package com.mes.job.opccallback;
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import cn.hutool.core.collection.CollectionUtil;
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import cn.hutool.core.lang.Assert;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
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import com.kangaroohy.milo.runner.subscription.SubscriptionCallback;
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import com.mes.common.config.Const;
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import com.mes.edgstoragecage.entity.EdgStorageCage;
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import com.mes.edgstoragecage.entity.EdgStorageCageDetails;
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import com.mes.edgstoragecage.service.EdgStorageCageDetailsService;
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import com.mes.edgstoragecage.service.EdgStorageCageService;
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import com.mes.glassinfo.entity.GlassInfo;
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import com.mes.glassinfo.service.GlassInfoService;
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import com.mes.opctask.entity.EdgStorageDeviceTask;
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import com.mes.opctask.entity.EdgStorageDeviceTaskHistory;
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import com.mes.opctask.service.EdgStorageDeviceTaskHistoryService;
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import com.mes.opctask.service.EdgStorageDeviceTaskService;
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import lombok.extern.slf4j.Slf4j;
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import org.apache.commons.lang.StringUtils;
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import org.springframework.beans.BeanUtils;
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import org.springframework.beans.factory.annotation.Value;
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import org.springframework.stereotype.Service;
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import javax.annotation.Resource;
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import java.util.List;
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/**
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* @Author : zhoush
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* @Date: 2024/10/10 14:13
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* @Description:
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*/
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@Service
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@Slf4j
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public class CacheGlassStartCallback implements SubscriptionCallback {
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private static final String EDG_STORAGE_DEVICE_ONE_TASK = "edg_storage_device_one_task";
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private static final String EDG_STORAGE_DEVICE_TWO_TASK = "edg_storage_device_two_task";
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@Resource
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EdgStorageDeviceTaskService edgStorageDeviceTaskService;
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@Resource
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GlassInfoService glassInfoService;
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@Resource
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EdgStorageCageDetailsService edgStorageCageDetailsService;
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@Resource
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EdgStorageCageService edgStorageCageService;
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@Resource
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EdgStorageDeviceTaskHistoryService edgStorageDeviceTaskHistoryService;
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@Value("${mes.glassGap}")
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private int glassGap;
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@Value("${mes.threshold}")
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private int threshold;
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@Value("${mes.cellLength}")
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private int cellLength;
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@Override
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public void onSubscribe(String identifier, Object value) {
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String tableName = identifier.contains("edg_storage_device_one_task") ? EDG_STORAGE_DEVICE_ONE_TASK : EDG_STORAGE_DEVICE_TWO_TASK;
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EdgStorageDeviceTask task = edgStorageDeviceTaskService.queryTaskMessage(tableName);
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try {
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if (task == null) {
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log.info("任务表基础数据录入失败，请检查数据是否录入成功");
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return;
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}
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int request = task.getTaskState();
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log.info("开始执行任务，任务请信息为{}", task);
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if (request == 0) {
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log.info("未收到任务请求，结束本次任务");
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} else if (request == 1) {
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//进片任务
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intoTask(task, tableName);
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} else if (request == 2) {
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//出片任务
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outTask(task, tableName);
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} else if (request == 3) {
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//直通任务
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if (!outTask(task, tableName)) {
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intoTask(task, tableName);
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}
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} else if (request == 4) {
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log.info("将启动子改为0");
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task.setTaskRunning(Const.GLASS_CACHE_TYPE_EMPTY);
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edgStorageDeviceTaskService.updateTaskMessage(tableName, task);
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} else {
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finishTask(task, tableName);
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}
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} catch (Exception e) {
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log.info("执行任务过程中发生异常，任务字{}，{}", task.getTaskState(), e.getMessage());
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log.info("将启动子改为0");
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task.setTaskState(Const.GLASS_CACHE_TYPE_EMPTY);
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edgStorageDeviceTaskService.updateTaskMessage(tableName, task);
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}
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}
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private boolean intoTask(EdgStorageDeviceTask task, String tableName) {
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//获取玻璃的基本信息
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GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, task.getGlassIdIn()));
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if (null == glassInfo) {
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log.info("进片玻璃信息不存在，玻璃id:{}", task.getGlassIdIn());
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return Boolean.FALSE;
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}
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//获取当前进片玻璃id和进片格子 相同尺寸可以放下的格子
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EdgStorageCage edgStorageCage = edgStorageCageService.getEdgStorageCageBySize(1, glassInfo.getWidth(), glassInfo.getHeight(), task.getCurrentCell());
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if (edgStorageCage == null) {
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log.info("相同尺寸可以放下的格子未找到，格子id:{}", task.getCurrentCell());
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// SELECT * from edg_storage_cage where device_id = 1 and remain_width > 1000 order by abs(slot - 10)
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List<EdgStorageCage> storageCageList = edgStorageCageService.list(new LambdaQueryWrapper<EdgStorageCage>().eq(EdgStorageCage::getDeviceId, 1)
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.eq(EdgStorageCage::getEnableState, Const.SLOT_ON)
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.ge(EdgStorageCage::getRemainWidth, Math.max(glassInfo.getWidth(), glassInfo.getHeight())).last("order by abs(slot - " + task.getCurrentCell() + ")"));
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// //直通任务
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// if (flag && CollectionUtil.isNotEmpty(emptyList)) {
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// return emptyList.get(0);
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// }
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if (CollectionUtil.isEmpty(storageCageList) || storageCageList.size() == 1) {
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log.info("没有多余的空格子");
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return Boolean.FALSE;
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}
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edgStorageCage = storageCageList.get(0);
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}
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log.info("4、将玻璃信息插入卧式理片笼,当前玻璃信息:{}", glassInfo);
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EdgStorageCageDetails details = new EdgStorageCageDetails();
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BeanUtils.copyProperties(glassInfo, details);
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details.setState(Const.GLASS_STATE_IN);
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details.setSlot(edgStorageCage.getSlot());
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details.setDeviceId(edgStorageCage.getDeviceId());
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edgStorageCageDetailsService.save(details);
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//更新任务信息
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task.setStartCell(edgStorageCage.getSlot());
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task.setTaskRunning(Const.GLASS_CACHE_TYPE_IN);
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edgStorageDeviceTaskService.updateTaskMessage(tableName, task);
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saveHistoryTask(task);
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return Boolean.TRUE;
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}
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private boolean outTask(EdgStorageDeviceTask task, String tableName) {
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EdgStorageCageDetails edgStorageCageDetails = null;
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//笼内是版图相差是否超过阈值
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boolean flag = queryMaxMinDiff(threshold);
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if (flag) {
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EdgStorageCageDetails minEdgDetails = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper<EdgStorageCageDetails>()
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.inSql(EdgStorageCageDetails::getSlot, "select slot from edg_storage_cage where enable_state = " + Const.SLOT_ON)
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.eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN)
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.orderByAsc(EdgStorageCageDetails::getTemperingLayoutId)
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.orderBy(Boolean.TRUE, Boolean.TRUE, EdgStorageCageDetails::getTemperingFeedSequence)
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.last("limit 1"));
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// select * from edg_storage_cage_details where width = 551 and height = 1151 and id in (select min(id ) from edg_storage_cage_details where state = 100 group by slot )
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edgStorageCageDetails = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper<EdgStorageCageDetails>()
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.eq(EdgStorageCageDetails::getWidth, minEdgDetails.getWidth())
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.eq(EdgStorageCageDetails::getHeight, minEdgDetails.getHeight())
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.inSql(EdgStorageCageDetails::getId, "select min(id) from edg_storage_cage_details where state = 100 group by slot ")
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.last("order by abs(slot - " + task.getCurrentCell() + ") asc limit 1")
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);
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//给直通任务
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if (null == edgStorageCageDetails && StringUtils.isNotBlank(task.getGlassIdIn())) {
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GlassInfo glassInInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>()
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.eq(GlassInfo::getGlassId, task.getGlassIdIn())
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.eq(GlassInfo::getWidth, minEdgDetails.getWidth())
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.eq(GlassInfo::getHeight, minEdgDetails.getHeight()));
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if (null != glassInInfo) {
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edgStorageCageDetails = new EdgStorageCageDetails();
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BeanUtils.copyProperties(glassInInfo, edgStorageCageDetails);
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}
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}
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if (null == edgStorageCageDetails) {
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edgStorageCageDetails = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper<EdgStorageCageDetails>()
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.eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN)
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.eq(EdgStorageCageDetails::getSlot, minEdgDetails.getSlot())
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.orderByAsc(EdgStorageCageDetails::getId)
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.last("limit 1")
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);
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}
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}
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if (null == edgStorageCageDetails) {
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// 获取上次任务
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// 获取历史表中上次任务最后一片尺寸
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EdgStorageDeviceTaskHistory edgeData = edgStorageDeviceTaskHistoryService.getOne(new LambdaQueryWrapper<EdgStorageDeviceTaskHistory>()
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.eq(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_SUCCESS)
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.in(EdgStorageDeviceTaskHistory::getTaskType, Const.GLASS_CACHE_TYPE_OUT, Const.GLASS_CACHE_TYPE_THROUGH)
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.orderByDesc(EdgStorageDeviceTaskHistory::getId).last("limit 1"));
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if (null != edgeData) {
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GlassInfo glassOutInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, edgeData.getGlassIdOut()));
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//笼内的玻璃的尺寸是否和上一次任务一致
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edgStorageCageDetails = edgStorageCageDetailsService.queryEdgStorageDetailsBySize(glassOutInfo.getWidth(), glassOutInfo.getHeight());
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if (null == edgStorageCageDetails && StringUtils.isNotBlank(task.getGlassIdIn())) {
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GlassInfo glassInInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>()
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.eq(GlassInfo::getGlassId, task.getGlassIdIn())
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.eq(GlassInfo::getWidth, glassOutInfo.getWidth())
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.eq(GlassInfo::getHeight, glassOutInfo.getHeight()));
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if (null != glassInInfo) {
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edgStorageCageDetails = new EdgStorageCageDetails();
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BeanUtils.copyProperties(glassInInfo, edgStorageCageDetails);
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}
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}
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}
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}
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if (null == edgStorageCageDetails) {
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edgStorageCageDetails = edgStorageCageDetailsService.queryEdgStorageDetailsBySize(0, 0);
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}
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if (edgStorageCageDetails == null && StringUtils.isNotBlank(task.getGlassIdIn())) {
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//和上次任务不存在相同尺寸
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GlassInfo glassInInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, task.getGlassIdIn()));
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edgStorageCageDetails = new EdgStorageCageDetails();
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BeanUtils.copyProperties(glassInInfo, edgStorageCageDetails);
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}
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if (edgStorageCageDetails == null) {
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//和上次任务不存在相同尺寸
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log.info("笼内没有玻璃了");
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return Boolean.FALSE;
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}
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int taskType = Const.GLASS_CACHE_TYPE_OUT;
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String glassId = edgStorageCageDetails.getGlassId();
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if (glassId.equals(task.getGlassIdIn())) {
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log.info("5、直通任务,将玻璃信息插入卧式理片笼,当前玻璃信息:{}", edgStorageCageDetails);
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//玻璃信息替换
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String glassIdChange = queryAndChangeGlass(glassId);
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if (StringUtils.isNotBlank(glassIdChange)) {
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edgStorageCageDetails = new EdgStorageCageDetails();
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GlassInfo one = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId));
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BeanUtils.copyProperties(one, edgStorageCageDetails);
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}
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EdgStorageCage storageCage = edgStorageCageService.getOne(new LambdaQueryWrapper<EdgStorageCage>().eq(EdgStorageCage::getDeviceId, 1)
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.eq(EdgStorageCage::getEnableState, Const.SLOT_ON)
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.ge(EdgStorageCage::getRemainWidth, cellLength).last("order by abs(slot - " + task.getCurrentCell() + ")")
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.last("limit 1"));
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Assert.isTrue(null != storageCage, "格子已满,无法执行直通任务");
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log.info("3、查询卧式理片笼里面的空格:{}", storageCage);
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edgStorageCageDetails.setSlot(storageCage.getSlot());
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edgStorageCageDetails.setState(Const.GLASS_STATE_OUT);
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edgStorageCageDetailsService.save(edgStorageCageDetails);
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taskType = Const.GLASS_CACHE_TYPE_THROUGH;
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} else {
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log.info("5、非直通任务,将玻璃信息插入卧式理片笼,当前玻璃信息:{}", edgStorageCageDetails);
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if (!edgStorageCageDetails.getSlot().equals(task.getCurrentCell())) {
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EdgStorageCageDetails currentGlass = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper<EdgStorageCageDetails>()
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.eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN)
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.eq(EdgStorageCageDetails::getSlot, task.getCurrentCell()).eq(EdgStorageCageDetails::getWidth, edgStorageCageDetails.getWidth())
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.eq(EdgStorageCageDetails::getHeight, edgStorageCageDetails.getHeight()).eq(EdgStorageCageDetails::getThickness, edgStorageCageDetails.getThickness())
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);
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if (null != currentGlass) {
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edgStorageCageDetails = currentGlass;
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}
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}
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//玻璃信息替换
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String glassIdChange = queryAndChangeGlass(edgStorageCageDetails.getGlassId());
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//处理在卧理内的玻璃信息：笼内的数据处理
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queryEdgAndChangeGlass(edgStorageCageDetails.getGlassId(), glassIdChange);
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LambdaUpdateWrapper<EdgStorageCageDetails> wrapper = new LambdaUpdateWrapper<>();
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wrapper.eq(EdgStorageCageDetails::getGlassId, edgStorageCageDetails.getGlassId()).set(EdgStorageCageDetails::getState, Const.GLASS_STATE_OUT);
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edgStorageCageDetailsService.update(wrapper);
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log.info("5、更新出片玻璃的状态为{}", Const.GLASS_STATE_OUT);
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}
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//玻璃信息替换
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// String glassIdChange = queryAndChangeGlass(edgStorageCageDetails.getGlassId());
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//处理在卧理内的玻璃信息：笼内的数据处理
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// queryEdgAndChangeGlass(edgStorageCageDetails.getGlassId(), glassIdChange);
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//生成出片任务
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task.setGlassIdOut(edgStorageCageDetails.getGlassId());
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task.setStartCell(edgStorageCageDetails.getSlot());
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task.setTaskRunning(taskType);
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task.setWidth((int) edgStorageCageDetails.getWidth() * 10);
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task.setHeight((int) edgStorageCageDetails.getHeight() * 10);
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task.setThickness((int) edgStorageCageDetails.getThickness() * 10);
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task.setFilmRemove(0);
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edgStorageDeviceTaskService.updateTaskMessage(tableName, task);
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saveHistoryTask(task);
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//更新详情表任务出片中
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edgStorageCageDetailsService.update(new LambdaUpdateWrapper<EdgStorageCageDetails>()
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.set(EdgStorageCageDetails::getState, Const.GLASS_STATE_OUT)
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.eq(EdgStorageCageDetails::getGlassId, edgStorageCageDetails.getGlassId()));
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return Boolean.TRUE;
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}
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private boolean finishTask(EdgStorageDeviceTask task, String tableName) {
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if (task.getTaskState() <= 4) {
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log.info("有正在执行的任务，结束");
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return Boolean.FALSE;
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}
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Integer cell = task.getStartCell();
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Integer state = task.getTaskState();
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task.setTaskRunning(Const.GLASS_CACHE_TYPE_EMPTY);
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task.setTaskState(Const.GLASS_CACHE_TYPE_EMPTY);
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task.setGlassIdOut("");
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task.setStartCell(0);
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task.setWidth(0);
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task.setHeight(0);
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task.setThickness(0);
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task.setFilmRemove(0);
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edgStorageDeviceTaskService.updateTaskMessage(tableName, task);
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edgStorageDeviceTaskHistoryService.update(new LambdaUpdateWrapper<EdgStorageDeviceTaskHistory>()
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.eq(EdgStorageDeviceTaskHistory::getTaskState, Const.RAW_GLASS_TASK_NEW)
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.set(EdgStorageDeviceTaskHistory::getTaskState,
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Const.GLASS_CACHE_TYPE_FINISH.equals(state) ? Const.RAW_GLASS_TASK_SUCCESS : Const.RAW_GLASS_TASK_FAILURE)
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);
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updateCellRemainWidth(cell);
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return Boolean.TRUE;
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}
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/**
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* 查询玻璃并进行交换
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*
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* @param glassId
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* @return
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*/
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public String queryAndChangeGlass(String glassId) {
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GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId));
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// .inSql(GlassInfo::getEngineerId, "select engineer_id from engineering where state = 1"));
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Assert.isFalse(null == glassInfo, "玻璃信息不存在"); //按照玻璃尺寸
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LambdaQueryWrapper<GlassInfo> queryWrapper = new LambdaQueryWrapper<GlassInfo>()
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.eq(GlassInfo::getWidth, glassInfo.getWidth())
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.eq(GlassInfo::getHeight, glassInfo.getHeight())
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.eq(GlassInfo::getThickness, glassInfo.getThickness())
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.eq(GlassInfo::getFilmsid, glassInfo.getFilmsid())
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.eq(GlassInfo::getFlowCardId, glassInfo.getFlowCardId())
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.eq(GlassInfo::getTotalLayer, glassInfo.getTotalLayer())
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.eq(GlassInfo::getLayer, glassInfo.getLayer())
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.eq(GlassInfo::getEngineerId, glassInfo.getEngineerId())
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.notInSql(GlassInfo::getGlassId, "select distinct glass_id from edg_storage_cage_details " +
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"where engineer_id = '" + glassInfo.getEngineerId() + "' and width = " + glassInfo.getWidth() + " and height = " + glassInfo.getHeight()
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+ " and state != 100")
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.orderByAsc(GlassInfo::getTemperingLayoutId)
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.orderBy(Boolean.TRUE, Boolean.TRUE, GlassInfo::getTemperingFeedSequence)
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.last("Limit 1");
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GlassInfo swapGlassInfo = glassInfoService.getOne(queryWrapper);
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if (swapGlassInfo != null && !glassInfo.getGlassId().equals(swapGlassInfo.getGlassId())) {
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String swapGlassId = swapGlassInfo.getGlassId();
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log.info("将玻璃{}和玻璃{}，信息互换,进玻璃 {}", glassInfo, swapGlassInfo, swapGlassInfo);
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swapGlassInfo.setGlassId(glassId);
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glassInfo.setGlassId(swapGlassId);
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glassInfoService.updateById(swapGlassInfo);
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glassInfoService.updateById(glassInfo);
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return swapGlassId;
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}
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return "";
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}
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/**
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* 查询卧式理片玻璃并进行交换
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*
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* @param glassId
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* @return
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*/
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public void queryEdgAndChangeGlass(String glassId, String swapGlassId) {
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if (StringUtils.isBlank(swapGlassId)) {
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log.info("当前出笼玻璃不存在需要替换的玻璃");
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return;
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}
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//获取待出笼的玻璃
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EdgStorageCageDetails glassInfo = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper<EdgStorageCageDetails>()
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.eq(EdgStorageCageDetails::getGlassId, glassId).eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN));
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// 获取待出笼的玻璃需要替换的玻璃信息
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EdgStorageCageDetails swapGlassDetailInfo = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper<EdgStorageCageDetails>()
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.eq(EdgStorageCageDetails::getGlassId, swapGlassId).eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN));
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// 玻璃小片表中玻璃已经替换，更新卧理笼内现有的准备出笼的玻璃信息，
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if (null == swapGlassDetailInfo) {
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GlassInfo glassInfoBase = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>()
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.eq(GlassInfo::getGlassId, glassId));
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//需要替换的玻璃为存进卧理，仅需更新当前需要出笼的玻璃信息即可
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edgStorageCageDetailsService.update(new LambdaUpdateWrapper<EdgStorageCageDetails>()
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.eq(EdgStorageCageDetails::getGlassId, glassId)
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.set(EdgStorageCageDetails::getTemperingLayoutId, glassInfoBase.getTemperingLayoutId())
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.set(EdgStorageCageDetails::getTemperingFeedSequence, glassInfoBase.getTemperingFeedSequence()));
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} else {
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//需要替换的玻璃都在卧理内，按照玻璃id对调玻璃信息：对调玻璃id即可
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edgStorageCageDetailsService.update(new LambdaUpdateWrapper<EdgStorageCageDetails>()
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.eq(EdgStorageCageDetails::getId, glassInfo.getId())
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.set(EdgStorageCageDetails::getTemperingLayoutId, swapGlassDetailInfo.getTemperingLayoutId())
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.set(EdgStorageCageDetails::getTemperingFeedSequence, swapGlassDetailInfo.getTemperingFeedSequence())
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);
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edgStorageCageDetailsService.update(new LambdaUpdateWrapper<EdgStorageCageDetails>()
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.eq(EdgStorageCageDetails::getId, swapGlassDetailInfo.getId())
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.set(EdgStorageCageDetails::getTemperingLayoutId, glassInfo.getTemperingLayoutId())
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.set(EdgStorageCageDetails::getTemperingFeedSequence, glassInfo.getTemperingFeedSequence())
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);
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}
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}
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/**
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* 获取详情表内最大最小版图id的差值，判断是否出最小版图玻璃
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*
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* @return
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*/
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public boolean queryMaxMinDiff(int threshold) {
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//获取笼子内最大版图id和最小版图id插值，判断是否大于阈值，大于阈值直接出最小版图玻璃
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QueryWrapper<EdgStorageCageDetails> queryWrapper = new QueryWrapper<>();
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queryWrapper.select("max(tempering_layout_id)-min(tempering_layout_id) as diff")
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.eq("state", Const.GLASS_STATE_IN)
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.inSql("slot", "select slot from edg_storage_cage where enable_state = " + Const.SLOT_ON);
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List<Object> list = edgStorageCageDetailsService.listObjs(queryWrapper);
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//获取笼内玻璃版图差值是否大于阈值
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if (CollectionUtil.isNotEmpty(list)) {
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Long diff = (Long) list.get(0);
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return diff > threshold;
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} else {
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return Boolean.FALSE;
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}
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}
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public boolean saveHistoryTask(EdgStorageDeviceTask task) {
|
EdgStorageDeviceTaskHistory taskHistory = new EdgStorageDeviceTaskHistory();
|
BeanUtils.copyProperties(task, taskHistory);
|
taskHistory.setTaskType(task.getTaskRunning());
|
taskHistory.setTaskState(Const.RAW_GLASS_TASK_NEW);
|
edgStorageDeviceTaskHistoryService.save(taskHistory);
|
return Boolean.TRUE;
|
}
|
|
private boolean updateCellRemainWidth(int slot) {
|
List<EdgStorageCageDetails> list = edgStorageCageDetailsService.list(new LambdaQueryWrapper<EdgStorageCageDetails>().eq(EdgStorageCageDetails::getSlot, slot)
|
.eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN));
|
int remainWidth = cellLength;
|
if (CollectionUtil.isNotEmpty(list)) {
|
int widthTotal = (int) list.stream().map(e -> Math.max(e.getWidth(), e.getHeight()) + glassGap).mapToDouble(Double::intValue).sum();
|
remainWidth = cellLength - widthTotal >= 0 ? cellLength - widthTotal : 0;
|
}
|
edgStorageCageService.update(new LambdaUpdateWrapper<EdgStorageCage>().
|
set(EdgStorageCage::getRemainWidth, remainWidth).eq(EdgStorageCage::getSlot, slot));
|
return Boolean.TRUE;
|
}
|
}
|
