package com.mes.job;
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import cn.hutool.core.lang.Assert;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
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import com.baomidou.mybatisplus.core.toolkit.CollectionUtils;
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import com.github.yulichang.toolkit.JoinWrappers;
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import com.github.yulichang.wrapper.MPJLambdaWrapper;
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import com.mes.base.entity.BigStorageCageBaseInfo;
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import com.mes.bigstorage.entity.BigStorageCage;
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import com.mes.bigstorage.entity.BigStorageCageDetails;
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import com.mes.bigstorage.entity.BigStorageDTO;
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import com.mes.bigstorage.entity.dto.SlotSequenceDTO;
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import com.mes.bigstorage.entity.dto.TemperingLayoutDTO;
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import com.mes.bigstorage.service.BigStorageCageDetailsService;
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import com.mes.bigstorage.service.BigStorageCageService;
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import com.mes.bigstoragetask.entity.BigStorageCageFeedTask;
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import com.mes.bigstoragetask.entity.BigStorageCageOutTask;
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import com.mes.bigstoragetask.entity.UpdateBigStorageCageDTO;
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import com.mes.bigstoragetask.service.BigStorageCageFeedTaskService;
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import com.mes.bigstoragetask.service.BigStorageCageOutTaskService;
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import com.mes.common.S7object;
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import com.mes.common.config.Const;
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import com.mes.damage.entity.Damage;
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import com.mes.damage.service.DamageService;
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import com.mes.device.PlcParameterObject;
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import com.mes.edgglasstask.entity.EdgGlassTaskInfo;
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import com.mes.edgglasstask.service.EdgGlassTaskInfoService;
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import com.mes.glassinfo.entity.GlassInfo;
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import com.mes.glassinfo.service.GlassInfoService;
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import com.mes.temperingglass.entity.TemperingGlassInfo;
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import com.mes.temperingglass.service.TemperingGlassInfoService;
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import com.mes.tools.S7control;
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import com.mes.utils.RedisUtil;
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import io.swagger.models.auth.In;
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import lombok.extern.slf4j.Slf4j;
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import org.apache.commons.lang.StringUtils;
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import org.springframework.beans.BeanUtils;
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import org.springframework.beans.factory.annotation.Value;
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import org.springframework.scheduling.annotation.Scheduled;
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import org.springframework.stereotype.Component;
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import javax.annotation.Resource;
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import java.util.*;
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import java.util.stream.Collectors;
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/**
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* @author SNG-015
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*/
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@Component
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@Slf4j
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public class PlcStorageCageTask {
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@Resource
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private BigStorageCageService bigStorageCageService;
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@Resource
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private BigStorageCageDetailsService bigStorageCageDetailsService;
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@Resource
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private GlassInfoService glassInfoService;
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@Resource
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private BigStorageCageFeedTaskService bigStorageCageFeedTaskService;
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@Resource
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private BigStorageCageOutTaskService bigStorageCageOutTaskService;
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@Resource
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private EdgGlassTaskInfoService edgGlassTaskInfoService;
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@Resource
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private TemperingGlassInfoService temperingGlassInfoService;
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@Resource
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private DamageService damageService;
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@Resource
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private RedisUtil redisUtil;
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private static final String REQUEST_WORD = "1";
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@Value("${mes.sequence.order}")
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private boolean sequenceOrder;
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@Value("${mes.carWidth}")
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private Integer carWidth;
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@Value("${mes.slotWidth}")
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private Integer slotWidth;
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@Value("${mes.inCarMaxSize}")
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private Integer inCarMaxSize;
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@Value("${mes.outCarMaxSize}")
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private Integer outCarMaxSize;
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@Value("${mes.glassGap}")
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private Integer glassGap;
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@Value("${mes.xMaxSize}")
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private Integer xMaxSize;
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private String d01GlassId = "";
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private String d04GlassId = "";
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private List<BigStorageCageOutTask> allTask = new ArrayList<>();
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private List<BigStorageCageOutTask> notAllTask = new ArrayList<>();
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@Scheduled(fixedDelay = 300)
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public void plcToHomeEdgScan() {
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Date startDate = new Date();
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log.info("大理片笼扫码任务开始执行时间：{}", startDate);
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PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
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String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue();
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String d04Id = plcParameterObject.getPlcParameter("D04ID").getValue();
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//D02id判断是否为空 确认是否空闲 允许进片
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String d02State = plcParameterObject.getPlcParameter("D02ID").getValue();
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String d03State = plcParameterObject.getPlcParameter("D03State").getValue();
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String d05State = plcParameterObject.getPlcParameter("D05State").getValue();
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String mesD01Value = plcParameterObject.getPlcParameter("MESToD01").getValue();
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String mesD04Value = plcParameterObject.getPlcParameter("MESToD04").getValue();
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String mesD01Address = plcParameterObject.getPlcParameter("MESToD01").getAddress();
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String mesD04Address = plcParameterObject.getPlcParameter("MESToD04").getAddress();
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String d01ToMES = plcParameterObject.getPlcParameter("D01ToMES").getValue();
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String d04ToMES = plcParameterObject.getPlcParameter("D04ToMES").getValue();
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// d01Id="P25010108|37|8";
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// d04ToMES="1";
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// d01ToMES="1";
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log.info("1、获取d01Id扫描ID为：{}，请求字为{};获取d04Id扫描ID为：{}，请求字为{};", d01Id, d01ToMES, d04Id, d04ToMES);
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if (StringUtils.isBlank(d01ToMES) && StringUtils.isBlank(d04ToMES)) {
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log.info("两条线未收到进片任务，结束本次扫描进卧转立任务");
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return;
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}
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if (REQUEST_WORD.equals(d03State) && REQUEST_WORD.equals(d05State)) {
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log.info("两条线卧转立均在执行任务，结束本次扫描进卧转立任务");
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return;
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}
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// if (REQUEST_WORD.equals(d01ToMES)) {
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// List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list(
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// new LambdaQueryWrapper<BigStorageCageFeedTask>()
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// .gt(BigStorageCageFeedTask::getTargetSlot, 0)
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// .eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION)
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// .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW)
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// .eq(BigStorageCageFeedTask::getGlassId, d01Id)
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// );
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// if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks)) {
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// S7object.getinstance().plccontrol.writeWord(mesD01Address, 1);
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// }
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// log.info("{}线再次发送进片启动", Const.A09_OUT_TARGET_POSITION);
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// return;
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// }
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// if (REQUEST_WORD.equals(d04ToMES)) {
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// List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list(
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// new LambdaQueryWrapper<BigStorageCageFeedTask>()
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// .gt(BigStorageCageFeedTask::getTargetSlot, 0)
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// .eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION)
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// .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW)
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// .eq(BigStorageCageFeedTask::getGlassId, d01Id)
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// );
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// if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks)) {
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// S7object.getinstance().plccontrol.writeWord(mesD04Address, 1);
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// }
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// log.info("{}线再次发送进片启动", Const.A10_OUT_TARGET_POSITION);
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// return;
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// }
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//按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃: 状态为0不操作（D01送片，0不操作，1允许送片），请求字为1， （02玻璃id为空或者卧转立未启动）
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if (!REQUEST_WORD.equals(mesD01Value) && REQUEST_WORD.equals(d01ToMES) && (StringUtils.isBlank(d02State) || !REQUEST_WORD.equals(d03State))) {
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List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list(
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new LambdaQueryWrapper<BigStorageCageFeedTask>()
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.gt(BigStorageCageFeedTask::getTargetSlot, 0)
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.eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION)
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.eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP)
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);
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if (CollectionUtils.isEmpty(bigStorageCageFeedTasks)) {
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if (!d01GlassId.equals(d01Id)) {
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judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address);
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edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>()
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.set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d01Id));
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// d01GlassId = d01Id;
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}
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}
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}
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// 状态为0不操作（D01送片，0不操作，1允许送片），请求字为1， 卧转立未启动
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if (!REQUEST_WORD.equals(mesD04Value) && REQUEST_WORD.equals(d04ToMES) && !REQUEST_WORD.equals(d05State)) {
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List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list(
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new LambdaQueryWrapper<BigStorageCageFeedTask>()
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.gt(BigStorageCageFeedTask::getTargetSlot, 0)
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.eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION)
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.eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP)
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);
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if (CollectionUtils.isEmpty(bigStorageCageFeedTasks)) {
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if (!d04GlassId.equals(d04Id)) {
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judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address);
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edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>()
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.set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d04Id));
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// d04GlassId = d04Id;
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}
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}
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}
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Date endDate = new Date();
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log.info("大理片笼扫码任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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}
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@Scheduled(fixedDelay = 300)
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public void plcToHomeEdgFreeCarTask() {
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Date startDate = new Date();
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log.info("大理片笼空车进片任务开始执行时间：{}", startDate);
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PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
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String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getValue();
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String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getValue();
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log.info("MESToD03:{},MESToD05:{}", mesD03Address, mesD05Address);
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if ("2".equals(mesD03Address) || "2".equals(mesD05Address)) {
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log.info("有启动信号，MESToD03:{},MESToD05:{}", mesD03Address, mesD05Address);
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}
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PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
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String e01Status = plcParameterObject.getPlcParameter("E01State").getValue();
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String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue();
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String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue();
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log.info("执行空车送片任务，获取到的大车状态为{}，卧转立状态分别为d03:{}，d05:{}", e01Status, d03ToMES, d05ToMES);
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List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list(
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new LambdaQueryWrapper<BigStorageCageFeedTask>()
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.ne(BigStorageCageFeedTask::getTargetSlot, 0)
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.lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT)
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);
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if (bigStorageCageFeedTasks.size() > 0) {
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Date endDate = new Date();
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log.info("大车有正在执行的任务{}，结束送片任务，任务结束时间：{}，共耗时：{}ms,结束扫码任务", bigStorageCageFeedTasks, endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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if (REQUEST_WORD.equals(e01Status)) {
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Date endDate = new Date();
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log.info("进片大车非空闲，结束送片任务，任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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if (!REQUEST_WORD.equals(d03ToMES) && !REQUEST_WORD.equals(d05ToMES)) {
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Date endDate = new Date();
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log.info("卧转立第一次没有送片请求，结束送片任务，任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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// List<Integer> lines=new ArrayList<>();
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// if(REQUEST_WORD.equals(d03ToMES)){
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// lines.add(Const.A09_OUT_TARGET_POSITION);
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// }
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// if(REQUEST_WORD.equals(d05ToMES)){
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// lines.add(Const.A10_OUT_TARGET_POSITION);
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// }
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LambdaQueryWrapper<BigStorageCageFeedTask> wrapper = new LambdaQueryWrapper<BigStorageCageFeedTask>()
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.eq(BigStorageCageFeedTask::getTaskType, Const.BIG_STORAGE_IN_RUN)
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.and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or().eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO))
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.eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP);
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// .in(BigStorageCageFeedTask::getLine,lines);
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//获取可以启动卧转立的任务线路
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List<BigStorageCageFeedTask> feedTaskList = bigStorageCageFeedTaskService.list(wrapper);
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if (CollectionUtils.isNotEmpty(feedTaskList)) {
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if (feedTaskList.size() == 1) {
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computeTargetByLine(feedTaskList.get(0).getLine());
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} else {
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//比较最早一片任务的版图id及版序 求出卧转立的线路
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Integer startLine = getStartLine();
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// //计算目标格子，发送启动任务
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computeTargetByLine(startLine);
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}
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Date endDate = new Date();
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log.info("大理片笼空车进片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue();
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String d04Id = plcParameterObject.getPlcParameter("D04ID").getValue();
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log.info("1、获取d01Id扫描ID为：{};获取d04Id扫描ID为：{};", d01Id, d04Id);
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//获取两条线卧转立是否有玻璃，且任务状态为1/2
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List<Integer> lineList = bigStorageCageFeedTaskService.querySitToUpGlass();
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if (CollectionUtils.isEmpty(lineList)) {
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Date endDate = new Date();
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log.info("两条线卧转立为空或者有进片任务未完成，结束任务，大理片笼空车进片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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Integer lineFirst = lineList.get(0);
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String lineGlassId = lineFirst.equals(Const.A09_OUT_TARGET_POSITION) ? d01Id : d04Id;
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//仅有一条先符合启动启动条件
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if (lineList.size() == 1) {
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//如果进片请求但玻璃为空，计算任务表进片格子 发送进片任务
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if (StringUtils.isEmpty(lineGlassId)) {
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computeTargetByLine(lineFirst);
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} else {
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//todo:计算扫描到的玻璃是否可以存进卧转立
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//获取卧转立剩余宽度
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if (computeIsRun(lineFirst, lineGlassId)) {
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computeTargetByLine(lineFirst);
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} else {
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log.info("当前线路：{}，有扫码玻璃：{}", lineFirst, lineGlassId);
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}
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}
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Date endDate = new Date();
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log.info("大理片笼空车进片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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//两条先均可执行进片任务，判断两条线是否进片请求是否都为空
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if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d04Id)) {
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//比较最早一片任务的版图id及版序 求出卧转立的线路
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// Integer line = getStartLine();
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Integer line = lineList.get(0);
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//计算任务表进片格子 发送进片任务
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computeTargetByLine(line);
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Date endDate = new Date();
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log.info("大理片笼空车进片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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} else if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d04Id)) {
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// todo:两个都有进片玻璃
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if (computeIsRun(Const.A09_OUT_TARGET_POSITION, d01Id) && computeIsRun(Const.A10_OUT_TARGET_POSITION, d04Id)) {
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//比较最早一片任务的版图id及版序 求出卧转立的线路
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Integer line = getStartLine();
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//计算任务表进片格子 发送进片任务
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computeTargetByLine(line);
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} else if (computeIsRun(Const.A09_OUT_TARGET_POSITION, d01Id)) {
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computeTargetByLine(Const.A09_OUT_TARGET_POSITION);
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} else if (computeIsRun(Const.A10_OUT_TARGET_POSITION, d04Id)) {
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computeTargetByLine(Const.A10_OUT_TARGET_POSITION);
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} else {
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Date endDate = new Date();
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log.info("大理片笼空车进片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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} else {
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//，或者仅有一条有玻璃
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//一条线为空，一条线有进片请求有玻璃
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int outLine = StringUtils.isBlank(d01Id) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;
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//获取进片请求玻璃为空的，计算任务表进片格子 发送进片任务
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computeTargetByLine(outLine);
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}
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Date endDate = new Date();
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log.info("大理片笼空车进片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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}
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@Scheduled(fixedDelay = 5000)
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public void plcToHomeEdgOutTask() {
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Date startDate = new Date();
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log.info("大理片笼出片任务开始执行时间：{}", startDate);
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PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
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String e02State = plcMesObject.getPlcParameter("E02State").getValue();
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if (REQUEST_WORD.equals(e02State)) {
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log.info("出片忙碌，结束出片任务");
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return;
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}
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String mesToPLCAddress = plcMesObject.getPlcParameter("MESToPLC").getAddress();
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List<BigStorageCageOutTask> outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>()
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.eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW));
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if (CollectionUtils.isNotEmpty(outingList)) {
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log.info("有正在执行出片的任务，结束当前出片线程");
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return;
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}
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if (redisUtil.getCacheObject("temperingSwitch")) {
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// if(true){
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//是否有正在钢化的玻璃
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List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper<TemperingGlassInfo>()
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.selectAll(TemperingGlassInfo.class)
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.leftJoin(BigStorageCageOutTask.class, on -> on
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.eq(TemperingGlassInfo::getGlassId, BigStorageCageOutTask::getGlassId)
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.ne(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_SUCCESS))
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.eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW)
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.isNull(BigStorageCageOutTask::getGlassId)
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.orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence));
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log.info("查询的出片任务：{}", temperingGlassInfoList);
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if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) {
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log.info("有正在出片的钢化任务");
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computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, 1);
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Date endDate = new Date();
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log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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//是否有人工下片任务 有直接出
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// List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
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// .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth));
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List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
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.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL)
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.orderByAsc(BigStorageCageDetails::getSlot)
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.orderByDesc(BigStorageCageDetails::getId));
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if (CollectionUtils.isNotEmpty(artificialList)) {
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computeOutMoreGlassInfo(artificialList, Boolean.FALSE, 1);
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Date endDate = new Date();
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log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
|
//钢化优先：获取理片笼 玻璃小片 破损表 数量 判断笼内版图是否到齐
|
List<TemperingLayoutDTO> temperingLayoutDTOList = bigStorageCageDetailsService.temperingIsAll();
|
if (CollectionUtils.isNotEmpty(temperingLayoutDTOList)) {
|
//玻璃到齐包括已出片的
|
//到齐，将玻璃小片数据存入钢化小片表，逻辑生成出片任务 结束
|
for (TemperingLayoutDTO item : temperingLayoutDTOList) {
|
if (redisUtil.getCacheObject("temperingengineerId").equals(item.getEngineerId())) {
|
List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class)
|
.selectAll(GlassInfo.class)
|
.select("-1 as state")
|
.selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot)
|
.innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId)
|
.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)
|
.eq(GlassInfo::getTemperingLayoutId, item.getTemperingLayoutId())
|
.eq(GlassInfo::getEngineerId, item.getEngineerId())
|
.orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence));
|
if (CollectionUtils.isNotEmpty(temperingGlassInfos)) {
|
temperingGlassInfoService.saveBatch(temperingGlassInfos);
|
computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, 1);
|
Date endDate = new Date();
|
log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
|
return;
|
}
|
}
|
}
|
}
|
} else {
|
//执行内部调度任务
|
List<TemperingLayoutDTO> temperingOccupySlotList = bigStorageCageDetailsService.queryTemperingOccupySlot();
|
if (CollectionUtils.isNotEmpty(temperingOccupySlotList)) {
|
loop:
|
for (TemperingLayoutDTO temperingOccupySlot : temperingOccupySlotList) {
|
List<GlassInfo> glassInfos = glassInfoService.list(
|
new LambdaQueryWrapper<GlassInfo>()
|
.eq(GlassInfo::getEngineerId, temperingOccupySlot.getEngineerId())
|
.eq(GlassInfo::getTemperingLayoutId, temperingOccupySlot.getTemperingLayoutId())
|
.notInSql(GlassInfo::getGlassId, "select glass_id from damage where type=8 and engineer_id='"
|
+ temperingOccupySlot.getEngineerId() + "' and tempering_layout_id = '" + temperingOccupySlot.getTemperingLayoutId() + "'")
|
.orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)
|
);
|
Map<Integer, List<GlassInfo>> listMap = glassInfos.stream().collect(Collectors.groupingBy(item -> item.getTargetSlot()));
|
for (Map.Entry<Integer, List<GlassInfo>> entry : listMap.entrySet()) {
|
List<GlassInfo> valueList = entry.getValue();
|
List<String> glassIds = valueList.stream().map(GlassInfo::getGlassId).collect(Collectors.toList());
|
List<BigStorageCageDetails> bigStorageCageDetailsList = bigStorageCageDetailsService.list(
|
new LambdaQueryWrapper<BigStorageCageDetails>()
|
.in(BigStorageCageDetails::getGlassId, glassIds)
|
.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)
|
.orderBy(Boolean.TRUE, sequenceOrder, BigStorageCageDetails::getTemperingFeedSequence)
|
);
|
List<BigStorageCageDetails> overSizeGlass = bigStorageCageDetailsList.stream().filter(
|
t -> Math.min(t.getWidth(), t.getHeight()) > 2500
|
).collect(Collectors.toList());
|
if (CollectionUtils.isEmpty(overSizeGlass)) {
|
//当一格玻璃都到齐时
|
if (bigStorageCageDetailsList.size() == valueList.size()) {
|
long distinctSlotCount = bigStorageCageDetailsList.stream()
|
.map(BigStorageCageDetails::getSlot)
|
.distinct()
|
.count();
|
//当玻璃不在同一格时
|
if (distinctSlotCount > 1) {
|
BigStorageCageDetails maxSequenceDetail = bigStorageCageDetailsList.stream()
|
.max(Comparator.comparingInt(BigStorageCageDetails::getTemperingFeedSequence))
|
.orElse(null); // 如果没有元素，返回 null
|
int maxSlot = maxSequenceDetail.getSlot();
|
int serialNumber = 1;
|
for (BigStorageCageDetails bigStorageCageDetails : bigStorageCageDetailsList
|
) {
|
if (bigStorageCageDetails.getSlot() != maxSlot) {
|
bigStorageCageOutTaskService.save(new BigStorageCageOutTask(bigStorageCageDetails.getGlassId(), bigStorageCageDetails.getSlot(), maxSlot,
|
bigStorageCageDetails.getWidth() * 10, bigStorageCageDetails.getHeight() * 10, 1, serialNumber++, Const.BIG_STORAGE_OUT_NEW, new Date()));
|
|
bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>().set(BigStorageCageDetails::getState, Const.GLASS_STATE_SCHEDULE_ING)
|
.set(BigStorageCageBaseInfo::getSlot, maxSlot).eq(BigStorageCageDetails::getGlassId, bigStorageCageDetails.getGlassId())
|
.ne(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT));
|
//两次更新笼子的剩余尺寸：第一次防止有玻璃继续进调度后的笼子，第二次更新：计算格子的实际尺寸
|
// 仅更新调度后的格子信息：起始格子完成后更新：防止调度出片过程中有新玻璃进入，
|
}
|
}
|
break loop;
|
}
|
}
|
}
|
}
|
}
|
// //向plc写入确认字
|
// int returnData = 0;
|
// int count = 1;
|
// while (returnData == 0) {
|
// log.info("已向plc第{}次送协议", count);
|
// S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
|
// returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
|
// log.info("已向plc第{}次发送出片任务确认，地址为：{},写入的内容为{}", count++, mesToPLCAddress, returnData);
|
// }
|
Date endDate = new Date();
|
log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
|
return;
|
}
|
}
|
|
}
|
|
@Scheduled(fixedDelay = 300)
|
public void updateInGlassStateTask() {
|
Date startDate = new Date();
|
log.info("1、大理片笼进片完成后更新大理片笼数据任务开始执行时间：{}", startDate);
|
//因为大理片笼和出片任务是两个库的数据，所以要分开查找
|
List<Object> list = bigStorageCageDetailsService.listObjs(new LambdaQueryWrapper<BigStorageCageDetails>()
|
.select(BigStorageCageDetails::getGlassId).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW));
|
if (CollectionUtils.isNotEmpty(list)) {
|
log.info("2、获取所有正在进片的玻璃信息id:{}", list);
|
List<String> glassIds = list.stream().map(String::valueOf).collect(Collectors.toList());
|
List<BigStorageCageFeedTask> inSuccessGlass = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
|
.in(BigStorageCageFeedTask::getGlassId, glassIds)
|
.in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT));
|
if (CollectionUtils.isNotEmpty(inSuccessGlass)) {
|
log.info("3、获取进片已完成的玻璃信息id:{}", inSuccessGlass);
|
List<Integer> inSuccessGlassSlot = inSuccessGlass.stream().map(BigStorageCageFeedTask::getTargetSlot).collect(Collectors.toList());
|
List<UpdateBigStorageCageDTO> storageCageDTOList = inSuccessGlass.stream().map(e -> {
|
UpdateBigStorageCageDTO storageCageDTO = new UpdateBigStorageCageDTO();
|
BeanUtils.copyProperties(e, storageCageDTO);
|
return storageCageDTO;
|
}).collect(Collectors.toList());
|
bigStorageCageDetailsService.updateBySlot(storageCageDTOList, Const.GLASS_STATE_IN);
|
log.info("4、大理片笼进片状态已完成已完成的玻璃信息id:{}", inSuccessGlass);
|
//更新理片笼玻璃尺寸
|
updateSlotRemainBySlots(inSuccessGlassSlot);
|
log.info("5、大理片笼进片目标格子尺寸更新完成");
|
}
|
|
}
|
Date endDate = new Date();
|
log.info("end:大理片笼进片完成后更新大理片笼数据任务结束时间：{}，共耗时：{}ms,结束任务", endDate, endDate.getTime() - startDate.getTime());
|
return;
|
|
}
|
|
@Scheduled(fixedDelay = 300)
|
public void updateOutGlassStateTask() {
|
Date startDate = new Date();
|
log.info("1、大理片笼出片完成后更新大理片笼数据任务开始执行时间：{}", startDate);
|
//因为大理片笼和出片任务是两个库的数据，所以要分开查找
|
List<Object> list = bigStorageCageDetailsService.listObjs(new LambdaQueryWrapper<BigStorageCageDetails>()
|
.select(BigStorageCageDetails::getGlassId)
|
.in(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING));
|
if (CollectionUtils.isNotEmpty(list)) {
|
log.info("2、获取所有正在出片的玻璃信息id:{}", list);
|
List<String> glassIds = list.stream().map(String::valueOf).collect(Collectors.toList());
|
List<BigStorageCageOutTask> outSuccessGlass = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>()
|
.in(BigStorageCageOutTask::getGlassId, glassIds).in(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_ALL));
|
if (CollectionUtils.isNotEmpty(outSuccessGlass)) {
|
for (BigStorageCageOutTask bigStorageCageOutTask : outSuccessGlass
|
) {
|
if (bigStorageCageOutTask.getEndSlot().equals(Const.ARTIFICIAL_OUT_TARGET_POSITION)) {
|
temperingGlassInfoService.update(
|
new LambdaUpdateWrapper<TemperingGlassInfo>()
|
.set(TemperingGlassInfo::getState, Const.TEMPERING_END)
|
.eq(TemperingGlassInfo::getGlassId, bigStorageCageOutTask.getGlassId())
|
);
|
}
|
}
|
log.info("3、获取出片已完成的玻璃信息id:{}", outSuccessGlass);
|
List<UpdateBigStorageCageDTO> storageCageDTOList = outSuccessGlass.stream().map(e -> {
|
UpdateBigStorageCageDTO storageCageDTO = new UpdateBigStorageCageDTO();
|
storageCageDTO.setGlassId(e.getGlassId());
|
storageCageDTO.setTargetSlot(e.getStartSlot());
|
return storageCageDTO;
|
}).collect(Collectors.toList());
|
bigStorageCageDetailsService.updateBySlot(storageCageDTOList, Const.GLASS_STATE_OUT);
|
List<Integer> outSuccessSlotList = outSuccessGlass.stream().map(BigStorageCageOutTask::getStartSlot).collect(Collectors.toList());
|
log.info("4、大理片笼出片状态已完成已完成的玻璃信息id:{}", outSuccessGlass);
|
//更新理片笼玻璃尺寸
|
updateSlotRemainBySlots(outSuccessSlotList);
|
log.info("5、大理片笼进片目标格子尺寸更新完成");
|
}
|
}
|
Date endDate = new Date();
|
log.info("end:大理片笼出片完成后更新大理片笼数据任务结束时间：{}，共耗时：{}ms,结束任务", endDate, endDate.getTime() - startDate.getTime());
|
return;
|
|
}
|
|
@Scheduled(fixedDelay = 300)
|
public void updateScheduleGlassStateTask() {
|
Date startDate = new Date();
|
log.info("1、大理片笼调度完成后更新大理片笼数据任务开始执行时间：{}", startDate);
|
//因为大理片笼和调度任务是两个库的数据，所以要分开查找
|
List<Object> list = bigStorageCageDetailsService.listObjs(new LambdaQueryWrapper<BigStorageCageDetails>()
|
.select(BigStorageCageDetails::getGlassId).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_SCHEDULE_ING));
|
if (CollectionUtils.isNotEmpty(list)) {
|
log.info("2、获取所有正在出片的玻璃信息id:{}", list);
|
List<String> glassIds = list.stream().map(String::valueOf).collect(Collectors.toList());
|
List<BigStorageCageOutTask> scheduleSuccessGlass = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>()
|
.in(BigStorageCageOutTask::getGlassId, glassIds).eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_SUCCESS)
|
.notIn(BigStorageCageOutTask::getEndSlot, Const.TEMPERING_OUT_TARGET_POSITION, Const.ARTIFICIAL_OUT_TARGET_POSITION));
|
if (CollectionUtils.isNotEmpty(scheduleSuccessGlass)) {
|
log.info("3、获取调度已完成的玻璃信息id:{}", scheduleSuccessGlass);
|
List<UpdateBigStorageCageDTO> storageCageDTOList = scheduleSuccessGlass.stream().map(e -> {
|
UpdateBigStorageCageDTO storageCageDTO = new UpdateBigStorageCageDTO();
|
storageCageDTO.setGlassId(e.getGlassId());
|
storageCageDTO.setTargetSlot(e.getEndSlot());
|
return storageCageDTO;
|
}).collect(Collectors.toList());
|
bigStorageCageDetailsService.updateBySlot(storageCageDTOList, Const.GLASS_STATE_IN);
|
List<String> scheduleSuccessGlassIds = scheduleSuccessGlass.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
|
log.info("4、大理片笼出片状态已完成已完成的玻璃信息id:{}", scheduleSuccessGlassIds);
|
//更新理片笼玻璃尺寸
|
List<Integer> slotList = scheduleSuccessGlass.stream().map(BigStorageCageOutTask::getStartSlot).distinct().collect(Collectors.toList());
|
slotList.addAll(scheduleSuccessGlass.stream().map(BigStorageCageOutTask::getEndSlot).distinct().collect(Collectors.toList()));
|
updateSlotRemainBySlots(slotList);
|
log.info("5、大理片笼进片目标格子尺寸更新完成");
|
}
|
}
|
Date endDate = new Date();
|
log.info("end:大理片笼出片完成后更新大理片笼数据任务结束时间：{}，共耗时：{}ms,结束任务", endDate, endDate.getTime() - startDate.getTime());
|
return;
|
|
}
|
|
/**
|
* 处理破损表任务
|
*/
|
@Scheduled(fixedDelay = 300)
|
public void dealDamageTask() {
|
Date startDate = new Date();
|
log.info("大理片笼破损玻璃清除任务开始执行时间：{}", startDate);
|
//获取进片任务表中状态为破损的数据
|
List<BigStorageCageFeedTask> inDamageTaskInfoList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
|
.in(BigStorageCageFeedTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE));
|
if (CollectionUtils.isNotEmpty(inDamageTaskInfoList)) {
|
log.info("获取进片任务表中破损的玻璃信息{}", inDamageTaskInfoList);
|
bigStorageCageFeedTaskService.remove(new LambdaQueryWrapper<BigStorageCageFeedTask>().in(BigStorageCageFeedTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE));
|
//理片笼详情表数据状态更新
|
bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>()
|
// .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW)
|
.and(e -> e.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW).or()
|
.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN))
|
.in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList())));
|
//将破损信息新增入破损表
|
List<Integer> slotList = new ArrayList<>();
|
for (BigStorageCageFeedTask bigStorageCageFeedTask : inDamageTaskInfoList) {
|
Damage damage = new Damage();
|
damage.setGlassId(bigStorageCageFeedTask.getGlassId());
|
damage.setLine(bigStorageCageFeedTask.getLine());
|
damage.setWorkingProcedure("钢化");
|
damage.setRemark("进笼前卧转立");
|
damage.setStatus(1);
|
damage.setType(bigStorageCageFeedTask.getTaskState());
|
damageService.insertDamage(damage);
|
slotList.add(bigStorageCageFeedTask.getTargetSlot());
|
}
|
//更新格子剩余宽度
|
updateSlotRemainBySlots(slotList);
|
log.info("进片任务执行完成");
|
}
|
//获取出片任务表中状态为破损的数据
|
List<BigStorageCageOutTask> outDamageTaskInfoList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>()
|
.in(BigStorageCageOutTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE));
|
if (CollectionUtils.isNotEmpty(outDamageTaskInfoList)) {
|
log.info("获取出片任务表中破损的玻璃信息{}", outDamageTaskInfoList);
|
bigStorageCageOutTaskService.remove(new LambdaQueryWrapper<BigStorageCageOutTask>().in(BigStorageCageOutTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE));
|
List<String> glassIdList = outDamageTaskInfoList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
|
//移除钢化下片表数据
|
temperingGlassInfoService.remove(new LambdaQueryWrapper<TemperingGlassInfo>().in(TemperingGlassInfo::getGlassId, glassIdList));
|
//理片笼详情表数据状态删除
|
bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>().in(BigStorageCageDetails::getGlassId, glassIdList));
|
//将破损信息新增入破损表
|
List<Integer> slotList = new ArrayList<>();
|
for (BigStorageCageOutTask bigStorageCageOutTask : outDamageTaskInfoList) {
|
Damage damage = new Damage();
|
damage.setGlassId(bigStorageCageOutTask.getGlassId());
|
damage.setLine(bigStorageCageOutTask.getEndSlot());
|
damage.setWorkingProcedure("钢化");
|
damage.setRemark("出片后卧转立");
|
damage.setStatus(1);
|
damage.setType(bigStorageCageOutTask.getTaskState());
|
damageService.insertDamage(damage);
|
slotList.add(bigStorageCageOutTask.getStartSlot());
|
}
|
//更新格子剩余宽度
|
updateSlotRemainBySlots(slotList);
|
log.info("出片任务执行完成");
|
}
|
Date endDate = new Date();
|
log.info("大理片笼破损玻璃清除任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
|
return;
|
}
|
|
/**
|
* 确认字清空
|
*/
|
@Scheduled(fixedDelay = 300)
|
public void confirmClear() {
|
PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
|
String d01ToMES = plcParameterObject.getPlcParameter("D01ToMES").getValue();
|
String d04ToMES = plcParameterObject.getPlcParameter("D04ToMES").getValue();
|
String mesD01Address = plcParameterObject.getPlcParameter("MESToD01").getAddress();
|
String mesD04Address = plcParameterObject.getPlcParameter("MESToD04").getAddress();
|
// String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue();
|
// String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue();
|
String d03ToMES = plcParameterObject.getPlcParameter("D03Request").getValue();
|
String d05ToMES = plcParameterObject.getPlcParameter("D05Request").getValue();
|
String mesD03Address = plcParameterObject.getPlcParameter("MESToD03").getAddress();
|
String mesD05Address = plcParameterObject.getPlcParameter("MESToD05").getAddress();
|
String carRequest = plcParameterObject.getPlcParameter("CarRequest").getValue();
|
String carResponse = plcParameterObject.getPlcParameter("CarResponse").getAddress();
|
if (!REQUEST_WORD.equals(d01ToMES)) {
|
log.info("地址：{}写入0", mesD01Address);
|
S7object.getinstance().plccontrol.writeWord(mesD01Address, 0);
|
}
|
if (!REQUEST_WORD.equals(d04ToMES)) {
|
log.info("地址：{}写入0", mesD04Address);
|
S7object.getinstance().plccontrol.writeWord(mesD04Address, 0);
|
}
|
if (!REQUEST_WORD.equals(d03ToMES)) {
|
log.info("地址：{}写入0", mesD03Address);
|
S7object.getinstance().plccontrol.writeWord(mesD03Address, 0);
|
}
|
if (!REQUEST_WORD.equals(d05ToMES)) {
|
log.info("地址：{}写入0", mesD05Address);
|
S7object.getinstance().plccontrol.writeWord(mesD05Address, 0);
|
}
|
if (!REQUEST_WORD.equals(carRequest)) {
|
log.info("地址：{}写入0", carResponse);
|
S7object.getinstance().plccontrol.writeWord(carResponse, 0);
|
}
|
}
|
|
|
/**
|
* 进片状态修改
|
*/
|
@Scheduled(fixedDelay = 300)
|
public void feedStatusUpdate() {
|
PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
|
String mesD03Address = plcParameterObject.getPlcParameter("MESToD03").getAddress();
|
String mesD05Address = plcParameterObject.getPlcParameter("MESToD05").getAddress();
|
List<String> glassIds1 = new ArrayList<>();
|
List<String> glassIds2 = new ArrayList<>();
|
List<String> glassIdsCar = new ArrayList<>();
|
for (int i = 1; i <= 6; i++) {
|
String line1GlassId = plcParameterObject.getPlcParameter("D03ID" + i).getValue();
|
if (StringUtils.isNotEmpty(line1GlassId)) {
|
glassIds1.add(line1GlassId);
|
}
|
String line2GlassId = plcParameterObject.getPlcParameter("D05ID" + i).getValue();
|
if (StringUtils.isNotEmpty(line2GlassId)) {
|
glassIds2.add(line2GlassId);
|
}
|
String carGlassId = plcParameterObject.getPlcParameter("E01ID" + i).getValue();
|
if (StringUtils.isNotEmpty(carGlassId)) {
|
glassIdsCar.add(carGlassId);
|
}
|
}
|
List<BigStorageCageFeedTask> bigStorageCageFeedTasks1 = bigStorageCageFeedTaskService.list(
|
new LambdaQueryWrapper<BigStorageCageFeedTask>()
|
.eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW)
|
.eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION)
|
);
|
List<BigStorageCageFeedTask> bigStorageCageFeedTasks2 = bigStorageCageFeedTaskService.list(
|
new LambdaQueryWrapper<BigStorageCageFeedTask>()
|
.eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW)
|
.eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION)
|
);
|
if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks1) && CollectionUtils.isNotEmpty(glassIds1)) {
|
List<String> matchingIds1 = bigStorageCageFeedTasks1.stream()
|
.map(BigStorageCageFeedTask::getGlassId)
|
.filter(glassIds1::contains)
|
.distinct()
|
.collect(Collectors.toList());
|
log.info("D3id{},匹配id:{}", glassIds1, matchingIds1);
|
if (CollectionUtils.isNotEmpty(matchingIds1)) {
|
bigStorageCageFeedTaskService.update(
|
new LambdaUpdateWrapper<BigStorageCageFeedTask>()
|
.in(BigStorageCageFeedTask::getGlassId, matchingIds1)
|
.lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT)
|
.set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP)
|
);
|
}
|
}
|
if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks2) && CollectionUtils.isNotEmpty(glassIds2)) {
|
List<String> matchingIds2 = bigStorageCageFeedTasks2.stream()
|
.map(BigStorageCageFeedTask::getGlassId)
|
.filter(glassIds2::contains)
|
.distinct()
|
.collect(Collectors.toList());
|
log.info("D5id{},匹配id:{}", glassIds2, matchingIds2);
|
if (CollectionUtils.isNotEmpty(matchingIds2)) {
|
bigStorageCageFeedTaskService.update(
|
new LambdaUpdateWrapper<BigStorageCageFeedTask>()
|
.in(BigStorageCageFeedTask::getGlassId, matchingIds2)
|
.lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT)
|
.set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP)
|
);
|
}
|
}
|
if (CollectionUtils.isEmpty(glassIds1)) {
|
S7object.getinstance().plccontrol.writeWord(mesD03Address, 0);
|
log.info("{}线修改玻璃{}状态为3", Const.A09_OUT_TARGET_POSITION, glassIds1);
|
bigStorageCageFeedTaskService.update(
|
new LambdaUpdateWrapper<BigStorageCageFeedTask>()
|
.eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION)
|
.eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP)
|
.gt(BigStorageCageFeedTask::getTargetSlot, 0)
|
.lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT)
|
.set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_CAR)
|
);
|
}
|
if (CollectionUtils.isEmpty(glassIds2)) {
|
S7object.getinstance().plccontrol.writeWord(mesD05Address, 0);
|
log.info("{}线修改玻璃{}状态为3", Const.A10_OUT_TARGET_POSITION, glassIds2);
|
bigStorageCageFeedTaskService.update(
|
new LambdaUpdateWrapper<BigStorageCageFeedTask>()
|
.eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION)
|
.eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP)
|
.gt(BigStorageCageFeedTask::getTargetSlot, 0)
|
.lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT)
|
.set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_CAR)
|
);
|
}
|
String carRequest = plcParameterObject.getPlcParameter("CarRequest").getValue();
|
log.info("大车当前玻璃id{}", glassIdsCar);
|
log.info("卧转立1玻璃id{}", glassIds1);
|
log.info("卧转立2玻璃id{}", glassIds2);
|
if (CollectionUtils.isNotEmpty(glassIdsCar) && REQUEST_WORD.equals(carRequest)) {
|
List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list(
|
new LambdaQueryWrapper<BigStorageCageFeedTask>()
|
.in(BigStorageCageFeedTask::getGlassId, glassIdsCar)
|
.eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP)
|
.eq(BigStorageCageFeedTask::getTargetSlot, 0)
|
);
|
if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks)) {
|
log.info("计算目标格子发送任务{}", bigStorageCageFeedTasks);
|
computeTargetByLineCar(bigStorageCageFeedTasks.get(0).getLine(), glassIdsCar);
|
} else {
|
log.info("再次发送进片任务{}", bigStorageCageFeedTasks);
|
List<BigStorageCageFeedTask> bigStorageCageFeedTaskList = bigStorageCageFeedTaskService.list(
|
new LambdaQueryWrapper<BigStorageCageFeedTask>()
|
.in(BigStorageCageFeedTask::getGlassId, glassIdsCar)
|
.eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_CAR)
|
.gt(BigStorageCageFeedTask::getTargetSlot, 0)
|
);
|
if (CollectionUtils.isNotEmpty(bigStorageCageFeedTaskList)) {
|
sendTaskListToPLCCar(bigStorageCageFeedTaskList);
|
}
|
}
|
}
|
|
|
}
|
|
/**
|
* 按照玻璃id判断玻璃状态及卧转立是否可直接启动
|
*/
|
public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) {
|
// 预排格子
|
// computeSlot(glassId);
|
//判断此玻璃是在笼内或已生成进片任务
|
BigStorageCageFeedTask bigStorageCageFeedTask = bigStorageCageFeedTaskService.getOne(
|
new LambdaQueryWrapper<BigStorageCageFeedTask>()
|
.lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT)
|
.eq(BigStorageCageFeedTask::getGlassId, glassId)
|
);
|
BigStorageCageDetails bigStorageCageDetails = bigStorageCageDetailsService.getOne(
|
new LambdaQueryWrapper<BigStorageCageDetails>()
|
.eq(BigStorageCageDetails::getGlassId, glassId)
|
.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)
|
);
|
if (bigStorageCageFeedTask != null || bigStorageCageDetails != null) {
|
log.info("此玻璃存任务或已在笼内");
|
return Boolean.TRUE;
|
}
|
//1、获取任务表中相邻玻璃
|
List<EdgGlassTaskInfo> edgGlassTaskInfoList;
|
edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>()
|
.eq(EdgGlassTaskInfo::getLine, line)
|
.apply("time >= (select time from edg_glass_task_info where line='" + line + "' and glass_id = '" + glassId + "' and deleted = 0)")
|
.orderByAsc(EdgGlassTaskInfo::getTime));
|
if (edgGlassTaskInfoList.size() == 0) {
|
edgGlassTaskInfoList = edgGlassTaskInfoService.list(new QueryWrapper<EdgGlassTaskInfo>()
|
.select("Top 1 *")
|
.eq("glass_id", glassId)
|
);
|
log.info("在尺寸表中获取玻璃信息{}", edgGlassTaskInfoList);
|
if (edgGlassTaskInfoList.size() == 0) {
|
GlassInfo glassInfo = glassInfoService.getOne(
|
new LambdaQueryWrapper<GlassInfo>()
|
.eq(GlassInfo::getGlassId, glassId)
|
);
|
EdgGlassTaskInfo edgGlassTaskInfo = new EdgGlassTaskInfo();
|
BeanUtils.copyProperties(glassInfo, edgGlassTaskInfo);
|
edgGlassTaskInfo.setWidth((int) glassInfo.getWidth() * 10);
|
edgGlassTaskInfo.setHeight((int) glassInfo.getHeight() * 10);
|
edgGlassTaskInfoList.add(edgGlassTaskInfo);
|
log.info("在玻璃信息表中获取玻璃信息{}", edgGlassTaskInfoList);
|
}
|
}
|
Assert.isFalse(CollectionUtils.isEmpty(edgGlassTaskInfoList), "识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败");
|
//2、获取卧转立剩余宽度
|
BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line);
|
Integer remainWidth;
|
Integer glassCount;
|
if (0 == sitToUpRemainWidth.getGlassCount()) {
|
remainWidth = carWidth;
|
glassCount = 0;
|
} else {
|
remainWidth = sitToUpRemainWidth.getWidth();
|
glassCount = sitToUpRemainWidth.getGlassCount();
|
}
|
|
Boolean flag = Boolean.TRUE;
|
//2、获取卧转立
|
Integer widthFirst = Math.max(edgGlassTaskInfoList.get(0).getWidth() / 10, edgGlassTaskInfoList.get(0).getHeight() / 10);
|
Integer heightFirst = Math.min(edgGlassTaskInfoList.get(0).getWidth() / 10, edgGlassTaskInfoList.get(0).getHeight() / 10);
|
if (edgGlassTaskInfoList.size() == 1) {
|
if (remainWidth >= widthFirst) {
|
if (glassCount < inCarMaxSize) {
|
addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst);
|
} else {
|
if (glassCount < inCarMaxSize + 1) {
|
addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst);
|
} else {
|
return Boolean.FALSE;
|
}
|
}
|
} else {
|
flag = Boolean.FALSE;
|
}
|
} else {
|
Integer widthSecond = Math.max(edgGlassTaskInfoList.get(1).getWidth() / 10, edgGlassTaskInfoList.get(1).getHeight() / 10);
|
Integer heightSecond = Math.min(edgGlassTaskInfoList.get(1).getWidth() / 10, edgGlassTaskInfoList.get(1).getHeight() / 10);
|
if (remainWidth >= widthFirst) {
|
if (remainWidth - widthFirst - glassGap >= widthSecond) {
|
if (glassCount < inCarMaxSize) {
|
addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst);
|
} else {
|
if (glassCount < inCarMaxSize + 1) {
|
addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst);
|
} else {
|
return Boolean.FALSE;
|
}
|
}
|
} else {
|
if (glassCount < inCarMaxSize + 1) {
|
addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst);
|
} else {
|
return Boolean.FALSE;
|
}
|
}
|
} else {
|
flag = Boolean.FALSE;
|
}
|
}
|
//向plc发送进片确认
|
if (flag) {
|
//向plc写入确认字
|
PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
|
int returnData = 1;
|
int count = 1;
|
while (returnData != 0) {
|
S7object.getinstance().plccontrol.writeWord(mesAddress, 1);
|
|
if (Const.A10_OUT_TARGET_POSITION.equals(line)) {
|
returnData = Integer.parseInt(plcParameterObject.getPlcParameter("D04ToMES").getValue());
|
} else {
|
returnData = Integer.parseInt(plcParameterObject.getPlcParameter("D01ToMES").getValue());
|
}
|
// returnData = S7object.getinstance().plccontrol.readWord(mesAddress, 1).get(0);
|
log.info("进卧转立第{}次发送确认字完成，地址为：{},写入的内容为{}", count++, mesAddress, 1);
|
}
|
}
|
//记录无法放下玻璃，后续判断启动
|
return flag;
|
}
|
|
public void computeSlot(String glassId) {
|
GlassInfo glassInfo = glassInfoService.getOne(
|
new LambdaQueryWrapper<GlassInfo>()
|
.eq(GlassInfo::getGlassId, glassId)
|
);
|
if (glassInfo.getTargetSlot() == null) {
|
List<GlassInfo> glassInfos = glassInfoService.list(
|
new LambdaQueryWrapper<GlassInfo>()
|
.eq(GlassInfo::getEngineerId, glassInfo.getEngineerId())
|
.eq(GlassInfo::getTemperingLayoutId, glassInfo.getTemperingLayoutId())
|
.orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)
|
);
|
List<BigStorageCageDetails> glassInfoLists = new ArrayList<>();
|
glassInfos.forEach(item -> {
|
BigStorageCageDetails details = new BigStorageCageDetails();
|
BeanUtils.copyProperties(item, details);
|
details.setSlot(1);
|
glassInfoLists.add(details);
|
});
|
computeOutMoreGlassInfo(glassInfoLists, Boolean.TRUE, 2);
|
for (BigStorageCageOutTask bigStorageCageOutTask : allTask
|
) {
|
glassInfoService.update(
|
new LambdaUpdateWrapper<GlassInfo>()
|
.eq(GlassInfo::getGlassId, bigStorageCageOutTask.getGlassId())
|
.set(GlassInfo::getTargetSlot, bigStorageCageOutTask.getTrainNumber())
|
);
|
}
|
}
|
}
|
|
/**
|
* 添加任务信息
|
*/
|
private Boolean addFeedTask(String glassId, Integer line, Integer taskType, Integer width, Integer height) {
|
BigStorageCageFeedTask bigStorageCageFeedTask = new BigStorageCageFeedTask();
|
bigStorageCageFeedTask.setGlassId(glassId);
|
bigStorageCageFeedTask.setTaskState(Const.BIG_STORAGE_IN_NEW);
|
bigStorageCageFeedTask.setLine(line);
|
bigStorageCageFeedTask.setTaskType(taskType);
|
bigStorageCageFeedTask.setWidth(width);
|
bigStorageCageFeedTask.setHeight(height);
|
bigStorageCageFeedTask.setCreateTime(new Date());
|
//删除理片笼表拿走/破损数据数据
|
damageService.deleteByGlassId(glassId);
|
Damage damage = new Damage();
|
damage.setGlassId(glassId);
|
damage.setWorkingProcedure("磨边");
|
damage.setLine(line);
|
damage.setType(1);
|
damage.setRemark("进大理片");
|
damageService.insertDamage(damage);
|
return bigStorageCageFeedTaskService.save(bigStorageCageFeedTask);
|
}
|
|
/**
|
* 获取需要启动的线路：两条线都可启动 获取第一片玻璃版图id最小 版序最大的线路
|
*
|
* @return 需要启动的线路
|
*/
|
public Integer getStartLine() {
|
List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
|
.inSql(BigStorageCageFeedTask::getId, "select min(id) from big_storage_cage_feed_task where task_state = 2" +
|
"and (target_slot = 0 or target_slot is null) group by line"));
|
Assert.isFalse(CollectionUtils.isEmpty(taskList), "卧转立两条线都没有玻璃进片任务");
|
Map<String, Integer> taskMap = taskList.stream().collect(Collectors.toMap(BigStorageCageFeedTask::getGlassId,
|
BigStorageCageFeedTask::getLine));
|
GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>()
|
.in(GlassInfo::getGlassId, taskMap.keySet())
|
.orderByAsc(GlassInfo::getTemperingLayoutId)
|
.orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)
|
.last("limit 1"));
|
return taskMap.get(glassInfo.getGlassId());
|
}
|
|
/**
|
* 计算任务表进片线路的目标格子，并启动任务
|
*/
|
public boolean computeTargetByLine(Integer line) {
|
sendTaskListToPLC(new ArrayList<>(), line);
|
return true;
|
}
|
|
/**
|
* 计算任务表进片线路的目标格子，并启动任务
|
*/
|
public boolean computeTargetByLineCar(Integer line, List<String> carGlassId) {
|
//1、获取任务表中的所有玻璃（指定线路且已经进卧转立完成）
|
List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
|
.eq(BigStorageCageFeedTask::getLine, line)
|
.in(BigStorageCageFeedTask::getGlassId, carGlassId)
|
.and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or()
|
.eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO))
|
.in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP_ALL)
|
.orderByAsc(BigStorageCageFeedTask::getId));
|
//2、去笼子内查找是否可以继续存放的笼子
|
List<String> glassIds = taskList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList());
|
List<GlassInfo> glassInfos = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIds));
|
return computeIsTemperingTargetByLine(glassInfos, taskList, line);
|
}
|
|
/**
|
* 是否钢化玻璃进笼目标位置
|
*
|
* @param glassInfos 当条线卧转立所有玻璃
|
* @param taskList 当条线卧转立所有任务
|
* @param line 任务是哪条线
|
*/
|
private boolean computeIsTemperingTargetByLine(List<GlassInfo> glassInfos, List<BigStorageCageFeedTask> taskList, Integer line) {
|
//1、将玻璃信息集合转为glassid为key的map
|
Map<String, GlassInfo> glassInfoMap = glassInfos.stream()
|
.collect(Collectors.toMap(GlassInfo::getGlassId, p -> p));
|
for (BigStorageCageFeedTask e : taskList) {
|
//替换玻璃id
|
queryAndChangeGlass(e.getGlassId());
|
GlassInfo info = glassInfoService.getOne(
|
new LambdaQueryWrapper<GlassInfo>()
|
.eq(GlassInfo::getGlassId, e.getGlassId())
|
);
|
// GlassInfo info = glassInfoMap.get(e.getGlassId());
|
if (info == null) {
|
continue;
|
}
|
if (info.getTargetSlot() == null) {
|
computeSlot(info.getGlassId());
|
info = glassInfoService.getOne(
|
new LambdaQueryWrapper<GlassInfo>()
|
.eq(GlassInfo::getGlassId, info.getGlassId())
|
);
|
}
|
BigStorageCageDetails cageDetails = new BigStorageCageDetails();
|
BeanUtils.copyProperties(info, cageDetails);
|
//2、获取目标格子信息
|
BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info);
|
//3、临时更新格子的剩余尺寸：防止相邻玻璃进同一格子造成剩余尺寸不足，玻璃越界的情况，任务完成后再次更新大理片笼表剩余宽度（按照笼内玻璃数量更新大理片笼剩余尺寸）
|
bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - Math.max(info.getWidth(), info.getHeight()) - glassGap)
|
.eq(BigStorageCage::getSlot, bigStorageDTO.getSlot()));
|
//4、更新进片任务表，目标格子及状态（状态改为2 电气扫到自行处理） 遇到问题：无法批量更新，批量更新无法走指定从库
|
e.setTargetSlot(bigStorageDTO.getSlot());
|
bigStorageCageFeedTaskService.updateById(e);
|
|
//5、将进片信息存入大理片笼详情表
|
cageDetails.setSlot(bigStorageDTO.getSlot());
|
cageDetails.setState(Const.GLASS_STATE_NEW);
|
cageDetails.setDeviceId(bigStorageDTO.getDeviceId());
|
cageDetails.setGap(glassGap);
|
bigStorageCageDetailsService.save(cageDetails);
|
|
}
|
sendTaskListToPLCCar(taskList);
|
return Boolean.TRUE;
|
}
|
|
private void sendTaskListToPLCCar(List<BigStorageCageFeedTask> taskList) {
|
S7control s7control = S7object.getinstance().plccontrol;
|
PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
|
List<String> returnData = new ArrayList<>();
|
for (int i = 1; i <= taskList.size(); i++) {
|
s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine());
|
s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot());
|
returnData.add(taskList.get(i - 1).getGlassId());
|
log.info("向plc发送第{}片玻璃已完成,起始位置是{}，目标位置是", i, taskList.get(i - 1).getLine(), taskList.get(i - 1).getTargetSlot());
|
}
|
String carRequest = plcMesObject.getPlcParameter("CarRequest").getValue();
|
String CarResponse = plcMesObject.getPlcParameter("CarResponse").getAddress();
|
while (REQUEST_WORD.equals(carRequest)) {
|
s7control.writeWord(CarResponse, 1);
|
carRequest = plcMesObject.getPlcParameter("CarRequest").getValue();
|
}
|
}
|
|
private void sendTaskListToPLC(List<BigStorageCageFeedTask> taskList, Integer line) {
|
log.info("送片任务发送进片玻璃信息");
|
S7control s7control = S7object.getinstance().plccontrol;
|
PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
|
String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getAddress();
|
String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getAddress();
|
String outLine = line.equals(Const.A09_OUT_TARGET_POSITION) ? mesD03Address : mesD05Address;
|
List<String> returnData = new ArrayList<>();
|
returnData.add("glassid");
|
// for (int i = 1; i <= taskList.size(); i++) {
|
// s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine());
|
// s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot());
|
// returnData.add(taskList.get(i - 1).getGlassId());
|
// log.info("向plc发送第{}片玻璃已完成,起始位置是{}，目标位置是", i, taskList.get(i - 1).getLine(), taskList.get(i - 1).getTargetSlot());
|
// }
|
// int returnData = 1;
|
int count = 1;
|
|
|
while (CollectionUtils.isNotEmpty(returnData)) {
|
List<String> glassIds1 = new ArrayList<>();
|
List<String> glassIds2 = new ArrayList<>();
|
s7control.writeWord(outLine, 2);
|
for (int i = 1; i <= 6; i++) {
|
String line1GlassId = plcMesObject.getPlcParameter("D03ID" + i).getValue();
|
if (StringUtils.isNotEmpty(line1GlassId)) {
|
glassIds1.add(line1GlassId);
|
}
|
String line2GlassId = plcMesObject.getPlcParameter("D05ID" + i).getValue();
|
if (StringUtils.isNotEmpty(line2GlassId)) {
|
glassIds2.add(line2GlassId);
|
}
|
}
|
if (line.equals(Const.A09_OUT_TARGET_POSITION)) {
|
// returnData = Integer.parseInt(plcMesObject.getPlcParameter("D03ToMES").getValue());
|
returnData = glassIds1;
|
} else {
|
// returnData = Integer.parseInt(plcMesObject.getPlcParameter("D05ToMES").getValue());
|
returnData = glassIds2;
|
}
|
// returnData = s7control.readWord(outLine, 1).get(0);
|
log.info("已向plc第{}次发送进片卧转立，地址为：{},写入的内容为{},读到的请求为{}", count++, outLine, 2, returnData);
|
}
|
// while (returnData != 0) {
|
// s7control.writeWord(outLine, 2);
|
// if (line.equals(Const.A09_OUT_TARGET_POSITION)) {
|
//// returnData = Integer.parseInt(plcMesObject.getPlcParameter("D03ToMES").getValue());
|
// returnData = s7control.readWord(plcMesObject.getPlcParameter("D03Request").getAddress(), 1).get(0);
|
// } else {
|
//// returnData = Integer.parseInt(plcMesObject.getPlcParameter("D05ToMES").getValue());
|
// returnData = s7control.readWord(plcMesObject.getPlcParameter("D05Request").getAddress(), 1).get(0);
|
// }
|
//// returnData = s7control.readWord(outLine, 1).get(0);
|
// log.info("已向plc第{}次发送进片任务确认，地址为：{},写入的内容为{},读到的请求为{}", count++, outLine, 2,returnData);
|
// }
|
}
|
|
/**
|
* 出片一次仅生成一车玻璃
|
*
|
* @param list
|
* @param isTempering
|
* @param mesToPLCAddress
|
* @param <T>
|
* @return
|
*/
|
private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) {
|
//任务数据 获取车子存放玻璃最大数量 玻璃间隔
|
List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();
|
//打车剩余尺寸
|
Integer remainWidth = carWidth;
|
int maxX = 0;
|
for (T e : list) {
|
if (bigStorageCageOutTaskList.size() >= outCarMaxSize || Math.max((int) e.getWidth(), (int) e.getHeight()) > remainWidth) {
|
break;
|
}
|
remainWidth = remainWidth - Math.max((int) e.getWidth(), (int) e.getHeight()) - glassGap;
|
if (isTempering) {
|
int minLength = Math.min((int) e.getWidth(), (int) e.getHeight());
|
if (maxX + minLength <= xMaxSize) {
|
bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
|
e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1, new Date()));
|
maxX = Math.max(maxX, e.getXCoordinate());
|
} else {
|
break;
|
}
|
|
} else {
|
bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
|
e.getWidth() * 10, e.getHeight(), 0, 0, 1, new Date()));
|
}
|
}
|
Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据，结束出片任务");
|
log.info("获取出片任务数据{}条，执行保存", bigStorageCageOutTaskList.size());
|
bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
|
List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
|
log.info("将出片玻璃{}玻璃状态改为已出片", glassIds);
|
bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
|
.set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING)
|
.in(BigStorageCageDetails::getGlassId, glassIds));
|
int returnData = 0;
|
int count = 1;
|
while (returnData == 0) {
|
S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
|
returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
|
log.info("已向plc第{}次发送出片任务确认，地址为：{},写入的内容为{}", count++, mesToPLCAddress, returnData);
|
}
|
return Boolean.TRUE;
|
}
|
|
/**
|
* 出片一次生成一炉玻璃
|
*
|
* @param list
|
* @param isTempering
|
* @param isTask
|
* @param <T>
|
* @return
|
*/
|
public <T extends BigStorageCageBaseInfo> Boolean computeOutMoreGlassInfo(List<T> list, Boolean isTempering, Integer isTask) {
|
//任务数据 获取车子存放玻璃最大数量 玻璃间隔
|
List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();
|
//打车剩余尺寸
|
Integer remainWidth = carWidth;
|
int trainNumber = 1;
|
int serialNumber = 1;
|
int maxX = 0;
|
int slot = 0;
|
for (T e : list) {
|
int maxLength = Math.max((int) e.getWidth(), (int) e.getHeight());
|
if (isTempering) {
|
int minLength = Math.min((int) e.getWidth(), (int) e.getHeight());
|
if (maxX + minLength <= xMaxSize && serialNumber <= outCarMaxSize && remainWidth > maxLength) {
|
if (slot != e.getSlot() && slot != 0) {
|
int finalMaxX = maxX;
|
int finalSerialNumber = serialNumber;
|
int finalRemainWidth = remainWidth;
|
List<T> lists = list.stream().filter(t -> t.getSlot() == (int) e.getSlot()).collect(Collectors.toList());
|
for (T x : lists) {
|
int finalMinLength = Math.min((int) x.getWidth(), (int) x.getHeight());
|
int finalMaxLength = Math.max((int) e.getWidth(), (int) e.getHeight());
|
if (finalMaxX + finalMinLength > xMaxSize || finalSerialNumber > outCarMaxSize || finalMaxLength > finalRemainWidth) {
|
remainWidth = carWidth;
|
trainNumber = trainNumber + 1;
|
serialNumber = 1;
|
maxX = 0;
|
break;
|
} else {
|
finalMaxX = Math.max(maxX, x.getXCoordinate());
|
finalRemainWidth = finalRemainWidth - finalMaxLength - glassGap;
|
finalSerialNumber++;
|
}
|
}
|
}
|
bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
|
e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1, new Date()));
|
remainWidth = remainWidth - maxLength - glassGap;
|
maxX = Math.max(maxX, e.getXCoordinate());
|
slot = e.getSlot();
|
} else {
|
remainWidth = carWidth - maxLength - glassGap;
|
trainNumber = trainNumber + 1;
|
serialNumber = 1;
|
maxX = e.getXCoordinate();
|
slot = e.getSlot();
|
bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
|
e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1, new Date()));
|
}
|
} else {
|
bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
|
e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1, new Date()));
|
}
|
}
|
if (isTask == 2) {
|
allTask = bigStorageCageOutTaskList;
|
return Boolean.FALSE;
|
} else if (isTask == 3) {
|
notAllTask = bigStorageCageOutTaskList;
|
return Boolean.FALSE;
|
}
|
Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据，结束出片任务");
|
log.info("获取出片任务数据{}条，执行保存", bigStorageCageOutTaskList.size());
|
bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
|
List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
|
log.info("将出片玻璃{}玻璃状态改为已出片", glassIds);
|
bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
|
.set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING)
|
.in(BigStorageCageDetails::getGlassId, glassIds)
|
.ne(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT));
|
// int returnData = 0;
|
// int count = 1;
|
// while (returnData == 0) {
|
// S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
|
// returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
|
// log.info("已向plc第{}次发送出片任务确认，地址为：{},写入的内容为{}", count++, mesToPLCAddress, returnData);
|
// }
|
return Boolean.TRUE;
|
}
|
|
public void updateSlotRemainBySlots(List<Integer> slotList) {
|
//获取格子内所有的玻璃信息
|
List<BigStorageCageDetails> inSlotGlassList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
|
.in(BigStorageCageDetails::getSlot, slotList).in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
|
Map<Integer, Double> slotRemainMap = new HashMap<>();
|
//是否存在有格子非空的玻璃
|
if (CollectionUtils.isNotEmpty(inSlotGlassList)) {
|
//存在 将格子内的玻璃分别进行更新
|
slotRemainMap = inSlotGlassList.stream()
|
.collect(Collectors.groupingBy(BigStorageCageDetails::getSlot, Collectors.summingDouble(item -> Math.max(item.getWidth(), item.getHeight()) + glassGap)));
|
slotRemainMap.forEach((e, v) -> {
|
double remainWidth = slotWidth - v >= 0 ? slotWidth - v : 0;
|
bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, remainWidth)
|
.eq(BigStorageCage::getSlot, e));
|
});
|
}
|
//过滤不存在玻璃的格子 将宽度重置为原始宽度5000
|
List<Integer> remainSlotList = new ArrayList<>(slotRemainMap.keySet());
|
slotList.removeAll(remainSlotList);
|
if (CollectionUtils.isNotEmpty(slotList)) {
|
bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth)
|
.in(BigStorageCage::getSlot, slotList));
|
}
|
}
|
|
public Boolean computeIsRun(int line, String glassId) {
|
//获取卧转立剩余宽度
|
BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line);
|
if (sitToUpRemainWidth.getGlassCount() == 0) {
|
return Boolean.FALSE;
|
}
|
List<Integer> lineList = bigStorageCageFeedTaskService.querySitToUpGlass();
|
if (CollectionUtils.isNotEmpty(lineList)) {
|
Integer lineFirst = lineList.get(0);
|
if (line == lineFirst) {
|
return Boolean.TRUE;
|
} else {
|
return Boolean.FALSE;
|
}
|
} else {
|
return Boolean.FALSE;
|
}
|
|
//获取玻璃信息
|
// GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId));
|
// return sitToUpRemainWidth.getWidth() < Math.max(glassInfo.getWidth(), glassInfo.getHeight());
|
}
|
|
public String queryAndChangeGlass(String glassId) {
|
GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId));
|
Assert.isFalse(null == glassInfo, "玻璃信息不存在"); //按照玻璃尺寸
|
LambdaQueryWrapper<GlassInfo> queryWrapper = new LambdaQueryWrapper<GlassInfo>()
|
.eq(GlassInfo::getWidth, glassInfo.getWidth())
|
.eq(GlassInfo::getHeight, glassInfo.getHeight())
|
.eq(GlassInfo::getThickness, glassInfo.getThickness())
|
.eq(GlassInfo::getFilmsid, glassInfo.getFilmsid())
|
.eq(GlassInfo::getFlowCardId, glassInfo.getFlowCardId())
|
.eq(GlassInfo::getTotalLayer, glassInfo.getTotalLayer())
|
.eq(GlassInfo::getLayer, glassInfo.getLayer())
|
.eq(GlassInfo::getEngineerId, glassInfo.getEngineerId())
|
.eq(GlassInfo::getMarkIcon, glassInfo.getMarkIcon())
|
.notInSql(GlassInfo::getGlassId, "select distinct glass_id from big_storage_cage_details " +
|
"where engineer_id = '" + glassInfo.getEngineerId() + "' and width = " + glassInfo.getWidth() + " and height = " + glassInfo.getHeight())
|
.orderByAsc(GlassInfo::getTemperingLayoutId)
|
.orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)
|
.last("Limit 1");
|
GlassInfo swapGlassInfo = glassInfoService.getOne(queryWrapper);
|
if (swapGlassInfo != null && !glassInfo.getGlassId().equals(swapGlassInfo.getGlassId())) {
|
String swapGlassId = swapGlassInfo.getGlassId();
|
log.info("将玻璃{}和玻璃{}，信息互换,进玻璃 {}", glassInfo, swapGlassInfo, swapGlassInfo);
|
swapGlassInfo.setGlassId(glassId);
|
glassInfo.setGlassId(swapGlassId);
|
glassInfoService.updateById(swapGlassInfo);
|
glassInfoService.updateById(glassInfo);
|
return swapGlassId;
|
}
|
return "";
|
}
|
|
}
|
