package com.mes.interaction.workstation.scanner.handler;
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import com.mes.device.entity.DeviceConfig;
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import com.mes.device.entity.GlassInfo;
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import com.mes.device.service.DevicePlcOperationService;
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import com.mes.device.service.GlassInfoService;
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import com.mes.device.vo.DevicePlcVO;
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import com.mes.interaction.workstation.base.WorkstationBaseHandler;
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import com.mes.interaction.workstation.config.WorkstationLogicConfig;
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import com.mes.s7.enhanced.EnhancedS7Serializer;
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import com.mes.s7.provider.S7SerializerProvider;
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import com.mes.service.PlcDynamicDataService;
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import com.mes.task.model.TaskExecutionContext;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.stereotype.Component;
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import org.springframework.util.StringUtils;
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import java.time.LocalDateTime;
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import java.util.Arrays;
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import java.util.Collections;
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import java.util.HashMap;
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import java.util.List;
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import java.util.Map;
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/**
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* 卧转立扫码设备逻辑处理器
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* 负责从MES写区读取玻璃尺寸，并落库 glass_info
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*/
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@Slf4j
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@Component
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public class HorizontalScannerLogicHandler extends WorkstationBaseHandler {
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private static final List<String> MES_FIELDS = Arrays.asList("mesSend", "mesGlassId", "mesWidth", "mesHeight", "workLine");
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private final PlcDynamicDataService plcDynamicDataService;
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private final GlassInfoService glassInfoService;
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private final S7SerializerProvider s7SerializerProvider;
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public HorizontalScannerLogicHandler(DevicePlcOperationService devicePlcOperationService,
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PlcDynamicDataService plcDynamicDataService,
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GlassInfoService glassInfoService,
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S7SerializerProvider s7SerializerProvider) {
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super(devicePlcOperationService);
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this.plcDynamicDataService = plcDynamicDataService;
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this.glassInfoService = glassInfoService;
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this.s7SerializerProvider = s7SerializerProvider;
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}
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@Override
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public String getDeviceType() {
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return DeviceConfig.DeviceType.WORKSTATION_SCANNER;
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}
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@Override
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protected DevicePlcVO.OperationResult doExecute(DeviceConfig deviceConfig,
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String operation,
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Map<String, Object> params,
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Map<String, Object> logicParams) {
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EnhancedS7Serializer serializer = s7SerializerProvider.getSerializer(deviceConfig);
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if (serializer == null) {
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return buildResult(deviceConfig, operation, false, "获取PLC序列化器失败", null);
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}
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if ("clearPlc".equalsIgnoreCase(operation) || "reset".equalsIgnoreCase(operation)) {
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return clearPlc(deviceConfig, serializer);
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}
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WorkstationLogicConfig config = parseWorkstationConfig(logicParams);
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return executeScan(deviceConfig, config, serializer, params);
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}
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private DevicePlcVO.OperationResult executeScan(DeviceConfig deviceConfig,
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WorkstationLogicConfig config,
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EnhancedS7Serializer serializer,
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Map<String, Object> params) {
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try {
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// 从参数中获取玻璃ID（定时器每次只处理一个）
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String inputGlassId = null;
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if (params != null) {
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Object glassIdObj = params.get("glassId");
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if (glassIdObj != null) {
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inputGlassId = String.valueOf(glassIdObj).trim();
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}
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}
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// 执行单次扫描（定时器会循环调用此方法）
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return executeSingleScan(deviceConfig, config, serializer, inputGlassId, params);
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} catch (InterruptedException e) {
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Thread.currentThread().interrupt();
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log.warn("卧转立扫码等待MES数据被中断, deviceId={}", deviceConfig.getId(), e);
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return buildResult(deviceConfig, "scanOnce", false, "等待MES数据被中断", null);
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} catch (Exception e) {
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log.error("卧转立扫码处理异常, deviceId={}", deviceConfig.getId(), e);
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return buildResult(deviceConfig, "scanOnce", false, "处理异常: " + e.getMessage(), null);
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}
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}
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/**
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* 执行单次扫描
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*/
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private DevicePlcVO.OperationResult executeSingleScan(DeviceConfig deviceConfig,
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WorkstationLogicConfig config,
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EnhancedS7Serializer serializer,
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String inputGlassId,
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Map<String, Object> params) throws InterruptedException {
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// 1. 写入plcRequest=1和plcGlassId（如果提供了玻璃ID）
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triggerScanRequest(deviceConfig, serializer, inputGlassId);
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// 2. 等待MES回写mesSend=1以及玻璃信息
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Map<String, Object> mesData = waitForMesData(deviceConfig, serializer, config);
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if (mesData == null || mesData.isEmpty()) {
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log.error("等待MES写入玻璃信息超时: deviceId={}, timeout={}ms",
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deviceConfig.getId(), config.getScanIntervalMs());
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return buildResult(deviceConfig, "scanOnce", false,
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String.format("等待MES写入玻璃信息超时(%dms)", config.getScanIntervalMs()), null);
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}
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// 3. 读取MES回写的玻璃信息
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String glassId = parseString(mesData.get("mesGlassId"));
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if (!StringUtils.hasText(glassId)) {
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return buildResult(deviceConfig, "scanOnce", false, "MES写区未提供玻璃ID", null);
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}
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// 读取MES尺寸数据：mesWidth=表宽，mesHeight=长
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Integer rawWidth = parseInteger(mesData.get("mesWidth"));
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Integer rawHeight = parseInteger(mesData.get("mesHeight"));
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Integer workLine = parseInteger(mesData.get("workLine"));
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// 4. 清空plcRequest和plcGlassId（只清除PLC字段）
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clearPlcRequestFields(deviceConfig, serializer);
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// 5. 保存玻璃信息到数据库
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GlassInfo glassInfo = buildGlassInfo(glassId, rawWidth, rawHeight, workLine);
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boolean saved = glassInfoService.saveOrUpdateGlassInfo(glassInfo);
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if (!saved) {
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return buildResult(deviceConfig, "scanOnce", false, "保存玻璃信息失败: " + glassId, null);
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}
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// 6. 将扫描到的玻璃ID保存到共享数据中（供大车设备定时器读取）
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saveScannedGlassId(params, glassId);
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String msg = String.format("玻璃[%s] 尺寸[表宽:%s x 长:%s] 已接收并入库，workLine=%s",
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glassId,
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rawWidth != null ? rawWidth + "mm" : "-",
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rawHeight != null ? rawHeight + "mm" : "-",
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workLine != null ? workLine : "-");
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Map<String, Object> resultData = new HashMap<>();
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resultData.put("glassIds", Collections.singletonList(glassId));
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if (workLine != null) {
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resultData.put("workLine", workLine);
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}
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return buildResult(deviceConfig, "scanOnce", true, msg, resultData);
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}
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/**
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* 设置暂停标志（供大车设备调用）
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*/
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public static void setPauseFlag(TaskExecutionContext context, boolean pause) {
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if (context != null) {
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context.getSharedData().put("scannerPause", pause);
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}
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}
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/**
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* 保存扫描到的玻璃ID到共享数据中
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*/
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@SuppressWarnings("unchecked")
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private void saveScannedGlassId(Map<String, Object> params, String glassId) {
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if (params == null || !StringUtils.hasText(glassId)) {
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return;
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}
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Object contextObj = params.get("_taskContext");
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if (contextObj instanceof TaskExecutionContext) {
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TaskExecutionContext context = (TaskExecutionContext) contextObj;
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List<String> scannedGlassIds = (List<String>) context.getSharedData()
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.computeIfAbsent("scannedGlassIds", k -> new java.util.ArrayList<>());
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if (!scannedGlassIds.contains(glassId)) {
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scannedGlassIds.add(glassId);
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log.debug("已保存扫描到的玻璃ID到共享数据: glassId={}", glassId);
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}
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}
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}
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private DevicePlcVO.OperationResult clearPlc(DeviceConfig deviceConfig,
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EnhancedS7Serializer serializer) {
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try {
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// 只清空PLC操作区字段（plcRequest、plcGlassId），不清空MES写区字段
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Map<String, Object> resetFields = new HashMap<>();
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resetFields.put("plcRequest", 0);
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resetFields.put("plcGlassId", "");
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plcDynamicDataService.writePlcData(deviceConfig, resetFields, serializer);
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return buildResult(deviceConfig, "clearPlc", true, "已清空PLC操作区字段（保留MES写区字段）", null);
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} catch (Exception e) {
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log.error("卧转立扫码清空PLC失败, deviceId={}", deviceConfig.getId(), e);
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return buildResult(deviceConfig, "clearPlc", false, "清空PLC失败: " + e.getMessage(), null);
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}
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}
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/**
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* 触发MES请求：写入plcRequest=1和plcGlassId（如果提供了玻璃ID）
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*/
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private void triggerScanRequest(DeviceConfig deviceConfig, EnhancedS7Serializer serializer, String glassId) {
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Map<String, Object> writeFields = new HashMap<>();
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writeFields.put("plcRequest", 1);
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if (StringUtils.hasText(glassId)) {
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writeFields.put("plcGlassId", glassId);
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}
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plcDynamicDataService.writePlcData(deviceConfig, writeFields, serializer);
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}
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/**
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* 清空PLC请求字段：只清除plcRequest和plcGlassId（不清除MES写区字段）
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*/
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private void clearPlcRequestFields(DeviceConfig deviceConfig, EnhancedS7Serializer serializer) {
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try {
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Map<String, Object> clearFields = new HashMap<>();
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clearFields.put("plcRequest", 0);
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clearFields.put("plcGlassId", "");
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plcDynamicDataService.writePlcData(deviceConfig, clearFields, serializer);
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} catch (Exception e) {
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log.error("清空PLC请求字段失败: deviceId={}", deviceConfig.getId(), e);
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// 不清空不影响主流程，只记录错误
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}
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}
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private Map<String, Object> waitForMesData(DeviceConfig deviceConfig,
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EnhancedS7Serializer serializer,
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WorkstationLogicConfig config) throws InterruptedException {
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long timeoutMs = Math.max(config.getScanIntervalMs(), 3_000);
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long deadline = System.currentTimeMillis() + timeoutMs;
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int pollInterval = Math.max(200, Math.min(config.getScanIntervalMs() / 5, 1_000));
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while (System.currentTimeMillis() < deadline) {
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Map<String, Object> mesData = plcDynamicDataService.readPlcData(deviceConfig, MES_FIELDS, serializer);
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if (mesData != null && !mesData.isEmpty()) {
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Integer mesSend = parseInteger(mesData.get("mesSend"));
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if (mesSend != null && mesSend == 1) {
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log.info("检测到MES已写入数据: deviceId={}, mesSend=1, mesGlassId={}, mesWidth={}, mesHeight={}, workLine={}",
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deviceConfig.getId(),
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mesData.get("mesGlassId"),
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mesData.get("mesWidth"),
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mesData.get("mesHeight"),
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mesData.get("workLine"));
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return mesData;
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}
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}
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Thread.sleep(pollInterval);
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}
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// 超时前最后一次尝试读取
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log.warn("等待MES数据超时: deviceId={}, timeout={}ms", deviceConfig.getId(), timeoutMs);
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Map<String, Object> lastMesData = plcDynamicDataService.readPlcData(deviceConfig, MES_FIELDS, serializer);
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if (lastMesData != null && !lastMesData.isEmpty()) {
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log.warn("超时前最后一次读取到的数据: deviceId={}, mesData={}",
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deviceConfig.getId(), lastMesData);
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}
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return Collections.emptyMap();
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}
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private GlassInfo buildGlassInfo(String glassId, Integer width, Integer height, Integer workLine) {
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GlassInfo glassInfo = new GlassInfo();
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glassInfo.setGlassId(glassId.trim());
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// mesWidth=表宽 -> glassWidth, mesHeight=长 -> glassLength
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if (width != null) {
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glassInfo.setGlassWidth(width); // 表宽
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}
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if (height != null) {
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glassInfo.setGlassLength(height); // 长
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}
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glassInfo.setStatus(GlassInfo.Status.ACTIVE);
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if (workLine != null) {
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glassInfo.setDescription("workLine=" + workLine);
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}
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return glassInfo;
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}
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private Integer parseInteger(Object value) {
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if (value instanceof Number) {
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return ((Number) value).intValue();
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}
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if (value == null) {
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return null;
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}
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try {
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return Integer.parseInt(String.valueOf(value));
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} catch (NumberFormatException e) {
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return null;
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}
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}
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private String parseString(Object value) {
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return value == null ? null : String.valueOf(value).trim();
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}
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private DevicePlcVO.OperationResult buildResult(DeviceConfig deviceConfig,
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String operation,
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boolean success,
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String message,
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Map<String, Object> data) {
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return DevicePlcVO.OperationResult.builder()
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.deviceId(deviceConfig.getId())
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.deviceName(deviceConfig.getDeviceName())
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.deviceCode(deviceConfig.getDeviceCode())
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.projectId(deviceConfig.getProjectId() != null ? String.valueOf(deviceConfig.getProjectId()) : null)
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.operation(operation)
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.success(success)
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.message(message)
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.timestamp(LocalDateTime.now())
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.data(data)
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.build();
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}
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}
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