package com.mes.plcTaskThread;
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import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
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import com.mes.md.entity.LineConfiguration;
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import com.mes.md.entity.Machine;
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import com.mes.md.entity.PrimitiveTask;
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import com.mes.md.entity.Tasking;
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import com.mes.md.mapper.MachineMapper;
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import com.mes.md.mapper.TaskingMapper;
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import com.mes.md.service.LineConfigurationService;
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import com.mes.md.service.PrimitiveTaskService;
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import com.mes.md.service.TaskingService;
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import com.mes.service.ModbusTcp;
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import com.mes.service.PlcAgreement;
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import com.mes.service.PlcParameter;
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import com.mes.utils.HexUtil;
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import lombok.extern.slf4j.Slf4j;
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import java.io.InputStream;
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import java.io.OutputStream;
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import java.net.Socket;
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import java.text.SimpleDateFormat;
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import java.util.*;
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@Slf4j
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public class MachineEdging extends Thread{
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TaskingMapper taskingMapper;
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MachineMapper machineMapper;
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TaskingService taskingService;
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PrimitiveTaskService primitiveTaskService;
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LineConfigurationService lineConfigurationService;
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public static int thinness = 40;
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public static int edgSpeed = 40;
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//public static Long machineId = 6L;
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public List<Map> sendRecords = new ArrayList<>();
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public Machine thisMachine;
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public MachineEdging(Machine machine,TaskingMapper taskingMapper, MachineMapper machineMapper, TaskingService taskingService, PrimitiveTaskService primitiveTaskService, LineConfigurationService lineConfigurationService){
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this.thisMachine = machine;
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this.taskingMapper = taskingMapper;
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this.machineMapper = machineMapper;
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this.taskingService = taskingService;
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this.primitiveTaskService = primitiveTaskService;
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this.lineConfigurationService = lineConfigurationService;
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}
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public void plcStart() {
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Machine machine=machineMapper.selectById(thisMachine.getId());
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ModbusTcp modbusTcp1 =new ModbusTcp(machine.getIp(),machine.getPort(),machine.getFileName());
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try {
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modbusTcp1.connect();
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PlcAgreement plcAgreement=modbusTcp1.getPlcAgreement("PlcEdging");
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if(!modbusTcp1.read(plcAgreement)){
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log.info("通讯读取新数据失败");
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modbusTcp1.close();
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return;
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}
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PlcParameter inputOrOut2 =plcAgreement.getPlcParameter("inputOrOut2");
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edgSpeed=inputOrOut2.getValueInt();
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PlcParameter plcRequest =plcAgreement.getPlcParameter("plcRequest");//请求字
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PlcParameter mesSend =plcAgreement.getPlcParameter("mesSend");//发送字
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PlcParameter plcReport =plcAgreement.getPlcParameter("plcReport");//汇报字
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PlcParameter plcReportID =plcAgreement.getPlcParameter("plcReportID");//汇报ID
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PlcParameter plcReport2 =plcAgreement.getPlcParameter("plcReport2");//手动汇报字
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PlcParameter plcReportID2 =plcAgreement.getPlcParameter("plcReportID2");//手动汇报ID
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PlcParameter mesConfirm =plcAgreement.getPlcParameter("mesConfirm");//确认字
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PlcParameter mesConfirmID =plcAgreement.getPlcParameter("mesConfirmID");//确认ID
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PlcParameter mesConfirm2 =plcAgreement.getPlcParameter("mesConfirm2");//手动确认字
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PlcParameter mesConfirmID2 =plcAgreement.getPlcParameter("mesConfirmID2");//手动确认ID
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PlcParameter alarmStatus =plcAgreement.getPlcParameter("alarmStatus");//报警字
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PlcParameter machineStatusWord =plcAgreement.getPlcParameter("machineStatusWord");//设备状态字
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// if (alarmStatus.getValueInt()>0&&!"报警".equals(machine.getStatePowerOn())){
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// machine.setStatePowerOn("报警");
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// }else if(alarmStatus.getValueInt()==0&&!"报警解除".equals(machine.getStatePowerOn())){
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// machine.setStatePowerOn("报警解除");
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// }
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// if (machineStatusWord.getValueInt()!=2&&!"非联机".equals(machine.getStatePowerOn())){
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// machine.setStatePowerOn("非联机");
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// }else if(machineStatusWord.getValueInt()==2&&!"联机".equals(machine.getStatePowerOn())){
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// machine.setStatePowerOn("联机");
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// }
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if (machine.getIsLog()>0){
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modbusTcp1.consoleLogInfo(plcAgreement);
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}
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if (0==plcRequest.getValueInt()&&1==mesSend.getValueInt()) {
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log.info("1.发送字置零");
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//发送字置0
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String send= HexUtil.intTo2ByteHex(0);
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesSend.getAddressStart()/2));
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log.info("发送字 清空成功；内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesSend.getAddressStart()));
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errorMachine(machine,"");
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modbusTcp1.close();
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return;
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}
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if (0==plcReport.getValueInt()&&0!=mesConfirm.getValueInt()) {
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log.info("2.确认字置零");
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//发送字置0
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String send=HexUtil.intTo2ByteHex(0);
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesConfirm.getAddressStart()/2));
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log.info("任务完成 清空成功；内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesConfirm.getAddressStart()));
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modbusTcp1.close();
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return;
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}
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if (0==plcReport2.getValueInt()&&0!=mesConfirm2.getValueInt()) {
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log.info("2.确认字置零");
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//发送字置0
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String send=HexUtil.intTo2ByteHex(0);
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()/2));
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log.info("任务完成 清空成功；内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()));
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modbusTcp1.close();
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return;
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}
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if((1==plcReport.getValueInt()&&0==mesConfirm.getValueInt())){
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int finishCount=taskingService.finishMachineTask(machine);
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log.info("3、任务完成");
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if(finishCount>0) {//有任务
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String send = HexUtil.intTo2ByteHex(1);
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modbusTcp1.writeString(send, HexUtil.intTo2ByteHex(mesConfirm.getAddressStart() / 2));
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log.info("任务完成 成功 内容：{},发送起始地址:{}", send, HexUtil.intTo2ByteHex(mesConfirm.getAddressStart()));
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modbusTcp1.close();
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return;
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}
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String send = HexUtil.intTo2ByteHex(1);
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modbusTcp1.writeString(send, HexUtil.intTo2ByteHex(mesConfirm.getAddressStart() / 2));
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log.info("任务完成 异常成功 内容：{},发送起始地址:{}", send, HexUtil.intTo2ByteHex(mesConfirm.getAddressStart()));
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modbusTcp1.close();
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return;
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}
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if(4==plcReport2.getValueInt()&&0==mesConfirm2.getValueInt()){
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int finishCount=taskingService.glassDownLineOne(machine);
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if(finishCount>0){//有任务
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log.info("4、人工拿走");
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String send=HexUtil.intTo2ByteHex(4);
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()/2));
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log.info("人工拿走发送报文内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()));
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modbusTcp1.close();
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return;
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}
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String send=HexUtil.intTo2ByteHex(4);
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()/2));
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log.info("人工拿走异常 发送报文内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()));
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modbusTcp1.close();
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return;
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}
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if(2==plcReport2.getValueInt()&&0==mesConfirm2.getValueInt()){
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int finishCount=taskingService.loseMachineTask(machine);
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if(finishCount>0){//有任务
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log.info("2、重发");
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String send=HexUtil.intTo2ByteHex(2);
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()/2));
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log.info("重发发送报文内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()));
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modbusTcp1.close();
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return;
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}else{
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log.info("2、异常重发");
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String send=HexUtil.intTo2ByteHex(2);
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()/2));
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log.info("异常重发发送报文内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()));
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modbusTcp1.close();
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return;
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}
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}
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if(3==plcReport2.getValueInt()&&0==mesConfirm2.getValueInt()){
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int finishCount=taskingService.finishMachineTask(machine);
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if(finishCount>0){//有任务
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log.info("3、设备上人工点破损");
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String send=HexUtil.intTo2ByteHex(3);
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()/2));
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log.info("人工点破损发送报文内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()));
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modbusTcp1.close();
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return;
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}else{
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//是否自动清除破损
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log.info("3、无效破损 （没有找到此ID的玻璃）");
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String send=HexUtil.intTo2ByteHex(3);
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()/2));
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log.info("发送报文内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesConfirm2.getAddressStart()));
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modbusTcp1.close();
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return;
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}
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}
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List<Tasking> taskingCount=taskingService.findMachineWorkStateTask(machine,"正在工作");
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if(((1==plcRequest.getValueInt()&&0==mesSend.getValueInt())
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&&"开工".equals(machine.getState())
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&&taskingCount.size()<machine.getMaxTaskCount())){
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//Machine loadMachine=machineMapper.selectById(2L);
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LineConfiguration lineConfigurationBefore=lineConfigurationService.machineLineConfigurationBefore(machine);
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Machine loadMachine=machineMapper.selectById(lineConfigurationBefore.getMachineId());
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Tasking tasking;
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String scan_id="";
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if(loadMachine.getMode()==1){
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//标准模式 找已领取未完成的第一条任务
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//LineConfiguration lineConfiguration=lineConfigurationService.machineLineConfiguration(machine);
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List<PrimitiveTask> findPrimitiveTasking=primitiveTaskService.findPrimitiveTasking(machine,lineConfigurationBefore.getLineId());
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//添加数据:
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for(PrimitiveTask primitiveTask:findPrimitiveTasking){
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List<Tasking> taskingTopList=taskingMapper.selectList(new QueryWrapper<Tasking>().lambda()
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.eq(Tasking::getScanId,primitiveTask.getScanId())
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);
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//任务数>已上数量
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if(taskingTopList.size()<primitiveTask.getTaskQuantity()){
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LineConfiguration lineConfiguration=lineConfigurationService.machineLineConfiguration(machine);
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Tasking taskingAdd=primitiveTaskService.convertListTasking(primitiveTask,lineConfiguration.getId());
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Integer taskSequence=1;
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if (machine.getTodayCount()>0&&machine.getTodayCount()<5000){
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taskSequence=machine.getTodayCount()+1;
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}else{
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taskSequence=1;
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}
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machine.setTodayCount(taskSequence);
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taskingAdd.setTaskSequence(taskSequence);
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machineMapper.updateById(machine);
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taskingMapper.insert(taskingAdd);
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}
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break;
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}
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tasking=taskingService.startMachineTask(machine);
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}else{
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//定制模式
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LineConfiguration lineConfigurationAfter=lineConfigurationService.machineLineConfigurationBefore(machine);
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Machine scanMachine=machineMapper.selectById(lineConfigurationAfter.getMachineId());
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String PlcRequestID_=clientTCPSocket(scanMachine);
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//String PlcRequestID_=",,46408889";
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if (PlcRequestID_==null||PlcRequestID_.lastIndexOf(",")<0){
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modbusTcp1.close();
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errorMachine(machine,("扫不到码:"+PlcRequestID_));
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return;
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}
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scan_id= PlcRequestID_.substring(PlcRequestID_.lastIndexOf(",")+1);
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tasking=taskingService.startMachineTask(machine,scan_id);
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}
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if(tasking!=null){
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log.info("4、发送任务 任务数据：{}, 设备状态:{}, ",machine,tasking);
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String send=
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HexUtil.intTo2ByteHex(1)+
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HexUtil.intTo2ByteHex(tasking.getTaskSequence().intValue())+
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HexUtil.intTo2ByteHex(((Double)(tasking.getLength()*10)).intValue())+
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HexUtil.intTo2ByteHex(((Double)(tasking.getWidth()*10)).intValue())+
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HexUtil.intTo2ByteHex(((Double)(tasking.getThickness()*10)).intValue());
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modbusTcp1.writeString(send,HexUtil.intTo2ByteHex(mesSend.getAddressStart()/2));
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log.info("发送任务发送报文内容：{},发送起始地址:{}",send,HexUtil.intTo2ByteHex(mesSend.getAddressStart()));
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modbusTcp1.close();
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errorMachine(machine,"");
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SimpleDateFormat df = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss");
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String sendRecord=df.format(new Date())+" "+
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tasking.getGlassId()+"-"+
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tasking.getTaskSequence()+"-"+
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tasking.getWidth()+"-"+
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tasking.getLength()+"-"+
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tasking.getThickness();
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if (sendRecords.size()>7){
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sendRecords.remove(0);
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}
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Map sendContentMap=new HashMap();
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sendContentMap.put("sendContent",sendRecord);
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sendRecords.add(sendContentMap);
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return;
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}else if(!scan_id.isEmpty()){
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taskingService.scanMachineAdd(machine,scan_id);
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modbusTcp1.close();
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return;
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}
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}else if(0==plcRequest.getValueInt()){
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errorMachine(machine,"");
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}
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//}
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} catch (Exception e) {
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log.info("交互逻辑错误");
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}
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modbusTcp1.close();
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//log.info("无可执行的条件");
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}
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public void errorMachine(Machine machine,String error) {
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if (!error.equals(machine.getRemark())){
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machine.setRemark(error);
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machineMapper.updateById(machine);
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}
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}
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public String clientTCPSocket(Machine machine) {
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try {
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//Machine machine=machineMapper.selectById(4L);
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Socket clientSocket = new Socket(machine.getIp(), machine.getPort());
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try {
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clientSocket.setSoTimeout(1000);
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// 创建输入流和输出流
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InputStream inputStream = clientSocket.getInputStream();
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OutputStream outputStream = clientSocket.getOutputStream();
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// 发送启动命令
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String message = "start";
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outputStream.write(message.getBytes());
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// 读取服务器响应的数据
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byte[] buffer = new byte[1024];
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int bytesRead = inputStream.read(buffer);
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String receivedMessage = new String(buffer, 0, bytesRead);
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System.out.println("收到扫码枪返回内容：" + receivedMessage);
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// 关闭连接
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String message2 = "stop";
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outputStream.write(message2.getBytes());
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clientSocket.close();
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return receivedMessage;
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} catch (Exception e) {
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e.printStackTrace();
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}
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clientSocket.close();
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} catch (Exception e) {
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e.printStackTrace();
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}
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return "";
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}
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@Override
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public void run() {
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while (this != null) {
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try {
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Thread.sleep(1000);
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plcStart();
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} catch (InterruptedException e) {
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e.printStackTrace();
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}
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}
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}
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}
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