严智鑫
2025-11-13 945bc394f40d8af1072a53da9a94f24207124e6d
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
package com.northglass.service.message;
 
import java.io.IOException;
import java.io.PrintWriter;
import java.io.StringWriter;
import java.text.DecimalFormat;
import java.util.Date;
import java.util.List;
 
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Component;
import org.springframework.transaction.annotation.Transactional;
 
import com.northglass.constants.ShelfTaskType;
import com.northglass.constants.StateConstants.LoadMachineRackState;
import com.northglass.constants.StateConstants.LoadMachineTaskState;
import com.northglass.constants.StateConstants.ShelfRankState;
import com.northglass.constants.StateConstants.ShelfTaskState;
import com.northglass.entity.LoadMachine;
import com.northglass.entity.LoadMachineRack;
import com.northglass.entity.LoadMachineTask;
import com.northglass.entity.OptPattern;
import com.northglass.entity.RawPackage;
import com.northglass.entity.ReportTask;
import com.northglass.entity.ShelfRank;
import com.northglass.entity.ShelfStatu;
import com.northglass.entity.ShelfTask;
import com.northglass.repository.LoadMachineRackDao;
import com.northglass.repository.LoadMachineTaskDao;
import com.northglass.repository.OptPatternDao;
import com.northglass.repository.RawPackageDao;
import com.northglass.repository.ReportTaskDao;
import com.northglass.repository.ShelfRankDao;
import com.northglass.repository.ShelfStatuDao;
import com.northglass.repository.ShelfTaskDao;
import com.northglass.service.device.DeviceService;
import com.northglass.service.loadmachine.LoadMachineService;
import com.northglass.service.shelf.ShelfService;
import com.northglass.service.shelfrank.ShelfRankService;
import com.northglass.util.HexUtil;
 
@Component
@Transactional
public class LoadMachineMessageProcessor extends AbstractMessageProcessor {
 
    private static final Logger LOGGER = LoggerFactory.getLogger(LoadMachineMessageProcessor.class);
    @Autowired
    private LoadMachineService loadMachineService;
 
    @Autowired
    private ShelfService shelfService;
 
    @Autowired
    private ShelfRankService shelfRankService;
 
    @Autowired
    private RawPackageDao rawPackageDao;
 
    @Autowired
    private OptPatternDao optPatternDao;
 
    @Autowired
    private LoadMachineTaskDao loadMachineTaskDao;
 
    @Autowired
    private ShelfTaskDao shelfTaskDao;
 
    @Autowired
    private ShelfStatuDao shelfStatuDao;
    
    @Autowired
    private LoadMachineRackDao loadMachineRackDao;
    
    @Autowired
    private ShelfRankDao shelfRankDao;
    
    @Autowired
    private ReportTaskDao reportTaskDao;
 
    //请求信号
    private static final int TASK_ASK_START = 18;
    private static final int TASK_ASK_END = 21;
    //请求ID
    private static final int TASK_ASK_TD_START = 22;
    private static final int TASK_ASK_ID_END = 25;
    
    //任务汇报字
    private static final int TASK_FINISH_PLC_START = 38;
    private static final int TASK_FINISH_PLC_END = 41;
 
    //任务汇报ID
    private static final int TASK_FINISH_PLC_ID_START = 42;
    private static final int TASK_FINISH_PLC_ID_END = 45;
    
    //任务发送字
    private static final int TASK_MES_START = 58;
    private static final int TASK_MES_END = 61;
    
    //任务确认字
    private static final int TASK_SURE_START = 98;
    private static final int TASK_SURE_END = 101;
 
    // 任务报警字
    private static final int TASK_WARN_START = 138;
    private static final int TASK_WARN_END = 141;
    
    //完成步骤
    private static final int FINISH_STEP_START = 178;
    private static final int FINISH_STEP_END = 181;
 
    /**
     * 解析16进制消息,转译为描述信息
     * 
     * @param messageHex
     * @return
     */
    public String parse(String messageHex) {
        LOGGER.trace("> Start parse");
 
        if (messageHex.length() < 84) {
            return "无效消息:" + messageHex;
        }
 
        String startSign = messageHex.substring(START_SIGN_START, START_SIGN_END + 1);
        if (!startSign.equals("3c5354413e")) {
            return "无效消息:" + messageHex;
        }
 
        StringBuffer messageDescription = new StringBuffer();
 
        // 消息长度
        messageDescription.append(parseInt(messageHex, MESSAGE_LENGTH_START, MESSAGE_LENGTH_END, "消息长度"));
 
        // 订单编号
        messageDescription.append(parseString(messageHex, ORDER_NUMBER_START, ORDER_NUMBER_END, "订单编号"));
 
        // 功能号
        messageDescription.append(parseString(messageHex, FUNCTION_NUMBER_START, FUNCTION_NUMBER_END, "功能号"));
 
        // 加密方式
        messageDescription.append(parseString(messageHex, ENCRYPT_START, ENCRYPT_END, "加密方式"));
 
        // 发送时刻
        messageDescription.append(parseTime(messageHex, SEND_TIME_START, SEND_TIME_END, "发送时刻"));
 
        // 解析数据区
        messageDescription.append(parseData(messageHex));
 
        // LOGGER.trace("> End parse");
        return messageDescription.toString();
    }
 
    private String parseData(String messageHex) {
        return "无法解析数据区";
    }
 
    public String generateReturnMessage(String sendMessageHex, LoadMachine loadMachine) {//sendMessageHex 所有的消息  loadMachine上片机器
        /*LOGGER.debug("-------------------上片机ip: " + loadMachine.getIpAddress());
        LOGGER.debug("收到上片机的信息:"+sendMessageHex);*/
        if (sendMessageHex.length() == 24) {
            String string=sendMessageHex.substring(8,15);
            if (string.equals("00060010")) {
                //LOGGER.debug("上次消息发送成功!");
                return "";
            }else {
                //LOGGER.debug("上次消息发送失败!上片机"+loadMachine.getId());
                return "";
            }
        }else if (sendMessageHex.length() == 198) {
            try {                
                ShelfStatu statu = shelfStatuDao.findByMachine("load"+loadMachine.getId());
                String message=sendMessageHex.substring(18);
                statu.setMessage(message);
                statu.setSetTime(new Date());
                //找到当前机器保存数据库
                shelfStatuDao.save(statu);       
                //请求信号
                String taskAsk = sendMessageHex.substring(TASK_ASK_START, TASK_ASK_END + 1);
                //请求ID
                String taskIdAsk = sendMessageHex.substring(TASK_ASK_TD_START, TASK_ASK_ID_END + 1);
                //任务汇报字
                String taskFinish = sendMessageHex.substring(TASK_FINISH_PLC_START, TASK_FINISH_PLC_END + 1);
                //任务汇报字ID
                String taskFinishId = sendMessageHex.substring(TASK_FINISH_PLC_ID_START, TASK_FINISH_PLC_ID_END + 1);
                //任务发送字
                String taskMes = sendMessageHex.substring(TASK_MES_START, TASK_MES_END + 1);
                //任务确认字
                String taskSure = sendMessageHex.substring(TASK_SURE_START, TASK_SURE_END + 1);
                //任务报警字
                String taskWarning = sendMessageHex.substring(TASK_WARN_START, TASK_WARN_END + 1);
                //完成步骤
                String finishStep = sendMessageHex.substring(FINISH_STEP_START, FINISH_STEP_END + 1);
                
                //
                
                // 获取上片机正在执行的任务
                LoadMachineTask workingTask = loadMachineTaskDao.findInWorkTaskByLoadMachine(loadMachine.getId());
                //收到完成消息
                if (taskFinish.equals("0001")) {
                    //任务确认
                    if (taskSure.equals("0000")) {
                        if(workingTask != null){
                            OptPattern optPattern = workingTask.getOptPattern();
                            RawPackage rawPackage = workingTask.getRawPackage();
                            ShelfRank shelfRank = shelfRankDao.findRankByRawId(rawPackage.getId());
                            if(rawPackage.getLeftPieces()<1){
                                return "";
                            }
                            rawPackage.setLeftPieces(rawPackage.getLeftPieces() - 1);//数量减一
                            /*String manufacturer = rawPackage.getManufacturer();
                            int manu = 0;
                            if (manufacturer != null && !"".equals(manufacturer)) {
                                manu = Integer.valueOf(manufacturer);
                            }
                            rawPackage.setManufacturer(String.valueOf(manu + 1));//生产厂家加一
*/                            rawPackageDao.save(rawPackage);
                            shelfRank.setCompletePieces(rawPackage.getPieces()-rawPackage.getLeftPieces());
                            shelfRankDao.save(shelfRank);
                            optPattern.setCompletedPieces(optPattern.getCompletedPieces() + 1);//完成片数加一
                            optPatternDao.save(optPattern);
                            workingTask.setState(LoadMachineTaskState.COMPLETED);//改状态
                            workingTask.setCompleteTime(new Date());
                            loadMachineTaskDao.save(workingTask);
                            
                            //把当前的glass数据送入glass表中
                            loadMachineService.bcglass(optPattern.getId());
                            
                            DecimalFormat dFormat = new DecimalFormat("######0.00");
                            Double area = (double) (optPattern.getHeight() / 1000)
                                    * (double) (optPattern.getWidth() / 1000);
                            area = Double.valueOf(dFormat.format(area));
                            ReportTask reportTask = new ReportTask(workingTask.getDescription(), 1, "已完成", workingTask.getOptPattern().getRawPackageTxt().getCreateTime() , new Date(), null,
                                    loadMachine, optPattern, area);
                            reportTaskDao.save(reportTask);
                            System.out.println("上片机"+loadMachine.getId()+"写入内容: [ "
                                    + "吸片完成,  "
                                    + "任务ID:"+workingTask.getId()+",  "
                                    + "宽:"+optPattern.getWidth()+",  "
                                    + "高:"+optPattern.getHeight()+",  "
                                    + "厚:"+optPattern.getGlassThickness()+",  "
                                    + "玻璃包号:"+workingTask.getRawPackage().getId()+",  "
                                    + "剩余片数:"+workingTask.getRawPackage().getLeftPieces());
                            return sendMessage("0001"+taskFinishId,"0014");
                        }else{
                            return sendMessage("0001"+taskFinishId,"0014");
                        }                        
                    }
                    return "";
                }else if(taskFinish.equals("0002")){
                    if(taskSure.equals("0000")){
                        if(workingTask != null){                            
                            workingTask.setState("等待中");
                            workingTask.setCompleteTime(new Date());
                            loadMachineTaskDao.save(workingTask);                            
                            System.out.println("上片机"+loadMachine.getId()+"写入内容: [ "
                                    + "吸片失败,  "
                                    + "任务ID:"+workingTask.getId());
                            return sendMessage("0002"+taskFinishId,"0014");
                        }else{
                            return sendMessage("0002"+taskFinishId,"0014");
                        }
                    }
                    return "";
                }else if(taskFinish.equals("0003")){
                    if(taskSure.equals("0000")){
                        if(workingTask != null){
                            OptPattern optPattern = workingTask.getOptPattern();
                            RawPackage rawPackage = workingTask.getRawPackage();
                            if(rawPackage.getLeftPieces()<1){
                                return "";
                            }
                            ShelfRank shelfRank = shelfRankDao.findRankByRawId(rawPackage.getId());
                            rawPackage.setLeftPieces(rawPackage.getLeftPieces() - 1);//数量减一
                            rawPackageDao.save(rawPackage);
                            shelfRank.setCompletePieces(rawPackage.getPieces()-rawPackage.getLeftPieces());
                            shelfRankDao.save(shelfRank);
                            optPatternDao.save(optPattern);                            
                            workingTask.setState("等待中");
                            workingTask.setCompleteTime(new Date());
                            loadMachineTaskDao.save(workingTask);
                            System.out.println("上片机"+loadMachine.getId()+"写入内容: [ "
                                    + "吸片破损,  "
                                    + "任务ID:"+workingTask.getId()+",  "
                                    + "宽:"+optPattern.getWidth()+",  "
                                    + "高:"+optPattern.getHeight()+",  "
                                    + "厚:"+optPattern.getGlassThickness()+",  "
                                    + "玻璃包号:"+workingTask.getRawPackage().getId()+",  "
                                    + "剩余片数:"+workingTask.getRawPackage().getLeftPieces());
                            return sendMessage("0003"+taskFinishId,"0014");
                        }else{
                            return sendMessage("0003"+taskFinishId,"0014");
                        }
                    }
                    return "";
                }else{
                    if (taskSure.equals("0001")) {
                        return sendMessage("00000000","0014");
                    }else if(taskSure.equals("0002")){
                        return sendMessage("00000000","0014");
                    }else if(taskSure.equals("0003")){
                        return sendMessage("00000000","0014");
                    }
                }
                //收到请求
                if(taskAsk.equals("0001")){
                    /*DeviceService.WriteFile("D:", "上片请求记录",new Date()+"任务id:"+workingTask.getId());*/
                    if (taskMes.equals("0001")) {//信息已经发送,但是PLC程序已改变,不发送信息!
                        /*String startLoadMachine = sendMessage("0000000000000000","000a");
                        LOGGER.debug("清除消息: " + startLoadMachine);
                        return startLoadMachine;*/            
                        return "";
                    }else{                        
                        //当前有任务在执行
 
                        
                        List<LoadMachineTask> TaskAll = loadMachineTaskDao.findTaskByLoadMachine(loadMachine.getId());    
                        if(!TaskAll.isEmpty()&&workingTask==null){
                            
                            LoadMachineTask LoadMachineTaskFisrt=TaskAll.get(0);
                            if(LoadMachineTaskFisrt.getState().equals("等待中")){
                                //拿到所需版面OPT  
                                OptPattern optPattern = LoadMachineTaskFisrt.getOptPattern();
                                //获取此上片机的所有上片位
                                List<LoadMachineRack> rackes = loadMachineRackDao.findLoadMachineRacksByLoadMachineId(loadMachine.getId());
                                //获取此机器的第一个上片位
                                LoadMachineRack loadMachineRackOne = rackes.get(0);// 一号工位
                                //直接生成仓储任务
                                
                                if(loadMachineRackOne.getRawPackage()==null){
                                    ShelfRank shelfRank = shelfRankService.getShelfRankByOptPattern(optPattern);
                                    if(shelfRank==null){
                                        loadMachineService.setNoRawPackageInLoadMachineRackMessage(loadMachineRackOne,
                                        optPattern, loadMachineRackOne.getRawPackage().getLeftPieces());
                                    }else{
                                        // 清除报警信息
                                        loadMachineService.clearMessage(loadMachineRackOne);
                                        // 判断从货架到上片位的任务是否已经创建
                                        ShelfTask fromShelfRackToLoadMachineRack = shelfTaskDao
                                        .findWorkingShelfTaskFromShelfRackToLoadMachineRack(shelfRank.getId(),loadMachineRackOne.getId());                                    
                                        // 若没创建,则新建从货架到上片位的任务
                                        if (fromShelfRackToLoadMachineRack == null) {
                                            fromShelfRackToLoadMachineRack = new ShelfTask(ShelfTaskState.WAITING,
                                            ShelfTaskType.FROM_SHELF_RACK_TO_LOAD_MACHINE_RACK, new Date(), "1",
                                            shelfRank, loadMachineRackOne);
                                            shelfService.saveShelfTask(fromShelfRackToLoadMachineRack);
                                            // 设置仓位,上片位状态
                                            shelfRank.setState(ShelfRankState.IN_WORKING);
                                            loadMachineRackOne.setState(LoadMachineRackState.IN_WORK);
                                            loadMachineRackOne.setRawPackage(shelfRank.getRawPackage());
                                            loadMachineRackDao.save(loadMachineRackOne);
                                        }    
                                    }
                                }else{
                                    //匹配
                                    boolean iscopy=shelfRankService.isCopyOptPattern(loadMachineRackOne,optPattern);
                                    if(iscopy){
                                        //发送任务
                                        if(loadMachineRackOne.getState().equals("正在使用")&&loadMachineRackOne.getRawPackage().getLeftPieces()>0){
                                            String date="";
                                            String bb=HexUtil.intTo2ByteHex(Integer.valueOf(new Double(loadMachineRackOne.getRawPackage().getWidth()).intValue()));
                                            String hh=HexUtil.intTo2ByteHex(Integer.valueOf(new Double(loadMachineRackOne.getRawPackage().getHeight()).intValue()));                                                                                    
                                            date="0001"+taskIdAsk+"0002"+bb+hh;
                                            System.out.println("上片机"+loadMachine.getId()+"写入内容: [ "
                                                    + "开始吸片,  "
                                                    + "任务ID:"+LoadMachineTaskFisrt.getId()+",  "
                                                    + "宽:"+optPattern.getWidth()+",  "
                                                    + "高:"+optPattern.getHeight()+",  "
                                                    + "厚:"+optPattern.getGlassThickness()+",  "
                                                    + "玻璃包号:"+loadMachineRackOne.getRawPackage().getId()+",  "
                                                    + "剩余片数:"+loadMachineRackOne.getRawPackage().getLeftPieces());
                                            String startLoadMachine = sendMessage(date,"000a");
                                            System.out.println(bb+","+hh);
                                            LoadMachineTaskFisrt.setState("正在工作");
                                            LoadMachineTaskFisrt.setRawPackage(loadMachineRackOne.getRawPackage());
                                            loadMachineTaskDao.save(LoadMachineTaskFisrt);
                                            return startLoadMachine;
                                        }
                                        return "";
                                        //String date="0001"+taskIdAsk+"00020001";                            
                                    }else{
                                        //生成退库
                                        // 判断从工位到货架的任务是否已经创建
                                        ShelfTask fromLoadMachineRackToShelfRack = shelfTaskDao
                                                .findShelfTaskFromLoadMachineRackToShelfRack(loadMachineRackOne.getId(),
                                                loadMachineRackOne.getRawPackage().getShelfRank().getId());
                                        // 若没创建,则新建从上片位到货架的任务
                                        if (fromLoadMachineRackToShelfRack == null) {
                                            fromLoadMachineRackToShelfRack = new ShelfTask(ShelfTaskState.WAITING,
                                                    ShelfTaskType.FROM_LOAD_MACHINE_RACK_TO_SHELF_RACK, new Date(), "1",
                                                    loadMachineRackOne.getRawPackage().getShelfRank(),
                                                    loadMachineRackOne);
                                            
                                            shelfService.saveShelfTask(fromLoadMachineRackToShelfRack);
                                        }
                                        return "";
                                    }
                                }                                                                                                                                                                
                            }
                        }
                        
                    }
                }else if (taskAsk.equals("0000")) {
                    if(taskMes.equals("0001")){
                        String startLoadMachine = sendMessage("0000000000000000","000a");
                        //LOGGER.debug("清除消息: " + startLoadMachine);
                        return startLoadMachine;
                    }
                    
                }
                return "";
            } catch (Exception e) {
                //System.out.println("请检查LoadMachineMessageProcessor.generateReturnMessage");
                DeviceService.WriteFile("D:", "上片错误记录",new Date()+"错误原因1:"+getStackTraceInfo(e));
            }
        }else {
            //LOGGER.debug("接收的信息和设置的不一致,请查找原因,长度为:"+sendMessageHex.length());
            return "";
        }
        return "";
    }
 
 
    /**
     * 消息发送
     * 
     * @param task
     * @return
     */
        private String sendMessage(String senddate, String address) {
            String Herd = "0010" + address;
            int length = senddate.length() / 4;
            String dates = Herd + HexUtil.intTo2ByteHex(length) + HexUtil.intTo1ByteHex(length * 2) + senddate;
            int lengths = dates.length() / 2;
            String date = "00000000" + HexUtil.intTo2ByteHex(lengths) + dates;
            //LOGGER.debug("发送信息内容:" + date);
            return date;
        }
        
        
         /**
         * 获取e.printStackTrace() 的具体信息,赋值给String 变量,并返回
         * 
         * @param e
         *            Exception
         * @return e.printStackTrace() 中 的信息
         */
        public static String getStackTraceInfo(Exception e) {
            StringWriter sw = null;
            PrintWriter pw = null;
            try {
                sw = new StringWriter();
                pw = new PrintWriter(sw);
                e.printStackTrace(pw);//将出错的栈信息输出到printWriter中
                pw.flush();
                sw.flush();
                return sw.toString();
            } catch (Exception ex) {
                return "printStackTrace()转换错误";
            } finally {
                if (sw != null) {
                    try {
                        sw.close();
                    } catch (IOException e1){
                        e1.printStackTrace();
                    }
                }
                if (pw != null) {
                    pw.close();
                }
            }
     
        }
}