package com.mes.job;
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import cn.hutool.core.lang.Assert;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
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import com.baomidou.mybatisplus.core.toolkit.CollectionUtils;
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import com.github.yulichang.toolkit.JoinWrappers;
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import com.github.yulichang.wrapper.MPJLambdaWrapper;
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import com.mes.base.entity.BigStorageCageBaseInfo;
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import com.mes.bigstorage.entity.BigStorageCage;
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import com.mes.bigstorage.entity.BigStorageCageDetails;
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import com.mes.bigstorage.entity.BigStorageDTO;
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import com.mes.bigstorage.entity.dto.SlotSequenceDTO;
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import com.mes.bigstorage.entity.dto.TemperingLayoutDTO;
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import com.mes.bigstorage.service.BigStorageCageDetailsService;
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import com.mes.bigstorage.service.BigStorageCageService;
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import com.mes.bigstoragetask.entity.BigStorageCageFeedTask;
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import com.mes.bigstoragetask.entity.BigStorageCageOutTask;
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import com.mes.bigstoragetask.service.BigStorageCageFeedTaskService;
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import com.mes.bigstoragetask.service.BigStorageCageOutTaskService;
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import com.mes.common.S7object;
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import com.mes.common.config.Const;
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import com.mes.device.PlcParameterObject;
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import com.mes.edgglasstask.entity.EdgGlassTaskInfo;
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import com.mes.edgglasstask.service.EdgGlassTaskInfoService;
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import com.mes.glassinfo.entity.GlassInfo;
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import com.mes.glassinfo.service.GlassInfoService;
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import com.mes.temperingglass.entity.TemperingGlassInfo;
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import com.mes.temperingglass.service.TemperingGlassInfoService;
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import com.mes.tools.S7control;
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import lombok.extern.slf4j.Slf4j;
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import org.apache.commons.lang.StringUtils;
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import org.springframework.beans.BeanUtils;
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import org.springframework.beans.factory.annotation.Value;
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import org.springframework.scheduling.annotation.Scheduled;
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import org.springframework.stereotype.Component;
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import javax.annotation.Resource;
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import java.util.*;
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import java.util.stream.Collectors;
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/**
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* @author SNG-015
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*/
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@Component
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@Slf4j
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public class PlcStorageCageTask {
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@Resource
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private BigStorageCageService bigStorageCageService;
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@Resource
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private BigStorageCageDetailsService bigStorageCageDetailsService;
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@Resource
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private GlassInfoService glassInfoService;
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@Resource
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private BigStorageCageFeedTaskService bigStorageCageFeedTaskService;
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@Resource
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private BigStorageCageOutTaskService bigStorageCageOutTaskService;
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@Resource
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private EdgGlassTaskInfoService edgGlassTaskInfoService;
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@Resource
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private TemperingGlassInfoService temperingGlassInfoService;
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private static final String REQUEST_WORD = "1";
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@Value("${mes.sequence.order}")
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private boolean sequenceOrder;
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@Value("${mes.carWidth}")
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private Integer carWidth;
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@Value("${mes.slotWidth}")
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private Integer slotWidth;
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@Value("${mes.carMaxSize}")
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private Integer carMaxSize;
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@Value("${mes.galssGap}")
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private Integer galssGap;
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@Scheduled(fixedDelay = 5000)
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public void plcToHomeEdgScan() {
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PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
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String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue();
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String d02Id = plcParameterObject.getPlcParameter("D02ID1").getValue();
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String d03State = plcParameterObject.getPlcParameter("D03State").getValue();
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String d05State = plcParameterObject.getPlcParameter("D05State").getValue();
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String mesD03Address = plcParameterObject.getPlcParameter("MESToD03").getAddress();
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String mesD05Address = plcParameterObject.getPlcParameter("MESToD05").getAddress();
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log.info("1、获取d01Id扫描ID为：{};获取d02Id扫描ID为：{};", d01Id, d02Id);
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if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d02Id)) {
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log.info("两条线未收到进片任务，结束本次扫描进卧转立任务");
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return;
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}
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if (REQUEST_WORD.equals(d03State) && REQUEST_WORD.equals(d05State)) {
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log.info("两条线卧转立均在执行任务，结束本次扫描进卧转立任务");
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return;
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}
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Boolean flag01 = Boolean.FALSE;
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Boolean flag04 = Boolean.FALSE;
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//按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃
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if (StringUtils.isBlank(d01Id) && !REQUEST_WORD.equals(d03State)) {
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flag01 = judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD03Address);
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}
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if (StringUtils.isBlank(d02Id) && !REQUEST_WORD.equals(d05State)) {
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flag04 = judgeGlassTypeStatus(d02Id, Const.A10_OUT_TARGET_POSITION, mesD05Address);
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}
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if (flag01 && flag04) {
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//比较最早一片任务的版图id及版序 求出卧转立的线路
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Integer startLine = getStartLine();
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//计算目标格子，发送启动任务
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computeTargetByLine(startLine);
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} else if (flag01 || flag04) {
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Integer startLine = flag01.equals(Boolean.TRUE) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;
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//计算目标格子，发送启动任务
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computeTargetByLine(startLine);
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} else {
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log.info("两条线未收到进片任务，结束本次扫描进卧转立任务");
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}
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}
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@Scheduled(fixedDelay = 5000)
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public void plcToHomeEdgFreeCarTask() {
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PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
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String e01Status = plcParameterObject.getPlcParameter("E01State").getValue();
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if (REQUEST_WORD.equals(e01Status)) {
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log.info("进片大车非空闲");
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return;
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}
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String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue();
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String d02Id = plcParameterObject.getPlcParameter("D02ID1").getValue();
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log.info("1、获取d01Id扫描ID为：{};获取d02Id扫描ID为：{};", d01Id, d02Id);
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;
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//两条线都有进卧转立任务，直接结束
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if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d02Id)) {
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log.info("两条线都存在进片任务，结束任务");
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return;
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}
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//获取两条线卧转立是否有玻璃，且任务状态都为2
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List<Integer> lineList = bigStorageCageFeedTaskService.querySitToUpGlass();
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if (CollectionUtils.isEmpty(lineList)) {
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log.info("两条线卧转立为空或者有进片任务未完成，结束任务");
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return;
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}
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Integer lineFirst = lineList.get(0);
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String lineGlassId = lineFirst.equals(Const.A09_OUT_TARGET_POSITION) ? d01Id : d02Id;
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//仅有一条先符合启动启动条件
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if (lineList.size() == 1) {
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//如果进片请求但玻璃为空，计算任务表进片格子 发送进片任务
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if (StringUtils.isEmpty(lineGlassId)) {
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computeTargetByLine(lineFirst);
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}
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return;
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}
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//两条先均可执行进片任务，判断两条线是否进片请求是否都为空
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if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d02Id)) {
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//比较最早一片任务的版图id及版序 求出卧转立的线路
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Integer line = getStartLine();
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//计算任务表进片格子 发送进片任务
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computeTargetByLine(line);
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return;
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}
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//一条线为空，一条线有进片请求有玻璃
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int outLine = StringUtils.isBlank(d01Id) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;
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//获取进片请求玻璃为空的，计算任务表进片格子 发送进片任务
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computeTargetByLine(outLine);
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}
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@Scheduled(fixedDelay = 5000)
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public void plcToHomeEdgOutTask() {
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List<BigStorageCageOutTask> outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW));
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Assert.isTrue(CollectionUtils.isEmpty(outingList), "有正在执行出片的任务，结束当前出片线程");
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//是否有正在钢化的玻璃
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List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper<TemperingGlassInfo>()
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.selectAll(TemperingGlassInfo.class)
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.leftJoin(BigStorageCageOutTask.class, BigStorageCageOutTask::getGlassId, TemperingGlassInfo::getGlassId)
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.eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW)
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.isNull(BigStorageCageOutTask::getGlassId)
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.orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence));
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if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) {
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log.info("有正在出片的钢化任务");
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computeOutGlassInfo(temperingGlassInfoList);
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return;
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}
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//是否有人工下片任务 有直接出
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List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
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.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth));
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if (CollectionUtils.isNotEmpty(artificialList)) {
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computeOutGlassInfo(temperingGlassInfoList);
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return;
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}
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//钢化优先：获取理片笼 玻璃小片 破损表 数量 判断笼内版图是否到齐
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TemperingLayoutDTO temperingLayoutDTO = bigStorageCageDetailsService.temperingIsAll();
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if (null != temperingLayoutDTO) {
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//玻璃到齐
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//到齐，将玻璃小片数据存入钢化小片表，逻辑生成出片任务 结束
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List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class)
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.selectAll(GlassInfo.class)
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.select("-1 as state")
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.selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot)
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.innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId)
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.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)
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.eq(GlassInfo::getTemperingLayoutId, temperingLayoutDTO.getTemperingLayoutId())
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.eq(GlassInfo::getEngineerId, temperingLayoutDTO.getEngineerId()));
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temperingGlassInfoService.saveBatch(temperingGlassInfos);
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computeOutGlassInfo(temperingGlassInfoList);
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return;
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}
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//未到齐 执行内部调度任务
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TemperingLayoutDTO temperingOccupySlot = bigStorageCageDetailsService.queryTemperingOccupySlot();
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if (null != temperingOccupySlot) {
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List<SlotSequenceDTO> slotSequenceList = bigStorageCageDetailsService.queryGlassMaxAndMin(temperingOccupySlot.getEngineerId(), temperingOccupySlot.getTemperingLayoutId());
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for (int i = 0; i < slotSequenceList.size() - 1; i++) {
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SlotSequenceDTO first = slotSequenceList.get(i);
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SlotSequenceDTO second = slotSequenceList.get(i + 1);
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int slotWidth = carWidth - first.getRemainWidth() - galssGap;
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if (first.getMinSequence() == second.getMaxSequence() + 1
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&& second.getRemainWidth() > slotWidth) {
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List<BigStorageCageDetails> list = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
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.eq(BigStorageCageDetails::getSlot, first.getSlot()).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN));
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List<BigStorageCageOutTask> outTasks = list.stream().map(e -> new BigStorageCageOutTask(e.getGlassId(), first.getSlot(), second.getSlot(),
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slotWidth, 0, 0, 1)).collect(Collectors.toList());
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bigStorageCageOutTaskService.saveBatch(outTasks);
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return;
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}
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}
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}
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}
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/**
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* 按照玻璃id判断玻璃状态及卧转立是否可直接启动
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*/
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public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) {
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//1、获取任务表中相邻玻璃
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List<EdgGlassTaskInfo> edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>()
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.eq(EdgGlassTaskInfo::getLine, line)
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.apply("time >= (select time from edg_glass_task_info where glass_id = '" + glassId + "')")
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.orderByAsc(EdgGlassTaskInfo::getTime));
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Assert.isFalse(CollectionUtils.isEmpty(edgGlassTaskInfoList), "识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败");
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//2、获取卧转立剩余宽度
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BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line);
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Integer remainWidth;
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Integer glassCount;
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if (0 == sitToUpRemainWidth.getGlassCount()) {
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remainWidth = carWidth;
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glassCount = 0;
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} else {
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remainWidth = sitToUpRemainWidth.getWidth();
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glassCount = sitToUpRemainWidth.getGlassCount();
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}
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//2、获取卧转立
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Integer widthFirst = edgGlassTaskInfoList.get(0).getWidth();
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if (edgGlassTaskInfoList.size() == 1) {
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if (remainWidth >= widthFirst) {
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if (glassCount <= 5) {
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addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst);
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return Boolean.FALSE;
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} else {
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addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst);
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return Boolean.TRUE;
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}
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}
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} else {
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Integer widthSecond = edgGlassTaskInfoList.get(1).getWidth();
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if (remainWidth >= widthFirst) {
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if (remainWidth - widthFirst - galssGap >= widthSecond) {
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if (glassCount <= carMaxSize - 1) {
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addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst);
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return Boolean.FALSE;
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} else {
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addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst);
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return Boolean.TRUE;
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}
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} else {
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addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst);
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}
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}
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}
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//向plc发送进片确认
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S7object.getinstance().plccontrol.writeWord(mesAddress, (short) 1);
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//记录无法放下玻璃，后续判断启动
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return Boolean.TRUE;
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}
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/**
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* 添加任务信息
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*/
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private Boolean addFeedTask(String glassId, Integer line, Integer taskType, Integer width) {
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BigStorageCageFeedTask bigStorageCageFeedTask = new BigStorageCageFeedTask();
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bigStorageCageFeedTask.setGlassId(glassId);
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bigStorageCageFeedTask.setTaskState(Const.BIG_STORAGE_IN_NEW);
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bigStorageCageFeedTask.setLine(line);
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bigStorageCageFeedTask.setTaskType(taskType);
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bigStorageCageFeedTask.setWidth(width);
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bigStorageCageFeedTask.setCreateTime(new Date());
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return bigStorageCageFeedTaskService.save(bigStorageCageFeedTask);
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}
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/**
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* 获取需要启动的线路：两条线都可启动 获取第一片玻璃版图id最小 版序最大的线路
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*
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* @return 需要启动的线路
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*/
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public Integer getStartLine() {
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List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
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.inSql(BigStorageCageFeedTask::getId, "select min(id) from big_storage_cage_feed_task where task_state = 2 group by line"));
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Assert.isFalse(CollectionUtils.isEmpty(taskList), "卧转立两条线都没有玻璃进片任务");
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Map<String, Integer> taskMap = taskList.stream().collect(Collectors.toMap(BigStorageCageFeedTask::getGlassId,
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BigStorageCageFeedTask::getLine));
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GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>()
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.in(GlassInfo::getGlassId, taskMap.keySet())
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.orderByAsc(GlassInfo::getTemperingLayoutId)
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.orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)
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.last("limit 1"));
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return taskMap.get(glassInfo.getGlassId());
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}
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/**
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* 计算任务表进片线路的目标格子，并启动任务
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*/
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public boolean computeTargetByLine(Integer line) {
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//1、获取任务表中的所有玻璃（指定线路且已经进卧转立完成）
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List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
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.eq(BigStorageCageFeedTask::getLine, line)
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.in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP_ALL)
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.orderByAsc(BigStorageCageFeedTask::getId));
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//2、去笼子内查找是否可以继续存放的笼子
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List<String> glassIds = taskList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList());
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List<GlassInfo> glassInfos = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIds));
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return computeIsTemperingTargetByLine(glassInfos, taskList, Boolean.TRUE) && computeIsTemperingTargetByLine(glassInfos, taskList, Boolean.FALSE);
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}
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/**
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* 是否钢化玻璃进笼目标位置
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*
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* @param glassInfos 当条线卧转立所有玻璃
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* @param taskList 当条线卧转立所有任务
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* @param isTempering true 钢化 false 不钢化
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*/
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private boolean computeIsTemperingTargetByLine(List<GlassInfo> glassInfos, List<BigStorageCageFeedTask> taskList, Boolean isTempering) {
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//1、将玻璃信息集合转为glassid为key的map
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Map<String, GlassInfo> glassInfoMap = glassInfos.stream()
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.collect(Collectors.toMap(GlassInfo::getGlassId, p -> p));
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for (BigStorageCageFeedTask e : taskList) {
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GlassInfo info = glassInfoMap.get(e.getGlassId());
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if (info == null) {
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continue;
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}
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BigStorageCageDetails cageDetails = new BigStorageCageDetails();
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BeanUtils.copyProperties(info, cageDetails);
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//2、获取目标格子信息
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BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info);
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//3、更新大理片笼表剩余宽度
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bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth())
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.eq(BigStorageCage::getSlot, bigStorageDTO.getSlot()));
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//4、更新进片任务表，目标格子及状态（状态改为2 电气扫到自行处理） 遇到问题：无法批量更新，批量更新无法走指定从库
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e.setTargetSlot(bigStorageDTO.getSlot());
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e.setTaskType(Const.BIG_STORAGE_IN_RUN);
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bigStorageCageFeedTaskService.updateById(e);
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//5、将进片信息存入大理片笼详情表
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cageDetails.setSlot(bigStorageDTO.getSlot());
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cageDetails.setState(Const.GLASS_STATE_IN);
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bigStorageCageDetailsService.save(cageDetails);
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}
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//todo:按照进片信息向打车发送进车数据
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sendTaskListToPLC(taskList);
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return Boolean.TRUE;
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}
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private void sendTaskListToPLC(List<BigStorageCageFeedTask> taskList) {
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S7control s7control = S7object.getinstance().plccontrol;
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PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
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for (int i = 1; i <= taskList.size(); i++) {
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s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), Short.parseShort(taskList.get(i).getLine() + ""));
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s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport1" + i).getAddress(), Short.parseShort(taskList.get(i).getTargetSlot() + ""));
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}
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}
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private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list) {
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//任务数据 获取车子存放玻璃最大数量 玻璃间隔
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List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();
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//打车剩余尺寸
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Integer remainWidth = carWidth;
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for (T e : list) {
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if (bigStorageCageOutTaskList.size() > carMaxSize || e.getWidth() > remainWidth) {
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break;
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}
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remainWidth = remainWidth - e.getWidth().intValue() - galssGap;
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bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.A09_OUT_TARGET_POSITION,
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e.getWidth().intValue(), 0, 0, 1));
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}
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Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据，结束出片任务");
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log.info("获取出片任务数据{}条，执行保存", bigStorageCageOutTaskList.size());
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bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
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List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
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log.info("将出片玻璃{}玻璃状态改为已出片", glassIds);
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bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
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.set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
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.in(BigStorageCageDetails::getGlassId, glassIds));
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//更新笼子内格子的剩余尺寸
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updateSlotRemain(list, glassIds);
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return Boolean.TRUE;
|
}
|
|
/**
|
* 更新笼子内格子的剩余尺寸
|
*
|
* @param list
|
* @param taskGlassIds
|
* @param <T>
|
*/
|
public <T extends BigStorageCageBaseInfo> void updateSlotRemain(List<T> list, List<String> taskGlassIds) {
|
//获取需要出去（包括待出去的）的所有玻璃格子号
|
List<Integer> slotList = list.stream().map(T::getSlot).distinct().collect(Collectors.toList());
|
//获取待出去的玻璃信息（等下车出去的玻璃）
|
Map<Integer, Double> slotRemainMap = list.stream().filter(e -> !taskGlassIds.contains(e.getGlassId()))
|
.collect(Collectors.groupingBy(T::getSlot, Collectors.summingDouble(item -> item.getWidth() + galssGap)));
|
if (CollectionUtils.isNotEmpty(slotRemainMap)) {
|
//按照格子号更新剩余尺寸
|
slotRemainMap.forEach((e, v) -> {
|
bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth - v)
|
.eq(BigStorageCage::getSlot, e));
|
});
|
}
|
Set<Integer> remainSlotList = slotRemainMap.keySet();
|
slotList.removeAll(remainSlotList);
|
if (CollectionUtils.isNotEmpty(slotList)) {
|
bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth)
|
.in(BigStorageCage::getSlot, slotList));
|
}
|
|
|
}
|
}
|
