| | |
| | | package com.example.springboot.service; |
| | | |
| | | |
| | | import java.nio.charset.StandardCharsets; |
| | | import java.util.ArrayList; |
| | | import java.util.List; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.stereotype.Service; |
| | | |
| | | import com.example.springboot.component.PLCAutoMes; |
| | | import com.example.springboot.component.S7control; |
| | | import com.example.springboot.entity.GlassInfo; |
| | | import com.example.springboot.entity.StorageCage; |
| | | import com.example.springboot.entity.north_glass_buffer1; |
| | | import com.example.springboot.entity.device.PlcParameterObject; |
| | | import com.example.springboot.mapper.SpianMapper; |
| | | import com.example.springboot.mapper.AlbaniaMapper; |
| | | import com.google.common.primitives.Bytes; |
| | | |
| | | |
| | | @Service |
| | | public class SpianServiceNew { |
| | | @Autowired |
| | | private SpianMapper spianMapper; |
| | | |
| | | // @GetMapping("/all") |
| | | public Short selectAll(String glassid) { |
| | | //读取DB105区文件 |
| | | PlcParameterObject plcmes=PLCAutoMes.PlcMesObject; |
| | | //读106 |
| | | PlcParameterObject plcread=PLCAutoMes.PlcReadObject; |
| | | int cage1 = 0; |
| | | int cells; |
| | | int ids; |
| | | int prcid; |
| | | int tiers; |
| | | int prctier; |
| | | double width; |
| | | double minwidth = 0; |
| | | |
| | | north_glass_buffer1 glasslist = spianMapper.selectGlass(glassid); // 获取玻璃参数 |
| | | // 如果没有此id时 |
| | | if (glasslist == null) { |
| | | return (300); |
| | | } |
| | | |
| | | double widths = glasslist.getglasslengthmm(); |
| | | String orderids = glasslist.getordernumber(); |
| | | String FrameBarcode = glasslist.getFrameBarcode(); |
| | | // 获取铝框相关度最高的笼子排序 |
| | | List<StorageCage> storageCage = spianMapper.selectAllFbarcode(FrameBarcode, widths, 400); |
| | | // 判断铝框指定空格是否需要间隔空间 |
| | | if (storageCage.size() == 0) { |
| | | storageCage = spianMapper.selectAll(orderids, FrameBarcode); |
| | | } |
| | | if (storageCage == null) { |
| | | return (400); |
| | | } |
| | | for (StorageCage storageCage2 : storageCage) { |
| | | // 保存订单优先顺序笼子号 |
| | | cage1 = storageCage2.getCage(); |
| | | // 判断该笼子号相邻最大的空格数 |
| | | int cages = spianMapper.selectCage(cage1); |
| | | |
| | | // 如果相邻笼子没有空格,或者有正在执行的出片任务时返回400 |
| | | if (cages == 0) { |
| | | return (400); |
| | | } |
| | | StorageCage cages1; |
| | | // 判断是否是第二片需要加间隔物 |
| | | prctier = spianMapper.selectsum(cage1, storageCage2.getCell());// 传给prc的格子内玻璃数 |
| | | if (prctier > 0) { |
| | | cages1 = spianMapper.selectCage1(cage1, storageCage2.getCell(), widths + 400); |
| | | } else { |
| | | cages1 = spianMapper.selectCage1(cage1, storageCage2.getCell(), widths); |
| | | } |
| | | // 判断选中笼子是否有合适宽度空格 |
| | | // 有合适空格时进片 |
| | | if (cages1 != null && cages >= 1 && storageCage2.getDisabled() == 0) { |
| | | ids = cages1.getId();// 数据库ID |
| | | tiers = cages1.getTier();// 内外片 |
| | | cells = cages1.getCell();// 格子号 |
| | | prcid = cages1.getPrcId();// 传给prc的目标地id |
| | | width = cages1.getWidth();// 格子剩余宽度 |
| | | widths = glasslist.getglasslengthmm(); |
| | | |
| | | // 执行进片 |
| | | |
| | | // 获取该格子内是否有玻璃 |
| | | int cellint = spianMapper.selectcell(cage1, cells); |
| | | if (cellint == 1) { |
| | | // 将外片玻璃的数据更新到内片 |
| | | spianMapper.UpdateDBCage(ids, cage1, cells, 1); |
| | | // 将新入的玻璃存入外片 |
| | | spianMapper.UpdataAddCage2(orderids, glassid, glasslist, cage1, cells, ids - 1, 2); |
| | | spianMapper.UpdataAddCage1(widths, cage1, cells);// 减少格子宽度 |
| | | } else { |
| | | // 数据库修改笼子表新增一条玻璃 |
| | | spianMapper.UpdataAddCage2(orderids, glassid, glasslist, cage1, cells, ids, 2); |
| | | spianMapper.UpdataAddCage1(widths, cage1, cells);// 减少格子宽度 |
| | | } |
| | | // 进片车起始位置 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddStart").getAddress(plcmes.getPlcParameter("AddStart").getAddressIndex()), (short) 1000); |
| | | // 进片车目标位置 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("Addgoal").getAddress(plcmes.getPlcParameter("Addgoal").getAddressIndex()), (short) prcid); |
| | | // 进片玻璃宽 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddLength").getAddress(plcmes.getPlcParameter("AddLength").getAddressIndex()), (short) widths); |
| | | // 进片笼内已有玻璃数 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddCount").getAddress(plcmes.getPlcParameter("AddCount").getAddressIndex()), (short) prctier); |
| | | // 进片车启动 1为启动 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); |
| | | String activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 |
| | | int activate2 = 0; |
| | | if (activate.equals("1")) { |
| | | activate2 = 1; |
| | | }else{ |
| | | while (activate.equals("1")) { |
| | | // 出片任务发送字改为1 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); |
| | | activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 |
| | | } |
| | | } |
| | | outmesid(glassid, "FeedID");//派发id |
| | | spianMapper.Inserttask(0, 0, 1000, ids, glassid.toString(), prctier,activate2);// 新增任务 |
| | | return (200); |
| | | |
| | | } |
| | | |
| | | } |
| | | return (400); |
| | | |
| | | private AlbaniaMapper albaniaMapper; |
| | | //读取DB105区文件 |
| | | private PlcParameterObject plcmes=PLCAutoMes.PlcMesObject; |
| | | public Short selectAll(GlassInfo glassInfo) { |
| | | if(glassInfo==null){ |
| | | //有进片请求但是测量台没有玻璃 |
| | | return 400; |
| | | } |
| | | //定义初始字段 |
| | | int cageid; |
| | | String glassid=glassInfo.getGlassid(); |
| | | Double width=glassInfo.getWidth(); |
| | | //int mateid=glassInfo.getMateid(); |
| | | String flowcard=glassInfo.getFlowcard(); |
| | | int glasstype=glassInfo.getGlasstype(); |
| | | |
| | | |
| | | |
| | | public Short selectout2(String glassid) { |
| | | //读取DB105区文件 |
| | | PlcParameterObject plcmes=PLCAutoMes.PlcMesObject; |
| | | //读106 |
| | | PlcParameterObject plcread=PLCAutoMes.PlcReadObject; |
| | | |
| | | char[] a = glassid.toCharArray(); |
| | | List<Short> datas = new ArrayList<>(); |
| | | // 获取优先出片的位置 |
| | | StorageCage cageout = spianMapper.selectOut2(glassid); |
| | | if (cageout == null) { |
| | | return (300); |
| | | //判断是否有同类型的 |
| | | cageid=albaniaMapper.SelectCage(glasstype,width, 50); |
| | | //如果有同类型时直接增加 |
| | | if(cageid!=Integer.MIN_VALUE){ |
| | | //发送plc任务 |
| | | Mestast(glassid, 1001, cageid, 1,"MESID1"); |
| | | //任务发送字 |
| | | //Mestast(glassid,1001,cageid,1); |
| | | |
| | | }else{ |
| | | //判断玻璃是否进入大片笼 |
| | | if(glassInfo.getThickness()>=15){ |
| | | cageid=albaniaMapper.SelectNewCell(3,5); |
| | | }else{ |
| | | cageid=albaniaMapper.SelectNewCell(3,5); |
| | | //发送plc任务 |
| | | } |
| | | |
| | | int cage = cageout.getCage(); // 储存出片位置,笼子格子几号玻璃 |
| | | int cell = cageout.getCell();// 出片格号 |
| | | int tier = cageout.getTier();// 出片内外片 |
| | | int prcid = cageout.getPrcId();// prcid |
| | | int prcid2; |
| | | int ids; |
| | | int cages; |
| | | int cells; |
| | | double glasswidth = cageout.getGlassWidth(); |
| | | int state = spianMapper.selectGlassState(cage, cell);// 获取格子数量 |
| | | // 判断玻璃内外片 |
| | | if (tier == 2) { |
| | | //当返回的格子号为空时,返回400笼子已满 |
| | | if(cageid!=Integer.MIN_VALUE){ |
| | | Mestast(glassid,1001,cageid,1,"MESID1"); |
| | | //发送plc任务 |
| | | |
| | | // 判断玻璃可直接出片时 |
| | | spianMapper.OverOutSlice(glassid.toString(), 1, 0);// 更新出片队列任务状态为进行中 |
| | | spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度 |
| | | spianMapper.UpdataGlassCageState(glassid.toString(), 3);// 更改笼子表的玻璃状态 |
| | | spianMapper.Inserttask(1, 0, cageout.getId(), 1000, glassid, state, 3);// 新增任务 |
| | | |
| | | } else { |
| | | // 获取格子的玻璃数量 |
| | | |
| | | // 判断内片是否需要调拨 |
| | | if (state == 1) { |
| | | spianMapper.OverOutSlice(glassid.toString(), 1, 0);// 更新出片队列任务状态为进行中 |
| | | spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度 |
| | | spianMapper.UpdataGlassCageState(glassid, 3);// 更改笼子表的玻璃状态 |
| | | spianMapper.Inserttask(1, 0, cageout.getId(), 1000, glassid, 1,3);// 新增任务 |
| | | |
| | | |
| | | } else { |
| | | // 玻璃需要调拨时,判断属于哪个半区的笼子 |
| | | if (cage < 6) { |
| | | StorageCage cagecell = spianMapper.selectGlassCage(cage, glasswidth, 0, 6, cell); |
| | | if (cagecell == null) { |
| | | return (300); |
| | | } |
| | | // 获取调拨位置进行调拨 |
| | | prcid2 = cagecell.getPrcId();// 调拨目标位PRCID |
| | | ids = cagecell.getId();// 调拨目标位ID |
| | | cages = cagecell.getCage();// 调拨目标位笼子 |
| | | cells = cagecell.getCell();// 调拨目标位格子 |
| | | // 更换玻璃的笼子 |
| | | String glassids = spianMapper.SelectGlassid(cage, cell); // 获取被调拨的玻璃id |
| | | spianMapper.UpdataGlassCageState(glassids, 3);// 更改笼子表的玻璃状态 |
| | | spianMapper.UpdateDBCage(ids, cage, cell, 2);// 将原格子数据更新到新格子里 |
| | | spianMapper.UpdataAddCage1(glasswidth, cages, cells);// 减少新格子宽度 |
| | | spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度 |
| | | spianMapper.Inserttask(2, 0, cageout.getId(), ids, glassids, 2, 3);// 新增调度任务 |
| | | |
| | | } else {// 笼子号大于5时 |
| | | StorageCage cagecell = spianMapper.selectGlassCage(cage, glasswidth, 5, 11, cell); |
| | | if (cagecell == null) { |
| | | return (300); |
| | | } |
| | | // 获取调拨位置进行调拨 |
| | | prcid2 = cagecell.getPrcId();// 调拨目标位prcID |
| | | ids = cagecell.getId();// 调拨目标位ID |
| | | cages = cagecell.getCage();// 调拨目标位笼子 |
| | | cells = cagecell.getCell();// 调拨目标位格子 |
| | | String glassids = spianMapper.SelectGlassid(cage, cell); // 获取被调拨的玻璃id |
| | | spianMapper.UpdataGlassCageState(glassids, 3);// 更改笼子表的玻璃状态 |
| | | spianMapper.Inserttask(2, 0, cageout.getId() + 1, ids, glassids, 2, 3);// 新增调度任务 |
| | | spianMapper.UpdateDBCage(ids, cage, cell, 2);// 将原格子数据更新到新格子里 |
| | | spianMapper.UpdataAddCage1(glasswidth, cages, cells);// 减少新格子宽度 |
| | | spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度 |
| | | |
| | | |
| | | } |
| | | //发送plc任务 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddStart").getAddress(plcmes.getPlcParameter("AddStart").getAddressIndex()), (short) prcid); |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("Addgoal").getAddress(plcmes.getPlcParameter("Addgoal").getAddressIndex()), (short) prcid2); |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddCount").getAddress(plcmes.getPlcParameter("AddCount").getAddressIndex()), (short) state); |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); |
| | | String activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 |
| | | int activate2 = 0; |
| | | if (activate.equals("1")) { |
| | | activate2 = 1; |
| | | }else{ |
| | | while (activate.equals("1")) { |
| | | // 出片任务发送字改为1 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); |
| | | activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 |
| | | } |
| | | } |
| | | outmesid(glassid, "ReleaseID");//派发id |
| | | //发送完倒片结束 |
| | | return (200); // 结束 |
| | | } |
| | | }else{ |
| | | return(400); |
| | | } |
| | | // 出片车起始位置 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddStart").getAddress(plcmes.getPlcParameter("OutStart").getAddressIndex()), (short) prcid); |
| | | // 出片车目标位置 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("Addgoal").getAddress(plcmes.getPlcParameter("Outgoal").getAddressIndex()), (short) 1000); |
| | | // 出片笼内已有玻璃数 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddCount").getAddress(plcmes.getPlcParameter("OutCount").getAddressIndex()), (short) state); |
| | | // 出片车启动 1为启动 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("OutActivate").getAddressIndex()), (short) 1); |
| | | String activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 |
| | | int activate2 = 0; |
| | | if (activate.equals("1")) { |
| | | activate2 = 1; |
| | | }else{ |
| | | while (activate.equals("1")) { |
| | | // 出片任务发送字改为1 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); |
| | | |
| | | activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 |
| | | } |
| | | } |
| | | outmesid(glassid, "ReleaseID");//派发id |
| | | //直接出片结束 |
| | | } |
| | | //增加任务记录 |
| | | albaniaMapper.Inserttask(0, 0, 1001, cageid, glassid,glasstype, flowcard,0,0); |
| | | return(200); |
| | | |
| | | } |
| | | |
| | | //出片 |
| | | public Short selectout(int line) { |
| | | int mateid; |
| | | int glasstype; |
| | | int tier; |
| | | int sumid; |
| | | String flowcard; |
| | | GlassInfo glassmate=new GlassInfo(); |
| | | |
| | | for(int i=1;i<=7;i++){ |
| | | glassmate= albaniaMapper.SelectOutGlass(line); |
| | | if(glassmate==null){ |
| | | //未领取任务 |
| | | return (400); |
| | | }else{ |
| | | mateid=glassmate.getMateid(); |
| | | glasstype=glassmate.getGlasstype(); |
| | | tier=glassmate.getTier(); |
| | | sumid=glassmate.getId(); |
| | | flowcard=glassmate.getFlowcard(); |
| | | |
| | | StorageCage glass= albaniaMapper.SelectCageGlass(glasstype); |
| | | if(glass!=null){ |
| | | //发送配片数据 |
| | | Mestast(glassmate.getGlasstype()+"i", glass.getId(),2002, 0,"MESID"+i); |
| | | albaniaMapper.AddFinishNumber(flowcard, mateid, tier); |
| | | albaniaMapper.Inserttask(1, 0, glass.getId(), 2002, glassmate.getGlassid()+i, glasstype,glass.getFlowcard(),mateid,tier); |
| | | if(tier==sumid){//当配片数量等于成品小片总片数时 |
| | | //本次配片完成发送启动命令 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short)2);//出片任务启动 |
| | | return (200);//结束 |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | return(200);// 结束 |
| | | } |
| | | |
| | |
| | | glassidlist.add((byte) iditem); |
| | | } |
| | | byte[] bytes = Bytes.toArray(glassidlist); |
| | | //writeString |
| | | System.out.println("outmesidbytes:" + bytes.length); |
| | | S7control.getinstance().WriteByte(plcmes.getPlcParameter(address).getAddress(plcmes.getPlcParameter(address).getAddressIndex()),bytes); |
| | | System.out.println(plcmes.getPlcParameter(address).getAddress()); |
| | | System.out.println(); |
| | | |
| | | //S7control.getinstance().WriteByte(plcmes.getPlcParameter(address).getAddress(),bytes); |
| | | //S7control.getinstance().WriteByte(address, bytes);// 派发出片id |
| | | |
| | | } |
| | |
| | | writedstrIdOut.append((char) iditem); |
| | | } |
| | | } |
| | | return writedstrIdOut; |
| | | return writedstrIdOut; |
| | | } |
| | | |
| | | // char数组转化成bit数组 |
| | |
| | | return listbool; |
| | | } |
| | | |
| | | // 根据玻璃id完成在进行中的任务 |
| | | public void overtask(String glassid) { |
| | | |
| | | spianMapper.UpdatetaskOut(glassid.toString());// 完成上一次 出片或者进片任务 |
| | | spianMapper.OverOutSlice(glassid.toString(), 2, 1);// 完成出片队列任务 |
| | | spianMapper.UpdataGlassCage(glassid.toString(), 0);// 清除出片格子玻璃信息 |
| | | spianMapper.UpdateCageOver(glassid.toString(), 0);// 更改笼子表出片状态 |
| | | spianMapper.UpdateCageadd(glassid.toString(), 1);// 更改笼子表进片状态 |
| | | spianMapper.UpdateAddQueue(glassid.toString());// 把进片的玻璃更新到出片队列中 |
| | | //下发理片任务 |
| | | public void Mestast(String glassid,int MESToPLCStart1,int MESToPLCTarget1,int MESToPLC,String address) { |
| | | S7control.getinstance().writeString(plcmes.getPlcParameter(address).getAddress(),glassid);//玻璃id |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLCStart1").getAddress(), (short) MESToPLCStart1);//起始位置 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLCTarget1").getAddress(), (short) MESToPLCTarget1);//目标位置 |
| | | if(MESToPLC!=0){ |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short)MESToPLC);//mes理片任务类型 |
| | | } |
| | | } |
| | | |
| | | |
| | | } |