package com.mes.job;
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import cn.hutool.core.collection.CollectionUtil;
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import cn.hutool.core.lang.Assert;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
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import com.baomidou.mybatisplus.core.toolkit.CollectionUtils;
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import com.kangaroohy.milo.model.ReadWriteEntity;
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import com.kangaroohy.milo.service.MiloService;
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import com.mes.base.entity.HollowBigStorageCageBaseInfo;
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import com.mes.bigstoragecagetask.entity.BigStorageCageTask;
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import com.mes.bigstoragecagetask.service.BigStorageCageTaskService;
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import com.mes.common.config.Const;
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import com.mes.damage.entity.Damage;
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import com.mes.damage.service.DamageService;
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import com.mes.glassinfo.entity.GlassInfo;
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import com.mes.glassinfo.service.GlassInfoService;
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import com.mes.hollow.entity.HollowBigStorageCage;
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import com.mes.hollow.entity.HollowBigStorageCageDetails;
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import com.mes.hollow.entity.HollowGlassOutRelationInfo;
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import com.mes.hollow.entity.HollowGlassRelationInfo;
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import com.mes.hollow.entity.dto.*;
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import com.mes.hollow.service.HollowBigStorageCageDetailsService;
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import com.mes.hollow.service.HollowBigStorageCageService;
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import com.mes.hollow.service.HollowGlassOutRelationInfoService;
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import com.mes.hollow.service.HollowGlassRelationInfoService;
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import com.mes.hollowqueue.entity.HollowGlassQueueInfo;
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import com.mes.hollowqueue.service.HollowGlassQueueInfoService;
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import com.mes.hollowtask.entity.HollowBigStorageCageHistoryTask;
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import com.mes.hollowtask.service.HollowBigStorageCageHistoryTaskService;
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import com.mes.temperingglass.entity.TemperingGlassInfo;
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import com.mes.temperingglass.service.TemperingGlassInfoService;
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import com.mes.utils.RedisUtil;
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import lombok.extern.slf4j.Slf4j;
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import org.apache.commons.lang.StringUtils;
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import org.springframework.beans.BeanUtils;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.beans.factory.annotation.Value;
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import org.springframework.scheduling.annotation.Scheduled;
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import org.springframework.stereotype.Component;
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import javax.annotation.Resource;
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import java.util.*;
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import java.util.stream.Collectors;
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/**
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* @author SNG-015
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*/
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@Component
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@Slf4j
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public class OpcPlcStorageCageHollowTask {
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@Resource
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private HollowBigStorageCageService hollowBigStorageCageService;
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@Resource
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private HollowBigStorageCageHistoryTaskService hollowBigStorageCageHistoryTaskService;
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@Resource
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private HollowGlassRelationInfoService hollowGlassRelationInfoService;
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@Resource
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private HollowBigStorageCageDetailsService hollowBigStorageCageDetailsService;
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@Resource
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private DamageService damageService;
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@Resource
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private GlassInfoService glassInfoService;
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@Resource
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private BigStorageCageTaskService bigStorageCageTaskService;
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@Resource
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private TemperingGlassInfoService temperingGlassInfoService;
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@Resource
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private HollowGlassQueueInfoService hollowGlassQueueInfoService;
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@Resource
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private HollowGlassOutRelationInfoService hollowGlassOutRelationInfoService;
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private static final String BIG_STORAGE_CAGE_IN_TWO_TASK = "big_storage_cage_in_two_task";
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private static final String BIG_STORAGE_CAGE_OUT_TWO_TASK = "big_storage_cage_out_two_task";
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@Autowired(required = false)
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MiloService miloService;
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@Resource
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private RedisUtil redisUtil;
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@Value("${mes.slotWidth}")
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private Integer slotWidth;
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@Value("${mes.glassGap}")
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private Integer glassGap;
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@Value("${mes.carWidth}")
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private Integer carWidth;
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@Value("${mes.outCarMaxSize}")
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private Integer outCarMaxSize;
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@Scheduled(fixedDelay = 1000)
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public void inBigStorageTask() throws Exception {
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ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2A.DLP2A.mesControl");
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if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
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log.info("当前为非联机状态，结束进片任务");
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return;
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}
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ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP2A.DLP2A.RequestMes");
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if (!"1".equals(requestEntity.getValue() + "")) {
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log.info("当前未收到进片请求，结束进片任务");
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return;
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}
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ReadWriteEntity mesReplyEntity = miloService.readFromOpcUa("DLP2A.DLP2A.MesReply");
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if ("1".equals(mesReplyEntity.getValue() + "")) {
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log.info("有正在执行的任务，结束进片任务");
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return;
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}
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List<BigStorageCageTask> inTaskList = new ArrayList();
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ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.FROM1");
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List<String> glassIdList = new ArrayList<>();
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for (int i = 1; i <= 6; i++) {
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ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP2A.DLP2A.DI" + i);
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if (null != requestWord.getValue()) {
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BigStorageCageTask task = new BigStorageCageTask();
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task.setGlassId(requestWord.getValue() + "");
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task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
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inTaskList.add(task);
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glassIdList.add(requestWord.getValue() + "");
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continue;
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}
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}
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if (CollectionUtil.isEmpty(inTaskList)) {
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log.info("当前大车无进片玻璃，结束进片任务");
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return;
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}
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log.info("获取任务的玻璃id：{}", glassIdList);
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Map<String, Long> glassCountMap = glassIdList.stream().collect(Collectors.groupingBy(e -> e, Collectors.counting()));
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for (Map.Entry<String, Long> entry : glassCountMap.entrySet()) {
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if (entry.getValue() > 1) {
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log.info("进片玻璃{}存在相同，结束本次任务", entry.getKey());
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//todo:向plc发送报警
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return;
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}
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}
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List<HollowBigStorageCageDetails> detailsList = hollowBigStorageCageDetailsService.list(new LambdaQueryWrapper<HollowBigStorageCageDetails>().in(HollowBigStorageCageDetails::getGlassId, glassIdList)
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.in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
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if (CollectionUtil.isNotEmpty(detailsList)) {
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log.info("理片笼存在相同的进片玻璃{}，结束本次任务", detailsList);
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//todo:向plc发送报警
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return;
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}
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List<GlassInfo> glassInfoList = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIdList));
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if (glassInfoList.size() != inTaskList.size()) {
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log.info("进片任务数量{}与玻璃数量{}不匹配，结束本次进片", inTaskList.size(), glassInfoList.size());
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//todo:向plc发送报警
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return;
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}
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//修改钢化任务表中的状态
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temperingGlassInfoService.update(new LambdaUpdateWrapper<TemperingGlassInfo>()
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.set(TemperingGlassInfo::getState, Const.TEMPERING_END).in(TemperingGlassInfo::getGlassId, glassIdList));
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Map<String, List<GlassInfo>> glassListMap = glassInfoList.stream().collect(Collectors.groupingBy(GlassInfo::getGlassId));
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//计算目标格子
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List<HollowBigStorageCageHistoryTask> historyTasks = new ArrayList<>();
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for (BigStorageCageTask task : inTaskList) {
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GlassInfo info = glassListMap.get(task.getGlassId()).get(0);
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HollowBigStorageDTO bigStorageDTO = hollowGlassRelationInfoService.queryHollowTargetSlot(info.getFlowCardId(),
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info.getWidth(), info.getHeight(), info.getTotalLayer(), info.getLayer());
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// 临时更新格子的剩余尺寸：防止相邻玻璃进同一格子造成剩余尺寸不足，玻璃越界的情况，任务完成后再次更新大理片笼表剩余宽度（按照笼内玻璃数量更新大理片笼剩余尺寸）
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hollowBigStorageCageService.update(new LambdaUpdateWrapper<HollowBigStorageCage>()
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.set(HollowBigStorageCage::getRemainWidth, bigStorageDTO.getRemainWidth() - Math.max(info.getWidth(), info.getHeight()) - glassGap)
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.eq(HollowBigStorageCage::getSlot, bigStorageDTO.getSlot()));
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task.setTargetSlot(bigStorageDTO.getSlot());
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task.setGlassId(info.getGlassId());
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bigStorageCageTaskService.updateTaskMessage(BIG_STORAGE_CAGE_IN_TWO_TASK, task);
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//存放历史任务
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HollowBigStorageCageHistoryTask historyTask = new HollowBigStorageCageHistoryTask();
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BeanUtils.copyProperties(task, historyTask);
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historyTask.setTaskType(Const.BIG_STORAGE_AFTER_IN);
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historyTask.setGlassCount(glassInfoList.size());
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historyTask.setTaskState(Const.ENGINEERING_NEW);
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historyTasks.add(historyTask);
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//存放详情数据
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HollowBigStorageCageDetails cageDetails = new HollowBigStorageCageDetails();
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BeanUtils.copyProperties(bigStorageDTO, cageDetails);
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BeanUtils.copyProperties(info, cageDetails);
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cageDetails.setState(Const.GLASS_STATE_NEW);
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cageDetails.setSequence(bigStorageDTO.getSlotSequence());
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cageDetails.setGap(glassGap);
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cageDetails.setId(null);
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hollowBigStorageCageDetailsService.save(cageDetails);
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hollowGlassRelationInfoService.update(new LambdaUpdateWrapper<HollowGlassRelationInfo>()
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.set(HollowGlassRelationInfo::getGlassId, cageDetails.getGlassId())
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.set(HollowGlassRelationInfo::getTemperingLayoutId, cageDetails.getTemperingLayoutId())
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.set(HollowGlassRelationInfo::getTemperingFeedSequence, cageDetails.getTemperingFeedSequence())
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.set(HollowGlassRelationInfo::getEngineerId, cageDetails.getEngineerId())
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.eq(HollowGlassRelationInfo::getFlowCardId, bigStorageDTO.getFlowCardId())
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.eq(HollowGlassRelationInfo::getLayer, bigStorageDTO.getLayer())
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.eq(HollowGlassRelationInfo::getVirtualSlot, bigStorageDTO.getVirtualSlot())
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.eq(HollowGlassRelationInfo::getSlotSequence, bigStorageDTO.getSlotSequence())
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.eq(HollowGlassRelationInfo::getHollowSequence, bigStorageDTO.getHollowSequence())
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);
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}
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//历史数据入库
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hollowBigStorageCageHistoryTaskService.saveBatch(historyTasks);
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//向opc发送启动信号
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List<ReadWriteEntity> list = new ArrayList<>();
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for (int i = 1; i <= inTaskList.size(); i++) {
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list.add(generateReadWriteEntity("DLP2A.DLP2A.TO" + i, inTaskList.get(i - 1).getTargetSlot()));
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}
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list.add(generateReadWriteEntity("DLP2A.DLP2A.MesReply", 1));
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miloService.writeToOpcWord(list);
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}
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@Scheduled(fixedDelay = 1000)
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public void outBigStorageTask() throws Exception {
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Date startDate = new Date();
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ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2B.DLP2B.mesControl");
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if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
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log.info("当前为非联机状态，结束进片任务");
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return;
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}
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ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP2B.DLP2B.RequestMes");
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if (!"1".equals(requestEntity.getValue() + "")) {
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log.info("当前未收到出片请求，结束出片任务");
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return;
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}
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//获取出片任务表
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List<BigStorageCageTask> outTaskList = bigStorageCageTaskService.queryTaskMessage(BIG_STORAGE_CAGE_OUT_TWO_TASK);
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if (CollectionUtil.isNotEmpty(outTaskList)) {
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log.info("有正在执行的出片任务，结束本次出片任务");
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return;
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}
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//获取空闲且领取任务的数据信息，没有任务直接走玻璃调度
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ReadWriteEntity oneEntity = miloService.readFromOpcUa("DLP2B.DLP2B.outOneRequest");
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ReadWriteEntity twoEntity = miloService.readFromOpcUa("DLP2B.DLP2B.outTwoRequest");
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ReadWriteEntity threeEntity = miloService.readFromOpcUa("DLP2B.DLP2B.outThreeRequest");
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int cell = -1;
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HollowGlassOutRelationInfo hollowGlassOutRelationInfo = null;
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if ("1".equals(oneEntity.getValue() + "")) {
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cell = 930;
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hollowGlassOutRelationInfo = hollowGlassOutRelationInfoService
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.getOne(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
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.eq(HollowGlassOutRelationInfo::getCell, cell)
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.eq(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START)
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);
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}
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if (1 == 1 || null == hollowGlassOutRelationInfo && "1".equals(twoEntity.getValue() + "")) {
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cell = 931;
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hollowGlassOutRelationInfo = hollowGlassOutRelationInfoService
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.getOne(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
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.eq(HollowGlassOutRelationInfo::getCell, cell)
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.eq(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START)
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);
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}
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if (null == hollowGlassOutRelationInfo && "1".equals(threeEntity.getValue() + "")) {
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cell = 932;
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hollowGlassOutRelationInfo = hollowGlassOutRelationInfoService
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.getOne(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
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.eq(HollowGlassOutRelationInfo::getCell, cell)
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.eq(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START)
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);
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}
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if (null != hollowGlassOutRelationInfo) {
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//是否允许中空
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//是否有正在中空的玻璃:中空小片表筛选未出笼的玻璃信息
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// 获取当前中空任务未完成出片的玻璃信息
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List<HollowGlassQueueInfo> unFinishHollowQueueList = hollowGlassQueueInfoService.list(new LambdaQueryWrapper<HollowGlassQueueInfo>()
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.eq(HollowGlassQueueInfo::getFlowCardId, hollowGlassOutRelationInfo.getFlowCardId())
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.eq(HollowGlassQueueInfo::getCell, cell)
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.eq(HollowGlassQueueInfo::getState, Const.TEMPERING_NEW)
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.orderByAsc(HollowGlassQueueInfo::getHollowSequence));
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if (CollectionUtil.isNotEmpty(unFinishHollowQueueList)) {
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log.info("有正在出片的中空任务");
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Integer isPair = unFinishHollowQueueList.get(0).getIsPair();
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hollowOutGlassByIsPair(unFinishHollowQueueList, hollowGlassOutRelationInfo.getCell(), isPair, hollowGlassOutRelationInfo.getTotalLayer());
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Date endDate = new Date();
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log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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} else {
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//将中空任务状态改为已完成
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hollowGlassOutRelationInfoService.update(new LambdaUpdateWrapper<HollowGlassOutRelationInfo>()
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.eq(HollowGlassOutRelationInfo::getFlowCardId, hollowGlassOutRelationInfo.getFlowCardId())
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.eq(HollowGlassOutRelationInfo::getCell, hollowGlassOutRelationInfo.getCell())
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.set(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_SUCCESS));
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}
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if (redisUtil.getCacheObject("hollowSwitch")) {
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List<HollowGlassOutRelationInfo> HollowGlassOutRelationInfoList = hollowGlassOutRelationInfoService
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.list(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
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.eq(HollowGlassOutRelationInfo::getCell, cell)
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.eq(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_NEW));
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for (HollowGlassOutRelationInfo e : HollowGlassOutRelationInfoList) {
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//中空优先：获取理片笼 玻璃小片 破损表 数量 判断笼内版图是否到齐
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List<FlowCardGlassInfoDTO> flowCardGlassInfoDTO = hollowBigStorageCageDetailsService.hollowIsAll(e.getFlowCardId(), e.getTotalLayer(), Boolean.TRUE);
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if (CollectionUtil.isNotEmpty(flowCardGlassInfoDTO)) {
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//玻璃到齐包括已出片的
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//到齐，将玻璃小片数据存入中空小片表，逻辑生成出片任务 结束
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for (FlowCardGlassInfoDTO item : flowCardGlassInfoDTO) {
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List<HollowBigStorageCageDetails> hollowBigStorageCageDetailsList = hollowBigStorageCageDetailsService.queryOutGlassList(item.getFlowCardId(), cell);
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int finalCell = cell;
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List<HollowGlassQueueInfo> hollowQueues = hollowBigStorageCageDetailsList.stream().map(queue -> {
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HollowGlassQueueInfo queueInfo = new HollowGlassQueueInfo();
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BeanUtils.copyProperties(queue, queueInfo);
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queueInfo.setState(Const.TEMPERING_NEW);
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queueInfo.setCell(finalCell);
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return queueInfo;
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}).collect(Collectors.toList());
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if (CollectionUtil.isNotEmpty(hollowQueues)) {
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hollowGlassQueueInfoService.saveBatch(hollowQueues);
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Integer isPair = hollowQueues.get(0).getIsPair();
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hollowOutGlassByIsPair(hollowQueues, cell, isPair, e.getTotalLayer());
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//将中空任务状态改为开始
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hollowGlassOutRelationInfoService.update(new LambdaUpdateWrapper<HollowGlassOutRelationInfo>()
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.eq(HollowGlassOutRelationInfo::getFlowCardId, e.getFlowCardId())
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.eq(HollowGlassOutRelationInfo::getCell, cell)
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.set(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START));
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Date endDate = new Date();
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log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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}
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}
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}
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}
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}
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// redisUtil.setCacheObject("dispatchHollowSwitch",true);
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//是否存在需要内部调度的格子:执行内部调度任务
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if (redisUtil.getCacheObject("dispatchHollowSwitch")) {
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//todo:获取笼内单格已经到齐的玻璃格子信息
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List<FlowCardVirtualSlotDTO> virtualList = hollowBigStorageCageDetailsService.queryIsAllNeedDispatchVirtualSlot();
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if (CollectionUtil.isEmpty(virtualList)) {
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log.info("没有需要调度的格子");
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return;
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}
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List<HollowBigStorageCageDetails> list = new ArrayList<>();
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loop:
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for (FlowCardVirtualSlotDTO dto : virtualList) {
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List<BigStorageSequenceDTO> sequenceDTOList = hollowBigStorageCageDetailsService.queryNeedDispatchSlot(dto);
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if (CollectionUtil.isEmpty(sequenceDTOList) || sequenceDTOList.size() == 1) {
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continue;
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}
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int sequence = -1;
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int startSlot = -1;
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for (BigStorageSequenceDTO item : sequenceDTOList) {
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if (item.getMinSequence() == sequence + 1) {
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//生成调度任务
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int targetSlot = item.getSlot();
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list = hollowBigStorageCageDetailsService.list(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
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.eq(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN).eq(HollowBigStorageCageDetails::getSlot, startSlot));
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hollowOutGlassByIsPair(list, targetSlot, 0, 0);
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List<Integer> slotList = new ArrayList<>();
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slotList.add(targetSlot);
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updateSlotRemainBySlots(slotList);
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break loop;
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}
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sequence = item.getMaxSequence();
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startSlot = item.getSlot();
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}
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}
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}
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Date endDate = new Date();
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log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
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return;
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}
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@Scheduled(fixedDelay = 1000)
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public void finishInBigStorageTask() throws Exception {
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ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2A.DLP2A.mesControl");
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if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
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log.info("当前为非联机状态，结束完成进片任务");
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return;
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}
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//获取进片任务表
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List<BigStorageCageTask> inTaskList = new ArrayList();
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List<String> glassIdList = new ArrayList<>();
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ReadWriteEntity toWord = miloService.readFromOpcUa("DLP2A.DLP2A.TO1");
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if ("0".equals(toWord.getValue() + "")) {
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log.info("完成任务已执行，结束本次完成进片任务");
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return;
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}
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for (int i = 1; i <= 6; i++) {
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ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP2A.DLP2A.DI" + i);
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ReadWriteEntity statetWord = miloService.readFromOpcUa("DLP2A.DLP2A.STATE" + i);
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ReadWriteEntity toOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.TO" + i);
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ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.FROM" + i);
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if (null != requestWord.getValue()) {
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BigStorageCageTask task = new BigStorageCageTask();
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task.setGlassId(requestWord.getValue() + "");
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task.setTargetSlot(Integer.parseInt(toOpcUa.getValue() + ""));
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task.setTaskState(Integer.parseInt(statetWord.getValue() + ""));
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task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
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inTaskList.add(task);
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glassIdList.add(requestWord.getValue() + "");
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continue;
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}
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}
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if (CollectionUtil.isEmpty(inTaskList)) {
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log.info("当前大车无进片玻璃，结束完成进片任务");
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return;
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}
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List<BigStorageCageTask> unFinishTaskList = inTaskList.stream().filter(e -> e.getTaskState() <= 1 || e.getStartSlot() == 0).collect(Collectors.toList());
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if (CollectionUtil.isNotEmpty(unFinishTaskList)) {
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log.info("存在未完成的玻璃信息,玻璃：{}", unFinishTaskList);
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return;
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}
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Map<Integer, List<BigStorageCageTask>> taskMap = inTaskList.stream().collect(Collectors.groupingBy(BigStorageCageTask::getTaskState));
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//按照任务状态修改大理片笼内的玻璃数据
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// 重新计算大理片笼内的剩余尺寸
|
taskMap.forEach((e1, v) -> {
|
if (e1 == 2) {
|
//进片完成
|
log.info("3、获取进片已完成的玻璃信息id:{}", v);
|
List<Integer> inSuccessGlassSlot = v.stream().map(BigStorageCageTask::getTargetSlot).collect(Collectors.toList());
|
List<UpdateHollowBigStorageCageDTO> storageCageDTOList = v.stream().map(e -> {
|
UpdateHollowBigStorageCageDTO storageCageDTO = new UpdateHollowBigStorageCageDTO();
|
BeanUtils.copyProperties(e, storageCageDTO);
|
return storageCageDTO;
|
}).collect(Collectors.toList());
|
hollowBigStorageCageDetailsService.updateBySlot(storageCageDTOList, Const.GLASS_STATE_IN);
|
log.info("4、大理片笼进片状态已完成已完成的玻璃信息id:{}", v);
|
updateSlotRemainBySlots(inSuccessGlassSlot);
|
} else if (e1 == 3) {
|
//破损处理
|
dealDamageInTask(v);
|
} else {
|
//清空理片笼空数据
|
noDealInTask(v);
|
}
|
});
|
for (BigStorageCageTask item : inTaskList) {
|
//更新历史任务表中的任务状态
|
hollowBigStorageCageHistoryTaskService.update(new LambdaUpdateWrapper<HollowBigStorageCageHistoryTask>()
|
.set(HollowBigStorageCageHistoryTask::getTaskState, item.getTaskState())
|
.eq(HollowBigStorageCageHistoryTask::getTaskType, Const.BIG_STORAGE_AFTER_IN)
|
.eq(HollowBigStorageCageHistoryTask::getTargetSlot, item.getTargetSlot())
|
.eq(HollowBigStorageCageHistoryTask::getGlassId, item.getGlassId()));
|
item.setTargetSlot(0);
|
//清空任务表数据
|
bigStorageCageTaskService.updateTaskMessage("big_storage_cage_in_one_task", item);
|
}
|
//清空启动状态
|
//向opc发送启动信号
|
//向opc发送启动信号
|
List<ReadWriteEntity> list = new ArrayList<>();
|
for (int i = 1; i <= 6; i++) {
|
list.add(generateReadWriteEntity("DLP2A.DLP2A.TO" + i, 0));
|
}
|
list.add(generateReadWriteEntity("DLP2A.DLP2A.MesReply", 0));
|
miloService.writeToOpcWord(list);
|
}
|
|
@Scheduled(fixedDelay = 1000)
|
public void finishOutBigStorageTask() throws Exception {
|
ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2B.DLP2B.mesControl");
|
if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
|
log.info("当前为非联机状态，结束完成出片任务");
|
return;
|
}
|
//获取进片任务表
|
List<BigStorageCageTask> outTaskList = bigStorageCageTaskService.queryTaskMessage(BIG_STORAGE_CAGE_OUT_TWO_TASK);
|
if (CollectionUtil.isEmpty(outTaskList)) {
|
log.info("当前大车无进片玻璃，结束完成进片任务");
|
return;
|
}
|
List<BigStorageCageTask> unFinishTaskList = outTaskList.stream().filter(e -> e.getTaskState() <= 1 || e.getStartSlot() == 0).collect(Collectors.toList());
|
if (CollectionUtil.isNotEmpty(unFinishTaskList)) {
|
log.info("存在未完成的玻璃信息,玻璃：{}", unFinishTaskList);
|
return;
|
}
|
Map<Integer, List<BigStorageCageTask>> taskMap = outTaskList.stream().collect(Collectors.groupingBy(BigStorageCageTask::getTaskState));
|
int taskType = 0;
|
if (Const.OUT_TARGET_POSITION_ALL.contains(outTaskList.get(0).getTargetSlot())) {
|
taskType = Const.BIG_STORAGE_AFTER_OUT;
|
} else {
|
taskType = Const.BIG_STORAGE_AFTER_DISPATCH;
|
}
|
//按照任务状态修改大理片笼内的玻璃数据
|
// 重新计算大理片笼内的剩余尺寸
|
Integer finalTaskType = taskType;
|
taskMap.forEach((e1, v) -> {
|
if (e1 == 2) {
|
//进片完成
|
log.info("3、获取进片已完成的玻璃信息id:{}", v);
|
List<Integer> outSuccessGlassSlot = new ArrayList<>();
|
if (finalTaskType.equals(Const.BIG_STORAGE_AFTER_OUT)) {
|
outSuccessGlassSlot = v.stream().map(BigStorageCageTask::getStartSlot).collect(Collectors.toList());
|
} else {
|
List<Integer> targetSuccessGlassSlot = v.stream().map(BigStorageCageTask::getTargetSlot).collect(Collectors.toList());
|
List<Integer> startoutSuccessGlassSlot = v.stream().map(BigStorageCageTask::getStartSlot).collect(Collectors.toList());
|
outSuccessGlassSlot.addAll(targetSuccessGlassSlot);
|
outSuccessGlassSlot.addAll(startoutSuccessGlassSlot);
|
}
|
List<UpdateHollowBigStorageCageDTO> storageCageDTOList = v.stream().map(e -> {
|
UpdateHollowBigStorageCageDTO storageCageDTO = new UpdateHollowBigStorageCageDTO();
|
storageCageDTO.setGlassId(e.getGlassId());
|
if (finalTaskType.equals(Const.BIG_STORAGE_AFTER_OUT)) {
|
storageCageDTO.setTargetSlot(e.getStartSlot());
|
} else {
|
storageCageDTO.setTargetSlot(e.getTargetSlot());
|
}
|
return storageCageDTO;
|
}).collect(Collectors.toList());
|
if (finalTaskType.equals(Const.BIG_STORAGE_AFTER_OUT)) {
|
hollowBigStorageCageDetailsService.updateBySlot(storageCageDTOList, Const.GLASS_STATE_OUT);
|
} else {
|
hollowBigStorageCageDetailsService.updateBySlot(storageCageDTOList, Const.GLASS_STATE_IN);
|
}
|
log.info("4、大理片笼进片状态已完成已完成的玻璃信息id:{}", v);
|
updateSlotRemainBySlots(outSuccessGlassSlot);
|
} else if (e1 == 3) {
|
//破损处理
|
dealDamageOutTask(v);
|
} else {
|
//清空理片笼空数据
|
noDealOutTask(v);
|
}
|
});
|
for (BigStorageCageTask item : outTaskList) {
|
//更新历史任务表中的任务状态
|
hollowBigStorageCageHistoryTaskService.update(new LambdaUpdateWrapper<HollowBigStorageCageHistoryTask>()
|
.set(HollowBigStorageCageHistoryTask::getTaskState, item.getTaskState())
|
.eq(HollowBigStorageCageHistoryTask::getTaskType, taskType)
|
.eq(HollowBigStorageCageHistoryTask::getGlassId, item.getGlassId()));
|
//更新中空小片表
|
Integer taskState = item.getTaskState();
|
if (taskState == 2) {
|
hollowGlassQueueInfoService.update(new LambdaUpdateWrapper<HollowGlassQueueInfo>()
|
.set(HollowGlassQueueInfo::getState, Const.TEMPERING_OUT).eq(HollowGlassQueueInfo::getGlassId, item.getGlassId()));
|
} else if (taskState == 3) {
|
// temperingGlassInfoService.remove(new LambdaQueryWrapper<TemperingGlassInfo>().eq(TemperingGlassInfo::getGlassId, item.getGlassId()));
|
hollowGlassQueueInfoService.update(new LambdaUpdateWrapper<HollowGlassQueueInfo>()
|
.set(HollowGlassQueueInfo::getState, Const.TEMPERING_DAMAGE).eq(HollowGlassQueueInfo::getGlassId, item.getGlassId()));
|
|
} else {
|
// 空执行
|
}
|
}
|
// 重置任务表数据
|
bigStorageCageTaskService.updateOutTaskMessage(BIG_STORAGE_CAGE_OUT_TWO_TASK);
|
//清空启动状态
|
//向opc发送启动信号
|
miloService.writeToOpcWord(generateReadWriteEntity("DLP2B.DLP2B.MesReply", 0));
|
}
|
|
private void dealDamageInTask(List<BigStorageCageTask> damageTaskList) {
|
// 获取进片任务表中状态为破损的数据
|
log.info("破损的玻璃信息有：{}", damageTaskList);
|
//移除理片笼详情表任务执行过程中破损的玻璃
|
hollowBigStorageCageDetailsService.remove(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
|
.eq(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_NEW)
|
.in(HollowBigStorageCageDetails::getGlassId, damageTaskList.stream().map(BigStorageCageTask::getGlassId).collect(Collectors.toList())));
|
//将破损信息新增入破损表
|
List<Integer> slotList = new ArrayList<>();
|
for (BigStorageCageTask item : damageTaskList) {
|
Damage damage = new Damage();
|
damage.setGlassId(item.getGlassId());
|
damage.setLine(item.getStartSlot());
|
damage.setWorkingProcedure("磨边");
|
damage.setRemark("进笼前卧转立");
|
damage.setStatus(1);
|
damage.setType(item.getTaskState());
|
damageService.insertDamage(damage);
|
slotList.add(item.getTargetSlot());
|
}
|
//更新格子剩余宽度
|
updateSlotRemainBySlots(slotList);
|
log.info("进片任务-破损任务执行完成");
|
}
|
|
private void dealDamageOutTask(List<BigStorageCageTask> damageTaskList) {
|
// 获取进片任务表中状态为破损的数据
|
log.info("破损的玻璃信息有：{}", damageTaskList);
|
//移除理片笼详情表任务执行过程中破损的玻璃
|
hollowBigStorageCageDetailsService.remove(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
|
.in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL_ZERO)
|
.in(HollowBigStorageCageDetails::getGlassId, damageTaskList.stream().map(BigStorageCageTask::getGlassId).collect(Collectors.toList())));
|
//将破损信息新增入破损表
|
List<Integer> slotList = new ArrayList<>();
|
for (BigStorageCageTask item : damageTaskList) {
|
Damage damage = new Damage();
|
damage.setGlassId(item.getGlassId());
|
damage.setLine(item.getStartSlot());
|
damage.setWorkingProcedure("中空前");
|
damage.setRemark("进笼后卧转立");
|
damage.setStatus(1);
|
damage.setType(item.getTaskState());
|
damageService.insertDamage(damage);
|
slotList.add(item.getTargetSlot());
|
slotList.add(item.getStartSlot());
|
}
|
//更新格子剩余宽度
|
updateSlotRemainBySlots(slotList);
|
log.info("出片任务-破损任务执行完成");
|
}
|
|
private void noDealInTask(List<BigStorageCageTask> noDealTaskList) {
|
// 获取进片任务表中状态为破损的数据
|
log.info("破损的玻璃信息有：{}", noDealTaskList);
|
//移除理片笼详情表未执行任务的空记录信息
|
hollowBigStorageCageDetailsService.remove(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
|
.eq(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_NEW)
|
.in(HollowBigStorageCageDetails::getGlassId, noDealTaskList.stream().map(BigStorageCageTask::getGlassId).collect(Collectors.toList())));
|
//记录格子号，按格子号更新剩余尺寸
|
List<Integer> slotList = new ArrayList<>();
|
for (BigStorageCageTask item : noDealTaskList) {
|
slotList.add(item.getTargetSlot());
|
slotList.add(item.getStartSlot());
|
}
|
//更新格子剩余宽度
|
updateSlotRemainBySlots(slotList);
|
log.info("进片任务-无动作执行完成");
|
}
|
|
private void noDealOutTask(List<BigStorageCageTask> noDealTaskList) {
|
// 获取进片任务表中状态为破损的数据
|
log.info("破损的玻璃信息有：{}", noDealTaskList);
|
if (Const.OUT_TARGET_POSITION_ALL.contains(noDealTaskList.get(0).getTargetSlot())) {
|
//出片任务:将出片中状态恢复为在笼内
|
List<String> glassList = noDealTaskList.stream().map(BigStorageCageTask::getGlassId).collect(Collectors.toList());
|
hollowBigStorageCageDetailsService.update(new LambdaUpdateWrapper<HollowBigStorageCageDetails>()
|
.set(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN)
|
.ne(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
|
.in(HollowBigStorageCageDetails::getGlassId, glassList));
|
|
} else {
|
//调度任务：将调度中状态改为在笼内，格子号恢复为调度前的格子
|
for (BigStorageCageTask item : noDealTaskList) {
|
hollowBigStorageCageDetailsService.update(new LambdaUpdateWrapper<HollowBigStorageCageDetails>()
|
.set(HollowBigStorageCageDetails::getSlot, item.getStartSlot())
|
.set(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN)
|
.ne(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
|
.eq(HollowBigStorageCageDetails::getGlassId, item.getGlassId()));
|
}
|
}
|
//将破损信息新增入破损表
|
List<Integer> slotList = new ArrayList<>();
|
for (BigStorageCageTask item : noDealTaskList) {
|
slotList.add(item.getTargetSlot());
|
slotList.add(item.getStartSlot());
|
}
|
//更新格子剩余宽度
|
updateSlotRemainBySlots(slotList);
|
log.info("出片任务-无动作执行完成");
|
}
|
|
|
private <T extends HollowBigStorageCageBaseInfo> Boolean hollowOutGlassByIsPair(List<T> list, int targetSlot, int isPair, int totalLayer) {
|
List<T> resultList = new ArrayList<>();
|
int taskType = Const.BIG_STORAGE_AFTER_OUT;
|
int taskState = Const.GLASS_STATE_OUT_ING;
|
for (T t : list) {
|
if (isPair == (t.getIsPair() == null ? 0 : t.getIsPair())) {
|
resultList.add(t);
|
}
|
}
|
if (isPair == 0) {
|
taskType = Const.BIG_STORAGE_AFTER_DISPATCH;
|
taskState = Const.GLASS_STATE_SCHEDULE_ING;
|
totalLayer = 0;
|
}
|
return computeOutGlassInfo(resultList, BIG_STORAGE_CAGE_OUT_TWO_TASK, targetSlot, taskState, taskType, totalLayer);
|
}
|
|
/**
|
* 出片一次仅生成一车玻璃
|
*
|
* @param <T>
|
* @param list
|
* @param totalLayer
|
* @return
|
*/
|
private <T extends HollowBigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list, String tableName, int targetSlot, int state, int taskType, int totalLayer) {
|
//任务数据:获取车子存放玻璃最大数量,玻璃间隔
|
List<BigStorageCageTask> tempList = new ArrayList<>();
|
List<T> tempTList = new ArrayList<>();
|
//打车剩余尺寸
|
Integer remainWidth = carWidth;
|
for (T e : list) {
|
if (tempList.size() >= outCarMaxSize || Math.max((int) e.getWidth(), (int) e.getHeight()) > remainWidth) {
|
break;
|
}
|
//计算当前出片车剩尺寸
|
remainWidth = remainWidth - Math.max((int) e.getWidth(), (int) e.getHeight()) - glassGap;
|
tempTList.add(e);
|
tempList.add(new BigStorageCageTask(e.getGlassId(), e.getSlot(), targetSlot,
|
0));
|
}
|
Assert.isFalse(CollectionUtil.isEmpty(tempList), "未获取出片数据，结束出片任务");
|
log.info("获取出片任务数据{}条，执行保存", tempList.size());
|
List<BigStorageCageTask> bigStorageCageTaskList = tempList;
|
if (taskType == Const.BIG_STORAGE_AFTER_OUT) {
|
if (tempList.size() <= totalLayer) {
|
bigStorageCageTaskList = tempList;
|
} else {
|
int remainCount = tempList.size() % totalLayer;
|
// tempList.subList(0,)
|
}
|
}
|
List<String> glassIds = bigStorageCageTaskList.stream().map(BigStorageCageTask::getGlassId).collect(Collectors.toList());
|
int glassCount = bigStorageCageTaskList.size();
|
//生成出片任务条数不足6补全
|
while (bigStorageCageTaskList.size() < 6) {
|
bigStorageCageTaskList.add(new BigStorageCageTask("", 0, 0, 0));
|
}
|
//清空任务表数据
|
bigStorageCageTaskService.removeAll(tableName);
|
bigStorageCageTaskService.saveTaskMessage(tableName, bigStorageCageTaskList);
|
List<HollowBigStorageCageHistoryTask> historyList = bigStorageCageTaskList.stream().filter(e -> StringUtils.isNotBlank(e.getGlassId())).map(e -> {
|
HollowBigStorageCageHistoryTask history = new HollowBigStorageCageHistoryTask();
|
BeanUtils.copyProperties(e, history);
|
history.setGlassCount(glassCount);
|
history.setTaskType(taskType);
|
return history;
|
}).collect(Collectors.toList());
|
hollowBigStorageCageHistoryTaskService.saveBatch(historyList);
|
|
log.info("将出片玻璃{}玻璃状态改为出片中", glassIds);
|
hollowBigStorageCageDetailsService.update(new LambdaUpdateWrapper<HollowBigStorageCageDetails>()
|
.set(HollowBigStorageCageDetails::getState, state)
|
.set(Const.BIG_STORAGE_AFTER_DISPATCH.equals(taskType), HollowBigStorageCageDetails::getSlot, targetSlot)
|
.ne(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
|
.in(HollowBigStorageCageDetails::getGlassId, glassIds));
|
try {
|
miloService.writeToOpcWord(generateReadWriteEntity("DLP2B.DLP2B.MesReply", 1));
|
} catch (Exception e) {
|
e.printStackTrace();
|
}
|
return Boolean.TRUE;
|
}
|
|
public void updateSlotRemainBySlots(List<Integer> slotList) {
|
//获取格子内所有的玻璃信息
|
List<HollowBigStorageCageDetails> inSlotGlassList = hollowBigStorageCageDetailsService.list(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
|
.in(HollowBigStorageCageDetails::getSlot, slotList).in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
|
Map<Integer, Double> slotRemainMap = new HashMap<>();
|
//是否存在有格子非空的玻璃
|
if (CollectionUtils.isNotEmpty(inSlotGlassList)) {
|
//存在 将格子内的玻璃分别进行更新
|
slotRemainMap = inSlotGlassList.stream()
|
.collect(Collectors.groupingBy(HollowBigStorageCageDetails::getSlot, Collectors.summingDouble(item -> Math.max(item.getWidth(), item.getHeight()) + glassGap)));
|
slotRemainMap.forEach((e, v) -> {
|
double remainWidth = slotWidth - v >= 0 ? slotWidth - v : 0;
|
hollowBigStorageCageService.update(new LambdaUpdateWrapper<HollowBigStorageCage>().set(HollowBigStorageCage::getRemainWidth, remainWidth)
|
.eq(HollowBigStorageCage::getSlot, e));
|
});
|
}
|
//过滤不存在玻璃的格子 将宽度重置为原始宽度6200
|
Set<Integer> remainSlotList = slotRemainMap.keySet();
|
slotList.removeAll(remainSlotList);
|
if (CollectionUtils.isNotEmpty(slotList)) {
|
hollowBigStorageCageService.update(new LambdaUpdateWrapper<HollowBigStorageCage>().set(HollowBigStorageCage::getRemainWidth, slotWidth)
|
.in(HollowBigStorageCage::getSlot, slotList));
|
}
|
}
|
|
private ReadWriteEntity generateReadWriteEntity(String identifier, Object value) {
|
return ReadWriteEntity.builder()
|
.identifier(identifier)
|
//Kep中是Long类型，即：Int32，Java中的int类型
|
.value(value)
|
.build();
|
}
|
//
|
// private List<BigStorageCageTask> computeOutTaskList(List<BigStorageCageTask> taskList, int totalLayer, int target) {
|
//// if (target == 931){}
|
// if (taskList.get(0).get)
|
// return null;
|
// }
|
}
|
