord((short) 1);
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String value = S7DataWL1.getReportWord().toString();
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// ReadWriteEntity entity = miloService.readFromOpcUa("CC.CC.reportWord");
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// String value = entity.getValue() + "";
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if ("0".equals(value)) {
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log.info("当前任务未汇报，结束本次任务");
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return;
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}
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RawGlassStorageDetails details = rawGlassStorageDetailsService.getOne(new LambdaUpdateWrapper<RawGlassStorageDetails>()
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.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_CAR));
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if (null == details) {
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log.info("无执行中的任务");
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return;
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}
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RawGlassStorageTask task = rawGlassStorageTaskService.getOne(new LambdaQueryWrapper<RawGlassStorageTask>()
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.in(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_RUNNING, Const.RAW_GLASS_TASK_NEW));
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RawGlassStorageDetails targetDetails = rawGlassStorageDetailsService.generateDetails(details, task.getEndSlot());
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int deviceId = details.getDeviceId();
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Integer taskType = task.getTaskType();
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if ("1".equals(value)) {
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log.info("将详情表的状态改为已出库");
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rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>()
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.set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_OUT)
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.eq(RawGlassStorageDetails::getSlot, task.getStartSlot()).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_CAR));
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log.info("任务状态已更改为：已完成");
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rawGlassStorageTaskService.update(new LambdaUpdateWrapper<RawGlassStorageTask>()
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.eq(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_RUNNING)
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.set(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_SUCCESS));
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switch (taskType) {
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case 1:
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case 3:
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log.info("1、入库，3、调度任务。{}", taskType);
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if (targetDetails.getRemainQuantity() > 0) {
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rawGlassStorageDetailsService.save(targetDetails);
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}
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break;
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case 2:
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case 4:
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log.info("2、出片,4、吊装位请求。{}", taskType);
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targetDetails = new RawGlassStorageDetails();
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targetDetails.setSlot(task.getEndSlot());
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targetDetails.setDeviceId(deviceId);
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targetDetails.setShelf(task.getStartSlot());
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targetDetails.setState(Const.RAW_GLASS_STATE_IN);
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rawGlassStorageDetailsService.save(targetDetails);
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break;
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default:
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break;
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}
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} else {
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if (taskType.equals(Const.RAW_GLASS_TASK_TYPE_IN_REQUEST)) {
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rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>()
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.set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_OUT)
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.eq(RawGlassStorageDetails::getSlot, task.getStartSlot())
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.in(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING, Const.RAW_GLASS_STATE_CAR));
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} else {
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rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>()
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.set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN)
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.eq(RawGlassStorageDetails::getSlot, task.getStartSlot())
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.in(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING, Const.RAW_GLASS_STATE_CAR));
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}
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rawGlassStorageTaskService.update(new LambdaUpdateWrapper<RawGlassStorageTask>()
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.eq(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_RUNNING)
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.set(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_FAILURE));
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}
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S7Data s7Data = new S7Data();
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s7Data.setConfirmation((short) 1);
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s7Serializer.write(s7Data);
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}
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private boolean isHasRunningTask() {
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RawGlassStorageTask task = rawGlassStorageTaskService.getOne(new LambdaQueryWrapper<RawGlassStorageTask>()
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.in(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_RUNNING));
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return task == null ? Boolean.FALSE : Boolean.TRUE;
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}
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/**
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* 原片调度：1、查询工程原片表，按照顺序将原片放入上片1号位，后续原片放上片2号位，出现尺寸替换，判断原上片位是否有玻璃，有 先出后进，无 直接进片
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*/
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public boolean rawGlassDispatchTask() throws Exception {
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//查询当前系统正在执行的订单
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List<Engineering> engineeringList = engineeringMapper.selectList(new LambdaQueryWrapper<Engineering>()
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.eq(Engineering::getState, Const.ENGINEERING_RUNNING).last("order by id"));
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if (CollectionUtils.isEmpty(engineeringList)) {
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log.info("没有正在执行的工程");
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return false;
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}
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for (Engineering engineering : engineeringList) {
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boolean flag = rawGlassDispatchByEngineering(engineering.getStationCell(), engineering.getEngineerId());
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if (flag) {
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return flag;
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}
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}
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return Boolean.FALSE;
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}
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/**
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* 处理空架子吊装位请求任务：将仓库的空架子送到吊装位99，等待入库
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*
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* @return
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*/
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public boolean inboundRequestTask() throws Exception {
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// 步骤1：查询“未执行的空架子到吊装位请求任务”（类型IN_REQUEST，状态NEW）
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RawGlassStorageTask inRequestTask = rawGlassStorageTaskService.getOne(new LambdaQueryWrapper<RawGlassStorageTask>()
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.eq(RawGlassStorageTask::getTaskType, Const.RAW_GLASS_TASK_TYPE_IN_REQUEST) // 空架子入库请求类型
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.eq(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_NEW)
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.last("limit 1")); // 每次处理一个任务，避免冲突
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if (inRequestTask == null) {
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log.info("无待执行的空架子吊装位请求任务");
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return Boolean.FALSE;
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}
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// 步骤2：检查任务关联的空架子状态（需为“待入库”，且确实是空架子）
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RawGlassStorageDetails emptyShelf = rawGlassStorageDetailsService.getOne(new LambdaQueryWrapper<RawGlassStorageDetails>()
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.eq(RawGlassStorageDetails::getSlot, inRequestTask.getStartSlot()) // 起始位：仓库空架子位
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.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); // 待入库状态);
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if (emptyShelf == null) {
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log.info("空架子到吊装位请求任务关联的架子异常（非空架子或状态错误），跳过执行");
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return Boolean.FALSE;
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}
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// 步骤3：检查目标吊装位99是否空闲
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List<RawGlassStorageDetails> liftingShelfList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>()
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.eq(RawGlassStorageDetails::getSlot, inRequestTask.getEndSlot()) // 目标位：吊装位99
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.in(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN_ALL));
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if (CollectionUtil.isNotEmpty(liftingShelfList)) {
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log.info("吊装位{}已有关联架子，无法执行空架子到吊装位请求", inRequestTask.getEndSlot());
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return Boolean.FALSE;
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}
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// 步骤4：更新空架子状态为“执行中”
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rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>()
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.eq(RawGlassStorageDetails::getSlot, emptyShelf.getSlot())
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.eq(RawGlassStorageDetails::getState, Const.GLASS_STATE_IN)
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.set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING));
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// 步骤5：更新任务状态为“执行中”，避免重复执行
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rawGlassStorageTaskService.update(new LambdaUpdateWrapper<RawGlassStorageTask>()
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.eq(RawGlassStorageTask::getId, inRequestTask.getId())
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.set(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_RUNNING));
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// 步骤6：发送PLC指令，驱动空架子从仓库→吊装位
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S7Data s7Data = new S7Data();
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s7Data.setTaskWord((short) 1); // 任务触发信号
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s7Data.setStartSlot((short) inRequestTask.getStartSlot().intValue()); // 起始位：仓库空架子位
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s7Data.setEndSlot((short) inRequestTask.getEndSlot().intValue()); // 目标位：吊装位99
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s7Serializer.write(s7Data);
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log.info("执行空架子到吊装位请求任务：从仓库{}到吊装位{}", inRequestTask.getStartSlot(), inRequestTask.getEndSlot());
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return Boolean.TRUE;
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}
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/**
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* 出库任务：1、点出库，立马生成出片任务 2、点出库修改工位详情内的状态为待出库，定时任务扫描生成出库任务
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*/
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public boolean outboundTask() throws Exception {
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// 步骤1：查询已生成的“未执行出库任务”（状态为NEW，类型为OUT）
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RawGlassStorageTask outboundTask = rawGlassStorageTaskService.getOne(new LambdaQueryWrapper<RawGlassStorageTask>()
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.eq(RawGlassStorageTask::getTaskType, Const.RAW_GLASS_TASK_TYPE_OUT)
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.eq(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_NEW)
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.last("limit 1")); // 每次处理一个任务
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if (outboundTask == null) {
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log.info("无待执行的出库任务");
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return Boolean.FALSE;
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}
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// 步骤2：获取任务关联的架子详情，检查状态是否合法（待出库）
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RawGlassStorageDetails details = rawGlassStorageDetailsService.getOne(new LambdaQueryWrapper<RawGlassStorageDetails>()
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.eq(RawGlassStorageDetails::getSlot, outboundTask.getStartSlot()) // 任务起始位（仓库位）
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.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_WAIT_OUT)); // 待出库状态
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if (details == null) {
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log.info("出库任务关联的架子状态异常，跳过执行");
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return Boolean.FALSE;
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}
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// 步骤3：检查吊装位99是否空闲（无架子）
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List<RawGlassStorageDetails> emptyLeftingList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>()
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.in(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN_ALL)
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.in(RawGlassStorageDetails::getSlot, "select slot from raw_glass_storage_station where enable_state = 1 and device_id = 4"));
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if (CollectionUtil.isNotEmpty(emptyLeftingList)) {
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log.info("吊装位99当前有架子，无法执行出库任务");
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return Boolean.FALSE;
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}
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// 步骤4：更新架子状态为“执行中”
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rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>()
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.eq(RawGlassStorageDetails::getSlot, details.getSlot())
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.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_WAIT_OUT)
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.set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING));
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// 步骤5：更新任务状态为“执行中”（避免重复执行）
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rawGlassStorageTaskService.update(new LambdaUpdateWrapper<RawGlassStorageTask>()
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.eq(RawGlassStorageTask::getId, outboundTask.getId())
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.set(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_RUNNING));
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S7Data s7Data = new S7Data();
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s7Data.setTaskWord((short) 1);
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s7Data.setStartSlot((short) outboundTask.getStartSlot().intValue()); // 仓库存储位（起始位）
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s7Data.setEndSlot((short) outboundTask.getEndSlot().intValue()); // 吊装位99（目标位）
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s7Serializer.write(s7Data);
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return Boolean.TRUE;
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}
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/**
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* 复位任务：1、点复位，立马生成复位任务 2、点出库修改工位详情内的状态为架子复位，定时任务扫描生成复位任务
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*/
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public boolean shelfResetTask() throws Exception {
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// 1. 查询“待复位”的架子（状态为RESET，且工位启用）
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List<RawGlassStorageDetails> rawGlassList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>()
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.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RESET)
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.inSql(RawGlassStorageDetails::getSlot, "select slot from raw_glass_storage_station where enable_state = 1"));
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if (CollectionUtil.isEmpty(rawGlassList)) {
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log.info("系统没有需要复位的原片信息");
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return Boolean.FALSE;
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}
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// 2. 取第一条待复位的架子（每次处理一个）
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RawGlassStorageDetails details = rawGlassList.get(0);
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Integer startSlot = details.getSlot(); // 复位起始位（当前架子所在位）
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Integer targetSlot = details.getShelf(); // 复位目标位（初始仓库存储位）
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// 3. 生成复位任务（类型建议单独定义：如Const.RAW_GLASS_TASK_TYPE_RESET，避免与调度任务混淆）
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rawGlassStorageDetailsService.generateTask(
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startSlot,
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targetSlot,
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targetSlot,
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details.getRemainQuantity(),
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Const.RAW_GLASS_TASK_TYPE_DISPATCH
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);
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// 4. 更新架子状态为“执行中”
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rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>()
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.eq(RawGlassStorageDetails::getSlot, startSlot)
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.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RESET)
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.set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING));
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// 5. 补充PLC交互：发送复位指令
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S7Data s7Data = new S7Data();
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s7Data.setTaskWord((short) 1); // 任务触发信号
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s7Data.setStartSlot((short) startSlot.intValue()); // 起始位：当前架子位
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s7Data.setEndSlot((short) targetSlot.intValue()); // 目标位：初始仓库位
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s7Serializer.write(s7Data);
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log.info("执行架子复位任务：从{}到{}", startSlot, targetSlot);
|
return Boolean.TRUE;
|
}
|
|
/**
|
* 入库任务：吊装位有玻璃，先去工位表查询空格子，生成入库任务从吊装位到目标格子
|
*
|
* @throws Exception
|
*/
|
public boolean warehouseTask() throws Exception {
|
// List<RawGlassStorageDetails> rawGlassList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>()
|
// .eq(RawGlassStorageDetails::getState, Const.GLASS_STATE_IN)
|
// .gt(RawGlassStorageDetails::getRemainQuantity, 0)
|
// .inSql(RawGlassStorageDetails::getSlot, "select slot from raw_glass_storage_station where enable_state = 1 and device_id = 4")
|
// .inSql(RawGlassStorageDetails::getShelf, "select slot from raw_glass_storage_station where enable_state = 1 "));
|
// if (CollectionUtil.isEmpty(rawGlassList)) {
|
// log.info("吊装位被禁用/架子所在工位被禁用/无原片信息");
|
// return Boolean.FALSE;
|
// }
|
// 查询回库任务
|
RawGlassStorageTask task = rawGlassStorageTaskService.getOne(new LambdaQueryWrapper<RawGlassStorageTask>()
|
.in(RawGlassStorageTask::getTaskType, Const.RAW_GLASS_TASK_TYPE_IN)
|
.eq(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_NEW)
|
.last("limit 1"));
|
|
if (task == null) {
|
log.info("无待执行的回库任务");
|
return false;
|
}
|
RawGlassStorageDetails details = rawGlassStorageDetailsService.getOne(new LambdaQueryWrapper<RawGlassStorageDetails>()
|
.eq(RawGlassStorageDetails::getSlot, task.getStartSlot()) // 任务起始位（吊装位）
|
.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); // 已标记为执行中
|
if (details == null) {
|
log.info("任务关联的架子状态异常，跳过执行");
|
return false;
|
}
|
|
rawGlassStorageTaskService.update(new LambdaUpdateWrapper<RawGlassStorageTask>()
|
.eq(RawGlassStorageTask::getId, task.getId())
|
.set(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_RUNNING));
|
log.info("执行回库任务：从{}到{}", task.getStartSlot(), task.getEndSlot());
|
// List<ReadWriteEntity> list = new ArrayList<>();
|
// list.add(generateReadWriteEntity("CC.CC.taskWord", 1));
|
// list.add(generateReadWriteEntity("CC.CC.taskSending", 1));
|
// list.add(generateReadWriteEntity("CC.CC.startSlot", details.getSlot()));
|
// list.add(generateReadWriteEntity("CC.CC.endSlot", details.getShelf()));
|
// miloService.writeToOpcWord(list);
|
|
S7Data s7Data = new S7Data();
|
s7Data.setTaskWord((short) 1);
|
s7Data.setStartSlot((short) details.getSlot().intValue());
|
s7Data.setEndSlot((short) details.getShelf().intValue());
|
s7Serializer.write(s7Data);
|
return Boolean.TRUE;
|
}
|
|
/**
|
* @param stationCell 设备信息 5 、 6
|
* @param enginneerId 共亨号
|
* @return
|
* @throws Exception
|
*/
|
private boolean rawGlassDispatchByEngineering(int stationCell, String enginneerId) throws Exception {
|
//当前尺寸需要上片的数量
|
List<UpPattenUsageVO> pattenUsageList = upPattenUsageMapper.queryRawGlassByEngineeringId(enginneerId);
|
if (CollectionUtils.isEmpty(pattenUsageList)) {
|
log.info("正在执行的工程原片无可上片的原片信息");
|
return Boolean.FALSE;
|
}
|
//获取当前需要上片的原片数据
|
Map<String, List<UpPattenUsageVO>> upListMap = pattenUsageList.stream()
|
.collect(Collectors.groupingBy(UpPattenUsageVO::getGroupNumber));
|
List<UpPattenUsageVO> usageVOS = upListMap.get("1");
|
//获取当前上片位1号架子信息
|
List<Integer> loadStation = LOAD_STATION_01;
|
List<RawGlassStorageStation> stations = rawGlassStorageStationService.list(new LambdaQueryWrapper<RawGlassStorageStation>()
|
.in(RawGlassStorageStation::getSlot, loadStation)
|
.eq(RawGlassStorageStation::getEnableState, Const.SLOT_ON)
|
.orderByAsc(RawGlassStorageStation::getSlot));
|
if (CollectionUtils.isEmpty(stations)) {
|
log.info("101的上片位不可用");
|
return Boolean.FALSE;
|
}
|
|
List<RawGlassStorageDetails> loadStationList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>()
|
.inSql(RawGlassStorageDetails::getSlot, "select slot from raw_glass_storage_station where enable_state = 1")
|
.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN)
|
.eq(RawGlassStorageDetails::getDeviceId, stationCell));
|
if (CollectionUtils.isEmpty(loadStationList)) {
|
RawGlassStorageDetails rawDetails = getRawGlassStorageDetailsBySize(usageVOS.get(0), usageVOS.size());
|
if (rawDetails == null) {
|
log.info("仓库无匹配规格的原片，无法调度到101工位");
|
return Boolean.FALSE;
|
}
|
// 生成调度任务：仓库原片位 → 101上片位
|
rawGlassStorageDetailsService.generateTask(
|
rawDetails.getSlot(),
|
stations.get(0).getSlot(),
|
rawDetails.getShelf(),
|
rawDetails.getRemainQuantity(),
|
Const.RAW_GLASS_TASK_TYPE_DISPATCH);
|
|
rawGlassStorageTaskService.update(new LambdaUpdateWrapper<RawGlassStorageTask>()
|
.eq(RawGlassStorageTask::getTaskType, Const.RAW_GLASS_TASK_TYPE_DISPATCH)
|
.eq(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_NEW)
|
.set(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_RUNNING));
|
|
rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>()
|
.eq(RawGlassStorageDetails::getSlot, rawDetails.getSlot())
|
.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN)
|
.set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING));
|
S7Data s7Data = new S7Data();
|
s7Data.setTaskWord((short) 1);
|
s7Data.setStartSlot((short) rawDetails.getSlot().intValue()); // 起始位：仓库
|
s7Data.setEndSlot((short) LOAD_STATION_01.get(0).intValue()); // 目标位：上片位101
|
s7Serializer.write(s7Data); // 发送到PLC
|
|
log.info("调度任务已发送PLC：从仓库{}到上片位{}", rawDetails.getSlot(), LOAD_STATION_01);
|
return Boolean.TRUE;
|
}
|
// 上片位101有玻璃 → 判断尺寸是否匹配
|
RawGlassStorageDetails oneLoadStation = loadStationList.get(0);
|
if (oneLoadStation.getRemainQuantity() <= 0 || !compareRawSize(usageVOS.get(0), oneLoadStation)) {
|
|
// 检查上片机是否正在工作，若正在工作则不生成退回任务
|
if (pattenUsageList.stream().allMatch(vo -> vo.getState() == 101)) {
|
log.warn("上片机{}正在工作，无法执行退回任务", stationCell);
|
return Boolean.FALSE;
|
}
|
|
// 生成退回任务：101上片位 → 原仓库存储位
|
rawGlassStorageDetailsService.generateTask(
|
stations.get(0).getSlot(),
|
oneLoadStation.getShelf(),
|
oneLoadStation.getShelf(),
|
oneLoadStation.getRemainQuantity(),
|
Const.RAW_GLASS_TASK_TYPE_DISPATCH);
|
|
rawGlassStorageTaskService.update(new LambdaUpdateWrapper<RawGlassStorageTask>()
|
.eq(RawGlassStorageTask::getTaskType, Const.RAW_GLASS_TASK_TYPE_DISPATCH)
|
.eq(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_NEW)
|
.set(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_RUNNING));
|
|
rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>()
|
.eq(RawGlassStorageDetails::getSlot, oneLoadStation.getSlot())
|
.eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN)
|
.set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING));
|
S7Data s7Data = new S7Data();
|
s7Data.setTaskWord((short) 1); // 任务触发信号
|
s7Data.setStartSlot((short) LOAD_STATION_01.get(0).intValue()); // 起始位：上片位101
|
s7Data.setEndSlot((short) oneLoadStation.getShelf().intValue()); // 目标位：仓库
|
s7Serializer.write(s7Data); // 发送到PLC
|
|
log.info("退回任务已发送PLC：从上片位{}到仓库{}", LOAD_STATION_01, oneLoadStation.getShelf());
|
return Boolean.FALSE;
|
}
|
// 上片位101玻璃尺寸匹配且数量充足 → 无需调度
|
log.info("101工位玻璃尺寸匹配且数量充足，无需调度");
|
return Boolean.FALSE;
|
}
|
|
private ReadWriteEntity generateReadWriteEntity(String identifier, int value) {
|
ReadWriteEntity readWriteEntity = new ReadWriteEntity();
|
readWriteEntity.setIdentifier(identifier);
|
readWriteEntity.setValue(value);
|
return readWriteEntity;
|
}
|
|
private RawGlassStorageDetails getRawGlassStorageDetailsBySize(UpPattenUsageVO usageVO, int remainQuantity) {
|
return rawGlassStorageDetailsService.getOne(new LambdaQueryWrapper<RawGlassStorageDetails>()
|
.eq(RawGlassStorageDetails::getFilmsId, usageVO.getFilmsId())
|
.eq(RawGlassStorageDetails::getPatternWidth, usageVO.getWidth())
|
.eq(RawGlassStorageDetails::getPatternHeight, usageVO.getHeight())
|
.eq(RawGlassStorageDetails::getPatternThickness, usageVO.getThickness())
|
.notIn(RawGlassStorageDetails::getSlot, LOAD_STATION_01)
|
.eq(RawGlassStorageDetails::getState, Const.GLASS_STATE_IN)
|
.orderByAsc(RawGlassStorageDetails::getRemainQuantity)
|
.last("order by abs(t.remain_quantity - " + remainQuantity + ") asc")
|
.last("limit 1"));
|
}
|
|
/**
|
* 尺寸一样并且原片数量大于0
|
*
|
* @param upPattenUsage
|
* @param details
|
* @return
|
*/
|
private boolean compareRawSize(UpPattenUsage upPattenUsage, RawGlassStorageDetails details) {
|
boolean flag = upPattenUsage.getWidth() == details.getPatternWidth() && upPattenUsage.getHeight() == details.getPatternHeight() &&
|
upPattenUsage.getThickness() == details.getPatternThickness() && upPattenUsage.getFilmsId().equals(details.getFilmsId());
|
return flag;
|
}
|
|
}
|
