更改配片逻辑

wu

2024-11-07 2d92826d942cd4c06e1f415d4a3896b99ec65e2b

 springboot-vue3/src/main/java/com/example/springboot/service/SpianServiceNew.java

@@ -1,4 +1,5 @@
package com.example.springboot.service;

import java.nio.charset.StandardCharsets;
import java.util.ArrayList;
import java.util.List;
@@ -8,102 +9,197 @@
import com.example.springboot.component.S7control;
import com.example.springboot.entity.GlassInfo;
import com.example.springboot.entity.StorageCage;
import com.example.springboot.entity.GlassInfo;
import com.example.springboot.entity.device.PlcParameterObject;
import com.example.springboot.mapper.AlbaniaMapper;
import com.google.common.primitives.Bytes;


@Service
public class SpianServiceNew {
    @Autowired
    private AlbaniaMapper albaniaMapper;
     //读取DB105区文件
    private PlcParameterObject plcmes=PLCAutoMes.PlcMesObject;
public Short selectAll(GlassInfo glassInfo) {
    if(glassInfo==null){
        //有进片请求但是测量台没有玻璃
        return 400;
    }
    //定义初始字段
    int cageid;
    String glassid=glassInfo.getGlassid();
    Double width=glassInfo.getWidth();
    //int mateid=glassInfo.getMateid();
    String flowcard=glassInfo.getFlowcard();
    int glasstype=glassInfo.getGlasstype();
    
    
    @Autowired
    private StorageCageService storageCageService;
    // 读取DB105区文件
    private PlcParameterObject plcmes = PLCAutoMes.PlcMesObject;

    //判断是否有同类型的
     cageid=albaniaMapper.SelectCage(glasstype,width, 50);
    //如果有同类型时直接增加
    if(cageid!=Integer.MIN_VALUE){
        //发送plc任务
        //Mestast(glassid,1001,cageid,1);
        
    }else{ 
         //判断玻璃是否进入大片笼
        if(glassInfo.getThickness()>=15){
            cageid=albaniaMapper.SelectNewCell(3,5);
        }else{
            cageid=albaniaMapper.SelectNewCell(3,5);
            //发送plc任务
    public Short selectAll(GlassInfo glassInfo) {
        if (glassInfo == null) {
            // 有进片请求但是测量台没有玻璃
            return 400;
        }
        //当返回的格子号为空时,返回400笼子已满
        if(cageid!=Integer.MIN_VALUE){
            Mestast(glassid,1001,cageid,1);
            //发送plc任务
            
        }else{
            return(400);
        }
    }
    //增加任务记录
    albaniaMapper.Inserttask(0, 0, 1001, cageid, glassid,glasstype, flowcard,0,0);
    return(200);

}
        System.out.println(glassInfo + "初始");
        // 定义初始字段
        StorageCage cage;
        String glassid = glassInfo.getGlassid();
        Double width = glassInfo.getWidth();
        Double height = glassInfo.getHeight();
        String flowcard = glassInfo.getFlowcard();
        Integer glasstype = glassInfo.getGlasstype();
        Double thickness = glassInfo.getThickness();
        GlassInfo glassfilms = albaniaMapper.SelectGlassinfo(glasstype);
        // 判断是否有同类型的
        cage = albaniaMapper.SelectCage(glasstype, width, 300);
        // 如果有同类型时直接增加
        if (cage != null) {
            // 发送plc任务
            Mestast(glassid, 1001, cage.getId(), 1, "MESID1", 1);
            System.out.println("任务发送玻璃id:" + glassid + "起始位置:" + 1001 + "格子号:" + cage.getId() + "启动:" + 1);

    //出片
    public Short selectout(int line) {
        int mateid;
        int glasstype;
        int tier;
        int sumid;
        String flowcard;
        GlassInfo glassmate=new GlassInfo();
           
            for(int i=1;i<=7;i++){
                glassmate= albaniaMapper.SelectOutGlass(line);
                mateid=glassmate.getMateid();
                glasstype=glassmate.getGlasstype();
                tier=glassmate.getTier();
                sumid=glassmate.getId();
                flowcard=glassmate.getFlowcard(); 
   
                    StorageCage glass= albaniaMapper.SelectCageGlass(glasstype);
                    //发送配片数据
                    Mestast(glassmate.getGlasstype()+"i", glass.getId(),2002, 0);
                    albaniaMapper.AddFinishNumber(flowcard, mateid, tier);
                    albaniaMapper.Inserttask(1, 0, glass.getId(), 2002, glassmate.getGlassid()+i, glasstype,glass.getFlowcard(),mateid,tier);
                    if(tier==sumid){
                        //本次配片完成发送启动命令
                        S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short)2);//出片任务启动
                        return (200);//结束
                    }
                
        } else {
            // 判断玻璃是否进入大片笼
            if (glassInfo.getThickness() >= 15) {
                cage = albaniaMapper.SelectNewCell(3, 5);
            } else {
                cage = albaniaMapper.SelectNewCell(0, 4);

                // System.out.println(cage + "理片笼判断");
            }
            // 当返回的格子号为空时,返回400笼子已满
            if (cage != null) {
                albaniaMapper.AddCage(cage.getId(), glassid, width, height, 1, glasstype, 0, thickness,
                        glassfilms.getFilms(),glassfilms.getFlowcard(),glassfilms.getMateid());
                Mestast(glassid, 1001, cage.getId(), 1, "MESID1", 1);
                System.out.println("任务发送玻璃id:" + glassid + "起始位置:" + 1001 + "格子号:" + cage.getId() + "启动:" + 1);
                albaniaMapper.UpdateStorage(width, height, cage.getId());
            } else {
                return (400);
            }
        }
        // 增加任务记录
        albaniaMapper.Inserttask(0, 0, 1001, cage.getId(), glassid, glasstype, flowcard, glassfilms.getMateid(), 0);
        albaniaMapper.UpdateQueueState(glassid);
        return (200);

    }
    //补充出片
    public Short mateOut() {
        double carwidth = -300;
        list<StorageTask> glassmate = albaniaMapper.SelectMateOut();
        return (200);
    }
    // 出片
    public Short selectout(int line) {
        GlassInfo glassmate = new GlassInfo();
        GlassInfo method = new GlassInfo();
        StorageCage glass = new StorageCage();
        int glassend = 0;
        double carwidth = -300;
        method = albaniaMapper.SelectMethod(line);
        if (method == null) {
            return (400);
        }
        double width = 0;
        for (int i = 1; i <= 7; i++) {
            // 如果不是直通模式只出有完整配片的流程卡
            if (method.getMethod() == 0) {
                // glassmate= albaniaMapper.SelectOutGlass(1);
                //判断有数量的配片id
                List<GlassInfo> peipianid = albaniaMapper.SelectOutGlass3(method.getFlowcard());
                if (peipianid.size() == 0) {
                    System.out.println("peipianid:"+peipianid);
                    return (400);
                } else {
                    for (int j = 0; j < peipianid.size(); j++) {
                        // 判断配片宽度是否够上大车
                        // GlassInfo glasswidth = albaniaMapper.SelectOutGlass6(peipianid.get(j).getFlowcard(),peipianid.get(j).getMateid());
                        // if (glasswidth.getWidth() <= 4300) {
                            //是否有足够的库存数量
                            List<String> peipiancage = albaniaMapper.SelectOutGlass4(peipianid.get(j).getFlowcard(),peipianid.get(j).getMateid());                              
                            //是否有足够的可出片数量
                            List<String> peipiancage2 = albaniaMapper.SelectOutGlass8(peipianid.get(j).getFlowcard(),peipianid.get(j).getMateid()); 
                            // System.out.println("peipiancage:"+peipiancage+peipianid.get(j).getMateid()); 
                            // System.out.println("peipiancage2:"+peipiancage2);                                     
                            if (!peipiancage.contains("不足")&&!peipiancage2.contains("不足")) {
                                List<GlassInfo> chupian = albaniaMapper.SelectOutGlass7(peipianid.get(j).getFlowcard(),peipianid.get(j).getMateid());
                                for (int k = 0; k < chupian.size(); k++) {
                                      glass = albaniaMapper.SelectCageGlass(chupian.get(k).getGlasstype());
                                      carwidth= carwidth+glass.getGlassWidth()+300;
                                      if (carwidth<=4300) {
                                          // 发送配片数据
                                    //   Mestast(chupian.get(k).getGlassid(), glass.getId(), 2001, 0, "MESID" + (k+1), k+1);                                    
                                      albaniaMapper.AddFinishNumber(chupian.get(k).getFlowcard(), chupian.get(k).getMateid(), chupian.get(k).getTier());
                                      storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1
                                      albaniaMapper.Inserttask(1, 0, glass.getId(), 2001, chupian.get(k).getGlassid(),
                                      chupian.get(k).getGlasstype(), chupian.get(k).getFlowcard(), chupian.get(k).getMateid(), chupian.get(k).getTier());
                                      }else {
                                        albaniaMapper.AddFinishNumber(chupian.get(k).getFlowcard(), chupian.get(k).getMateid(), chupian.get(k).getTier());
                                        storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1
                                        albaniaMapper.InsertOutTask(1, 0, glass.getId(), 2001, chupian.get(k).getGlassid(),
                                        chupian.get(k).getGlasstype(), chupian.get(k).getFlowcard(), chupian.get(k).getMateid(), chupian.get(k).getTier());
                                      }
                                    
                                }
                                // 本次配片完成发送启动命令
                                S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 出片任务启动
                                return (200);// 结束
                            }
                        // }
                        //  else {
                        //     continue;
                        // }
                    }
                    System.out.println("未有完整配片");
                    return (400);
                }

            } else {
                // 直通模式时按顺序直出
                glassmate= albaniaMapper.SelectOutGlass(1);
                // glassmate = albaniaMapper.SelectOutGlass2(1);
                // // 获取直通模式最后一块
                // glassend = albaniaMapper.SelectOutGlassend(1);
           
     
       
        return(200);// 结束
            }
            System.err.println("出片:" + glassmate);
            if (glassmate == null && i > 1) {
                // 本次配片完成发送启动命令
                S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 出片任务启动
                System.out.println("出完任务:1,任务状态:0,起始:" + glass.getId() + ",目标" + "2001");
                return (200);// 结束
            }
            if (glassmate == null) {
                // 未领取任务
                System.out.println("未领取任务:" + i);
                return (400);
            } else {
                glass = albaniaMapper.SelectCageGlass(glassmate.getGlasstype());
                System.out.println("glassmate:" + glassmate  + "glass:" + glass);
                if (glass != null) {
                    // 发送任务之前判断车上的剩余宽度是否大于此玻璃
                    width = width + glassmate.getWidth() + 300;
                    // 大于车上空余宽度时提前发送出片启动
                    if (width > 4300) {
                        // 本次配片完成发送启动命令
                        S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 出片任务启动
                        return (200);// 结束
                    }
                    // 发送配片数据
                    Mestast(glass.getGlassId(), glass.getId(), 2001, 0, "MESID" + i, i);
                    albaniaMapper.AddFinishNumber(glassmate.getFlowcard(), glassmate.getMateid(), glassmate.getTier());
                    storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1
                    albaniaMapper.Inserttask(1, 0, glass.getId(), 2001, glassmate.getGlassid(),
                    glassmate.getGlasstype(), glass.getFlowcard(), glassmate.getMateid(), glassmate.getTier());
                    // if (glassmate.getTier() == glassmate.getId() || glassmate.getTier() == glassend|| method.getMethod() == 1) {// 当配片数量等于成品小片总片数时
                    //     // 本次配片完成发送启动命令
                    //     S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 出片任务启动
                    //     System.out.println("任务类型:1,任务状态:0,起始:" + glass.getId() + ",目标" + "2001");
                    //     return (200);// 结束
                    // }

                } else {
                    return (400);// 结束
                }

            }
        }
        return (200);// 结束
    }

    // 派发任务玻璃id
    public void outmesid(String glassid, String address) {
      //读取DB105区文件
      PlcParameterObject plcmes=PLCAutoMes.PlcMesObject;
        // 读取DB105区文件
        PlcParameterObject plcmes = PLCAutoMes.PlcMesObject;
        // System.out.println("outmesid:" + glassid);
        List<Byte> glassidlist = new ArrayList();
        char ds[] = glassid.toCharArray();
@@ -111,9 +207,10 @@
            glassidlist.add((byte) iditem);
        }
        byte[] bytes = Bytes.toArray(glassidlist);
        // writeString
        System.out.println("outmesidbytes:" + bytes.length);
        S7control.getinstance().WriteByte(plcmes.getPlcParameter(address).getAddress(),bytes);
        //S7control.getinstance().WriteByte(address, bytes);// 派发出片id
        System.out.println(plcmes.getPlcParameter(address).getAddress());
        System.out.println();

    }

@@ -127,7 +224,7 @@
                writedstrIdOut.append((char) iditem);
            }
        }
        return writedstrIdOut;  
        return writedstrIdOut;
    }

    // char数组转化成bit数组
@@ -149,16 +246,30 @@
        return listbool;
    }

    //下发理片任务
    public void Mestast(String glassid,int MESToPLCStart1,int MESToPLCTarget1,int MESToPLC) {
        outmesid(glassid, "MESID1");//下发玻璃id
        S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLCStart1").getAddress(), (short) MESToPLCStart1);//起始位置
        S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLCTarget1").getAddress(), (short) MESToPLCTarget1);//目标位置
        if(MESToPLC!=0){
            S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short)MESToPLC);//mes理片任务类型
    // 下发理片任务
    public void Mestast(String glassid, int MESToPLCStart1, int MESToPLCTarget1, int MESToPLC, String address, int i) {
        // System.out.println("下发理片任务数据：");
        // System.out.println("玻璃 ID: " + glassid);
        // System.out.println("起始位置: " + MESToPLCStart1);
        // System.out.println("目标位置: " + MESToPLCTarget1);
        // System.out.println("任务类型: " + MESToPLC);
        // System.out.println("地址: " + address);
        // System.out.println("索引: " + i);
        S7control.getinstance().writeString(plcmes.getPlcParameter(address).getAddress(), glassid);// 玻璃id
        S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLCStart" + i).getAddress(),
                (short) MESToPLCStart1);// 起始位置
        S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLCTarget" + i).getAddress(),
                (short) MESToPLCTarget1);// 目标位置
        if (MESToPLC != 0) {
            S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) MESToPLC);// mes理片任务类型
        }
        
        
    }

    // 扫码增加队列任务
    public boolean scan(String address) {
        List<Short> list = S7control.getinstance().ReadWord(address, 1);// 返回为ture时为1
        boolean listbool = list.contains((short) 1);
        return listbool;
    }

}