package com.example.springboot.service;
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import java.nio.charset.StandardCharsets;
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import java.util.ArrayList;
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import java.util.List;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.stereotype.Service;
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import com.example.springboot.component.PLCAutoMes;
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import com.example.springboot.component.S7control;
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import com.example.springboot.entity.GlassInfo;
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import com.example.springboot.entity.StorageCage;
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import com.example.springboot.entity.StorageTask;
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import com.example.springboot.entity.device.PlcParameterObject;
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import com.example.springboot.mapper.AlbaniaMapper;
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import com.google.common.primitives.Bytes;
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@Service
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public class SpianServiceNew {
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@Autowired
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private AlbaniaMapper albaniaMapper;
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@Autowired
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private StorageCageService storageCageService;
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// 读取DB105区文件
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private PlcParameterObject plcmes = PLCAutoMes.PlcMesObject;
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public Short selectAll(GlassInfo glassInfo) {
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if (glassInfo == null) {
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// 有进片请求但是测量台没有玻璃
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return 400;
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}
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System.out.println(glassInfo + "初始");
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// 定义初始字段
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StorageCage cage;
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String glassid = glassInfo.getGlassid();
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Double width = glassInfo.getWidth();
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Double height = glassInfo.getHeight();
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String flowcard = glassInfo.getFlowcard();
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Integer glasstype = glassInfo.getGlasstype();
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Double thickness = glassInfo.getThickness();
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GlassInfo glassfilms = albaniaMapper.SelectGlassinfo(glasstype);
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// 判断是否有同类型的
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cage = albaniaMapper.SelectCage(glasstype, width, 300);
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// 如果有同类型时直接增加
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if (cage != null) {
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// 发送plc任务
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Mestast(glassid, 1001, cage.getId(), 1, "MESID1", 1);
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System.out.println("任务发送玻璃id:" + glassid + "起始位置:" + 1001 + "格子号:" + cage.getId() + "启动:" + 1);
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} else {
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// 判断玻璃是否进入大片笼
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if (glassInfo.getThickness() > 14) {
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cage = albaniaMapper.SelectNewCell(3, 5);
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} else {
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cage = albaniaMapper.SelectNewCell(0, 4);
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// System.out.println(cage + "理片笼判断");
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}
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// 当小片笼子不够，则符合条件的可以进入大片笼
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if (cage == null && glassInfo.getWidth() >= 1500 && glassInfo.getThickness() > 4) {
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cage = albaniaMapper.SelectNewCell(3, 5);
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}
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// 当返回的格子号为空时,返回400笼子已满
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if (cage != null) {
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albaniaMapper.AddCage(cage.getId(), glassid, width, height, 1, glasstype, 0, thickness,
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glassfilms.getFilms(), glassfilms.getFlowcard(), glassfilms.getMateid(), glassfilms.getTier());
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Mestast(glassid, 1001, cage.getId(), 1, "MESID1", 1);
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System.out.println("任务发送玻璃id:" + glassid + "起始位置:" + 1001 + "格子号:" + cage.getId() + "启动:" + 1);
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albaniaMapper.UpdateStorage(width, height, cage.getId());
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} else {
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return (400);
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}
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}
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// 增加任务记录
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albaniaMapper.Inserttask(0, 0, 1001, cage.getId(), glassid, glasstype, flowcard, glassfilms.getMateid(),
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glassfilms.getTier());
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albaniaMapper.UpdateQueueState(glassid);
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return (200);
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}
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// 补充出片
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public Short mateOut() {
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double carwidth = -300;
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List<StorageTask> glassmate = albaniaMapper.SelectOutTask();
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String type = glassmate.get(0).getTaskType();
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if (glassmate.size() == 0) {
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return (400);
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} else {
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for (int i = 0; i < glassmate.size(); i++) {
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GlassInfo glass = albaniaMapper.SelectGlassInfo(glassmate.get(i).getGlasstype());
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carwidth = carwidth + glass.getWidth() + 300;
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if (carwidth >= 4300 && type != glassmate.get(i).getTaskType()) {
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 出片任务启动
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MestoPlc();
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return (200);
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} else {
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// 增加一条任务记录
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albaniaMapper.Inserttask(1, 0, Integer.parseInt(glassmate.get(i).getShelfRack()), 2001,
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glassmate.get(i).getGlassId(), glassmate.get(i).getGlasstype(),
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glassmate.get(i).getFlowcard(), glassmate.get(i).getMateid(), glassmate.get(i).geTier());
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// 完成出片队列的任务
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albaniaMapper.UpdateOutTask(glassmate.get(i).getId());
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// 发送plc任务
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Mestast(glassmate.get(i).getGlassId(),
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Integer.parseInt(glassmate.get(i).getShelfRack()), 2001, 0, "MESID" + (i + 1), i + 1);
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System.out.println("发送出片队列配片任务:" + glassmate.get(i).getShelfRack());
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}
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}
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// 本次配片完成发送启动命令
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// S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(),
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// (short) 1);// 出片任务启动
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while (true) {
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String currentValue = plcmes.getPlcParameter("MESToPLC").getValue();
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// 检查 MESToPLC 的值是否为 0
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if (currentValue.equals("1")) {
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System.out.println("发送启动字现在为1,停止循环写入");
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break; // 退出循环
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}
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// 如果不为 1，继续写入
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 任务发送字
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System.out.println("继续写入 MESToPLC,当前值:" + currentValue);
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try {
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Thread.sleep(100); // 例如每秒检查一次
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} catch (InterruptedException e) {
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e.printStackTrace();
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}
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}
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MestoPlc();
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}
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return (200);
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}
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// 出片
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public Short selectout(int line) {
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GlassInfo glassmate = new GlassInfo();
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GlassInfo method = new GlassInfo();
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StorageCage glass = new StorageCage();
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int glassend = 0;
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double carwidth = -300;
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double width = 0;
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method = albaniaMapper.SelectMethod(line);
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if (method == null) {
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return (400);
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}
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// 如果不是直通模式只出有完整配片的流程卡
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if (method.getMethod() == 0) {
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// glassmate= albaniaMapper.SelectOutGlass(1);
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// 判断有数量的配片id
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List<GlassInfo> peipianid = albaniaMapper.SelectOutGlass3(method.getFlowcard());
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if (peipianid.size() == 0) {
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System.out.println("peipianid:" + peipianid);
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return (400);
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} else {
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for (int j = 0; j < peipianid.size(); j++) {
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// 判断配片宽度是否够上大车
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// GlassInfo glasswidth =
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// albaniaMapper.SelectOutGlass6(peipianid.get(j).getFlowcard(),peipianid.get(j).getMateid());
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// if (glasswidth.getWidth() <= 4300) {
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// 是否有足够的库存数量
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List<String> peipiancage = albaniaMapper.SelectOutGlass4(peipianid.get(j).getFlowcard(),
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peipianid.get(j).getMateid());
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// 是否有足够的可出片数量
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List<String> peipiancage2 = albaniaMapper.SelectOutGlass8(peipianid.get(j).getFlowcard(),
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peipianid.get(j).getMateid());
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// System.out.println("peipiancage:"+peipiancage+peipianid.get(j).getMateid());
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// System.out.println("peipiancage2:"+peipiancage2);
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if (!peipiancage.contains("不足")) {
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List<GlassInfo> chupian = albaniaMapper.SelectOutGlass7(peipianid.get(j).getFlowcard(),
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peipianid.get(j).getMateid());
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for (int k = 0; k < chupian.size(); k++) {
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glass = albaniaMapper.SelectCageGlass(chupian.get(k).getGlasstype());
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carwidth = carwidth + glass.getGlassWidth() + 300;
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if (carwidth <= 4300) {
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// 发送配片数据
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Mestast(chupian.get(k).getGlassid(), glass.getId(), 2001, 0, "MESID" + (k + 1),
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k + 1);
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albaniaMapper.AddFinishNumber(chupian.get(k).getFlowcard(),
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chupian.get(k).getMateid(), chupian.get(k).getTier());
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storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1
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albaniaMapper.Inserttask(1, 0, glass.getId(), 2001, chupian.get(k).getGlassid(),
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chupian.get(k).getGlasstype(), chupian.get(k).getFlowcard(),
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chupian.get(k).getMateid(), chupian.get(k).getTier());
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} else {
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albaniaMapper.AddFinishNumber(chupian.get(k).getFlowcard(),
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chupian.get(k).getMateid(), chupian.get(k).getTier());
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storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1
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// 增加出片队列的任务
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albaniaMapper.InsertOutTask(1, 0, glass.getId(), 2001, chupian.get(k).getGlassid(),
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chupian.get(k).getGlasstype(), chupian.get(k).getFlowcard(),
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chupian.get(k).getMateid(), chupian.get(k).getTier());
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}
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}
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// 本次配片完成发送启动命令
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// S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(),(short)
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// 1);// 出片任务启动
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MestoPlc();
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return (200);// 结束
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}
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// }
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// else {
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// continue;
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// }
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}
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System.out.println("未有完整配片");
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return (400);
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}
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} else {
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for (int i = 1; i <= 7; i++) {
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// 直通模式时按顺序直出
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// glassmate = albaniaMapper.SelectOutGlass(1);
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glassmate = albaniaMapper.SelectOutGlass2();
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System.err.println("出片:" + glassmate);
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if (glassmate == null && i > 1) {
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// 本次配片完成发送启动命令
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// 出片任务启动
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MestoPlc();
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System.out.println("出完任务:1,任务状态:0,起始:" + glass.getId() + ",目标" + "2001");
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return (200);// 结束
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}
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if (glassmate == null) {
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// 未领取任务
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System.out.println("未领取任务:" + i);
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return (400);
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} else {
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glass = albaniaMapper.SelectCageGlass(glassmate.getGlasstype());
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System.out.println("出片glass:" + glass);
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if (glass != null) {
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// 发送任务之前判断车上的剩余宽度是否大于此玻璃
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width = width + glassmate.getWidth() + 300;
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// 大于车上空余宽度时提前发送出片启动
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if (width > 4300) {
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// 本次配片完成发送启动命令
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MestoPlc();
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return (200);// 结束
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}
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// 发送配片数据
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Mestast(glass.getGlassId(), glass.getId(), 2001, 0, "MESID" + i, i);
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albaniaMapper.AddFinishNumber(glassmate.getFlowcard(), glassmate.getMateid(),
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glassmate.getTier());
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storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1
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albaniaMapper.Inserttask(1, 0, glass.getId(), 2001, glassmate.getGlassid(),
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glassmate.getGlasstype(), glass.getFlowcard(), glassmate.getMateid(),
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glassmate.getTier());
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} else {
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return (400);// 结束
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}
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}
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}
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}
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return (200);// 结束
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}
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// 派发任务玻璃id
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public void outmesid(String glassid, String address) {
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// 读取DB105区文件
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PlcParameterObject plcmes = PLCAutoMes.PlcMesObject;
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// System.out.println("outmesid:" + glassid);
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List<Byte> glassidlist = new ArrayList();
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char ds[] = glassid.toCharArray();
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for (char iditem : ds) {
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glassidlist.add((byte) iditem);
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}
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byte[] bytes = Bytes.toArray(glassidlist);
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// writeString
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System.out.println("outmesidbytes:" + bytes.length);
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System.out.println(plcmes.getPlcParameter(address).getAddress());
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System.out.println();
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}
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// 获取地址内的玻璃id转字符串
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public StringBuilder queGlassid(String address, int count) {
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StringBuilder writedstrIdOut = new StringBuilder();
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byte[] writedglassidbytesOut = S7control.getinstance().ReadByte(address, count);
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if (writedglassidbytesOut != null) {
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// 获取玻璃id
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for (byte iditem : writedglassidbytesOut) {
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writedstrIdOut.append((char) iditem);
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}
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}
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return writedstrIdOut;
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}
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// char数组转化成bit数组
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public static byte[] toBytes(char[] chars) {
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String s = new String(chars);
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return s.getBytes(StandardCharsets.UTF_8);
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}
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// bit数组转化成char数组
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public static char[] toChars(byte[] bytes) {
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String s = new String(bytes, StandardCharsets.UTF_8);
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return s.toCharArray();
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}
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// 判断集合里是否为1
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public boolean listbool(String address) {
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List<Short> list = S7control.getinstance().ReadWord(address, 1);// 返回为ture时为1
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boolean listbool = list.contains((short) 1);
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return listbool;
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}
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// 下发理片任务
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public void Mestast(String glassid, int MESToPLCStart1, int MESToPLCTarget1, int MESToPLC, String address, int i) {
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S7control.getinstance().writeString(plcmes.getPlcParameter(address).getAddress(), glassid);// 玻璃id
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLCStart" + i).getAddress(),
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(short) MESToPLCStart1);// 起始位置
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLCTarget" + i).getAddress(),
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(short) MESToPLCTarget1);// 目标位置
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if (MESToPLC != 0) {
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// S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(),
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// (short) MESToPLC);// mes理片任务类型
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MestoPlc();
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}
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}
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// 扫码增加队列任务
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public boolean scan(String address) {
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List<Short> list = S7control.getinstance().ReadWord(address, 1);// 返回为ture时为1
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boolean listbool = list.contains((short) 1);
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return listbool;
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}
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public void MestoPlc() {
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while (true) {
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String currentValue = plcmes.getPlcParameter("MESToPLC").getValue();
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// 检查 MESToPLC 的值是否为 0
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if (currentValue.equals("1")) {
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System.out.println("发送启动字现在为1,停止循环写入");
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break; // 退出循环
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}
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// 如果不为 1，继续写入
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S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 任务发送字
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System.out.println("继续写入 MESToPLC,当前值:" + currentValue);
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try {
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Thread.sleep(100); // 例如每秒检查一次
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} catch (InterruptedException e) {
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e.printStackTrace();
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}
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}
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}
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}
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