package com.example.springboot.service;
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import java.nio.charset.StandardCharsets;
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import java.util.ArrayList;
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import java.util.List;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.stereotype.Service;
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import com.example.springboot.component.PLCAutoMes;
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import com.example.springboot.component.S7control;
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import com.example.springboot.entity.StorageCage;
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import com.example.springboot.entity.north_glass_buffer1;
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import com.example.springboot.entity.device.PlcParameterObject;
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import com.example.springboot.mapper.SpianMapper;
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import com.google.common.primitives.Bytes;
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@Service
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public class SpianServiceNew {
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@Autowired
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private SpianMapper spianMapper;
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// @GetMapping("/all")
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public Short selectAll(String glassid) {
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//读取DB105区文件
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PlcParameterObject plcmes=PLCAutoMes.PlcMesObject;
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//读106
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PlcParameterObject plcread=PLCAutoMes.PlcReadObject;
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int cage1 = 0;
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int cells;
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int ids;
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int prcid;
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int tiers;
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int prctier;
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double width;
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double minwidth = 0;
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north_glass_buffer1 glasslist = spianMapper.selectGlass(glassid); // 获取玻璃参数
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// 如果没有此id时
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if (glasslist == null) {
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return (300);
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}
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double widths = glasslist.getglasslengthmm();
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String orderids = glasslist.getordernumber();
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String FrameBarcode = glasslist.getFrameBarcode();
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// 获取铝框相关度最高的笼子排序
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List<StorageCage> storageCage = spianMapper.selectAllFbarcode(FrameBarcode, widths, 400);
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// 判断铝框指定空格是否需要间隔空间
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if (storageCage.size() == 0) {
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storageCage = spianMapper.selectAll(orderids, FrameBarcode);
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}
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if (storageCage == null) {
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return (400);
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}
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for (StorageCage storageCage2 : storageCage) {
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// 保存订单优先顺序笼子号
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cage1 = storageCage2.getCage();
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// 判断该笼子号相邻最大的空格数
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int cages = spianMapper.selectCage(cage1);
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// 如果相邻笼子没有空格,或者有正在执行的出片任务时返回400
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if (cages == 0) {
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return (400);
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}
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StorageCage cages1;
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// 判断是否是第二片需要加间隔物
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prctier = spianMapper.selectsum(cage1, storageCage2.getCell());// 传给prc的格子内玻璃数
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if (prctier > 0) {
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cages1 = spianMapper.selectCage1(cage1, storageCage2.getCell(), widths + 400);
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} else {
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cages1 = spianMapper.selectCage1(cage1, storageCage2.getCell(), widths);
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}
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// 判断选中笼子是否有合适宽度空格
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// 有合适空格时进片
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if (cages1 != null && cages >= 1 && storageCage2.getDisabled() == 0) {
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ids = cages1.getId();// 数据库ID
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tiers = cages1.getTier();// 内外片
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cells = cages1.getCell();// 格子号
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prcid = cages1.getPrcId();// 传给prc的目标地id
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width = cages1.getWidth();// 格子剩余宽度
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widths = glasslist.getglasslengthmm();
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// 执行进片
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// 获取该格子内是否有玻璃
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int cellint = spianMapper.selectcell(cage1, cells);
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if (cellint == 1) {
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// 将外片玻璃的数据更新到内片
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spianMapper.UpdateDBCage(ids, cage1, cells, 1);
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// 将新入的玻璃存入外片
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spianMapper.UpdataAddCage2(orderids, glassid, glasslist, cage1, cells, ids - 1, 2);
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spianMapper.UpdataAddCage1(widths, cage1, cells);// 减少格子宽度
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} else {
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// 数据库修改笼子表新增一条玻璃
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spianMapper.UpdataAddCage2(orderids, glassid, glasslist, cage1, cells, ids, 2);
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spianMapper.UpdataAddCage1(widths, cage1, cells);// 减少格子宽度
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}
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// 进片车起始位置
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddStart").getAddress(plcmes.getPlcParameter("AddStart").getAddressIndex()), (short) 1000);
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// 进片车目标位置
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("Addgoal").getAddress(plcmes.getPlcParameter("Addgoal").getAddressIndex()), (short) prcid);
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// 进片玻璃宽
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddLength").getAddress(plcmes.getPlcParameter("AddLength").getAddressIndex()), (short) widths);
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// 进片笼内已有玻璃数
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddCount").getAddress(plcmes.getPlcParameter("AddCount").getAddressIndex()), (short) prctier);
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// 进片车启动 1为启动
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1);
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String activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入
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int activate2 = 0;
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if (activate.equals("1")) {
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activate2 = 1;
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}else{
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while (activate.equals("1")) {
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// 出片任务发送字改为1
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1);
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activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入
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}
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}
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outmesid(glassid, "FeedID");//派发id
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spianMapper.Inserttask(0, 0, 1000, ids, glassid.toString(), prctier,activate2);// 新增任务
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return (200);
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}
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}
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return (400);
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}
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public Short selectout2(String glassid) {
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//读取DB105区文件
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PlcParameterObject plcmes=PLCAutoMes.PlcMesObject;
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//读106
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PlcParameterObject plcread=PLCAutoMes.PlcReadObject;
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char[] a = glassid.toCharArray();
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List<Short> datas = new ArrayList<>();
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// 获取优先出片的位置
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StorageCage cageout = spianMapper.selectOut2(glassid);
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if (cageout == null) {
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return (300);
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}
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int cage = cageout.getCage(); // 储存出片位置，笼子格子几号玻璃
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int cell = cageout.getCell();// 出片格号
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int tier = cageout.getTier();// 出片内外片
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int prcid = cageout.getPrcId();// prcid
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int prcid2;
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int ids;
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int cages;
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int cells;
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double glasswidth = cageout.getGlassWidth();
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int state = spianMapper.selectGlassState(cage, cell);// 获取格子数量
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// 判断玻璃内外片
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if (tier == 2) {
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// 判断玻璃可直接出片时
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spianMapper.OverOutSlice(glassid.toString(), 1, 0);// 更新出片队列任务状态为进行中
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spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度
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spianMapper.UpdataGlassCageState(glassid.toString(), 3);// 更改笼子表的玻璃状态
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spianMapper.Inserttask(1, 0, cageout.getId(), 1000, glassid, state, 3);// 新增任务
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} else {
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// 获取格子的玻璃数量
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// 判断内片是否需要调拨
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if (state == 1) {
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spianMapper.OverOutSlice(glassid.toString(), 1, 0);// 更新出片队列任务状态为进行中
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spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度
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spianMapper.UpdataGlassCageState(glassid, 3);// 更改笼子表的玻璃状态
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spianMapper.Inserttask(1, 0, cageout.getId(), 1000, glassid, 1,3);// 新增任务
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} else {
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// 玻璃需要调拨时，判断属于哪个半区的笼子
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if (cage < 6) {
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StorageCage cagecell = spianMapper.selectGlassCage(cage, glasswidth, 0, 6, cell);
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if (cagecell == null) {
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return (300);
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}
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// 获取调拨位置进行调拨
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prcid2 = cagecell.getPrcId();// 调拨目标位PRCID
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ids = cagecell.getId();// 调拨目标位ID
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cages = cagecell.getCage();// 调拨目标位笼子
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cells = cagecell.getCell();// 调拨目标位格子
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// 更换玻璃的笼子
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String glassids = spianMapper.SelectGlassid(cage, cell); // 获取被调拨的玻璃id
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spianMapper.UpdataGlassCageState(glassids, 3);// 更改笼子表的玻璃状态
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spianMapper.UpdateDBCage(ids, cage, cell, 2);// 将原格子数据更新到新格子里
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spianMapper.UpdataAddCage1(glasswidth, cages, cells);// 减少新格子宽度
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spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度
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spianMapper.Inserttask(2, 0, cageout.getId(), ids, glassids, 2, 3);// 新增调度任务
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} else {// 笼子号大于5时
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StorageCage cagecell = spianMapper.selectGlassCage(cage, glasswidth, 5, 11, cell);
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if (cagecell == null) {
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return (300);
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}
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// 获取调拨位置进行调拨
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prcid2 = cagecell.getPrcId();// 调拨目标位prcID
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ids = cagecell.getId();// 调拨目标位ID
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cages = cagecell.getCage();// 调拨目标位笼子
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cells = cagecell.getCell();// 调拨目标位格子
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String glassids = spianMapper.SelectGlassid(cage, cell); // 获取被调拨的玻璃id
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spianMapper.UpdataGlassCageState(glassids, 3);// 更改笼子表的玻璃状态
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spianMapper.Inserttask(2, 0, cageout.getId() + 1, ids, glassids, 2, 3);// 新增调度任务
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spianMapper.UpdateDBCage(ids, cage, cell, 2);// 将原格子数据更新到新格子里
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spianMapper.UpdataAddCage1(glasswidth, cages, cells);// 减少新格子宽度
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spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度
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}
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//发送plc任务
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddStart").getAddress(plcmes.getPlcParameter("AddStart").getAddressIndex()), (short) prcid);
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("Addgoal").getAddress(plcmes.getPlcParameter("Addgoal").getAddressIndex()), (short) prcid2);
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddCount").getAddress(plcmes.getPlcParameter("AddCount").getAddressIndex()), (short) state);
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1);
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String activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入
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int activate2 = 0;
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if (activate.equals("1")) {
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activate2 = 1;
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}else{
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while (activate.equals("1")) {
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// 出片任务发送字改为1
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1);
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activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入
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}
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}
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outmesid(glassid, "ReleaseID");//派发id
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//发送完倒片结束
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return (200); // 结束
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}
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}
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// 出片车起始位置
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddStart").getAddress(plcmes.getPlcParameter("OutStart").getAddressIndex()), (short) prcid);
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// 出片车目标位置
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("Addgoal").getAddress(plcmes.getPlcParameter("Outgoal").getAddressIndex()), (short) 1000);
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// 出片笼内已有玻璃数
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddCount").getAddress(plcmes.getPlcParameter("OutCount").getAddressIndex()), (short) state);
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// 出片车启动 1为启动
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("OutActivate").getAddressIndex()), (short) 1);
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String activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入
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int activate2 = 0;
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if (activate.equals("1")) {
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activate2 = 1;
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}else{
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while (activate.equals("1")) {
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// 出片任务发送字改为1
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1);
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activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入
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}
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}
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outmesid(glassid, "ReleaseID");//派发id
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//直接出片结束
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return(200);// 结束
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}
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// 派发任务玻璃id
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public void outmesid(String glassid, String address) {
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//读取DB105区文件
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PlcParameterObject plcmes=PLCAutoMes.PlcMesObject;
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// System.out.println("outmesid:" + glassid);
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List<Byte> glassidlist = new ArrayList();
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char ds[] = glassid.toCharArray();
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for (char iditem : ds) {
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glassidlist.add((byte) iditem);
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}
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byte[] bytes = Bytes.toArray(glassidlist);
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System.out.println("outmesidbytes:" + bytes.length);
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S7control.getinstance().WriteByte(plcmes.getPlcParameter(address).getAddress(plcmes.getPlcParameter(address).getAddressIndex()),bytes);
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//S7control.getinstance().WriteByte(address, bytes);// 派发出片id
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}
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// 获取地址内的玻璃id转字符串
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public StringBuilder queGlassid(String address, int count) {
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StringBuilder writedstrIdOut = new StringBuilder();
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byte[] writedglassidbytesOut = S7control.getinstance().ReadByte(address, count);
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if (writedglassidbytesOut != null) {
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// 获取玻璃id
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for (byte iditem : writedglassidbytesOut) {
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writedstrIdOut.append((char) iditem);
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}
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}
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return writedstrIdOut;
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}
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// char数组转化成bit数组
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public static byte[] toBytes(char[] chars) {
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String s = new String(chars);
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return s.getBytes(StandardCharsets.UTF_8);
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}
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// bit数组转化成char数组
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public static char[] toChars(byte[] bytes) {
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String s = new String(bytes, StandardCharsets.UTF_8);
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return s.toCharArray();
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}
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// 判断集合里是否为1
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public boolean listbool(String address) {
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List<Short> list = S7control.getinstance().ReadWord(address, 1);// 返回为ture时为1
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boolean listbool = list.contains((short) 1);
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return listbool;
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}
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// 根据玻璃id完成在进行中的任务
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public void overtask(String glassid) {
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spianMapper.UpdatetaskOut(glassid.toString());// 完成上一次 出片或者进片任务
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spianMapper.OverOutSlice(glassid.toString(), 2, 1);// 完成出片队列任务
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spianMapper.UpdataGlassCage(glassid.toString(), 0);// 清除出片格子玻璃信息
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spianMapper.UpdateCageOver(glassid.toString(), 0);// 更改笼子表出片状态
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spianMapper.UpdateCageadd(glassid.toString(), 1);// 更改笼子表进片状态
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spianMapper.UpdateAddQueue(glassid.toString());// 把进片的玻璃更新到出片队列中
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}
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}
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