| | |
| | | |
| | | } else { |
| | | // 判断玻璃是否进入大片笼 |
| | | if (glassInfo.getThickness() > 4 &&glassInfo.getWidth()>= 1500) { |
| | | if (glassInfo.getThickness() > 14) { |
| | | cage = albaniaMapper.SelectNewCell(3, 5); |
| | | } else { |
| | | cage = albaniaMapper.SelectNewCell(0, 4); |
| | | |
| | | // System.out.println(cage + "理片笼判断"); |
| | | } |
| | | // 当小片笼子不够,则符合条件的可以进入大片笼 |
| | | if (cage == null && glassInfo.getWidth() >= 1500 && glassInfo.getThickness() > 4) { |
| | | cage = albaniaMapper.SelectNewCell(3, 5); |
| | | } |
| | | // 当返回的格子号为空时,返回400笼子已满 |
| | | if (cage != null) { |
| | | albaniaMapper.AddCage(cage.getId(), glassid, width, height, 1, glasstype, 0, thickness, |
| | | glassfilms.getFilms(), glassfilms.getFlowcard(), glassfilms.getMateid()); |
| | | glassfilms.getFilms(), glassfilms.getFlowcard(), glassfilms.getMateid(), glassfilms.getTier()); |
| | | Mestast(glassid, 1001, cage.getId(), 1, "MESID1", 1); |
| | | System.out.println("任务发送玻璃id:" + glassid + "起始位置:" + 1001 + "格子号:" + cage.getId() + "启动:" + 1); |
| | | albaniaMapper.UpdateStorage(width, height, cage.getId()); |
| | |
| | | } |
| | | } |
| | | // 增加任务记录 |
| | | albaniaMapper.Inserttask(0, 0, 1001, cage.getId(), glassid, glasstype, flowcard, glassfilms.getMateid(), 0); |
| | | albaniaMapper.Inserttask(0, 0, 1001, cage.getId(), glassid, glasstype, flowcard, glassfilms.getMateid(), |
| | | glassfilms.getTier()); |
| | | albaniaMapper.UpdateQueueState(glassid); |
| | | return (200); |
| | | |
| | |
| | | // 补充出片 |
| | | public Short mateOut() { |
| | | double carwidth = -300; |
| | | |
| | | |
| | | List<StorageTask> glassmate = albaniaMapper.SelectOutTask(); |
| | | String type=glassmate.get(0).getTaskType(); |
| | | String type = glassmate.get(0).getTaskType(); |
| | | if (glassmate.size() == 0) { |
| | | return (400); |
| | | } else { |
| | | for (int i = 0; i < glassmate.size(); i++) { |
| | | GlassInfo glass = albaniaMapper.SelectGlassInfo(glassmate.get(i).getGlasstype()); |
| | | carwidth = carwidth + glass.getWidth() + 300; |
| | | if (carwidth >= 4300&&type!=glassmate.get(i).getTaskType()) { |
| | | if (carwidth >= 4300 && type != glassmate.get(i).getTaskType()) { |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 出片任务启动 |
| | | MestoPlc(); |
| | | return (200); |
| | | } else { |
| | | //增加一条任务记录 |
| | | // 增加一条任务记录 |
| | | albaniaMapper.Inserttask(1, 0, Integer.parseInt(glassmate.get(i).getShelfRack()), 2001, |
| | | glassmate.get(i).getGlassId(), glassmate.get(i).getGlasstype(), |
| | | glassmate.get(i).getFlowcard(), glassmate.get(i).getMateid(), glassmate.get(i).geTier()); |
| | | //完成出片队列的任务 |
| | | // 完成出片队列的任务 |
| | | albaniaMapper.UpdateOutTask(glassmate.get(i).getId()); |
| | | //发送plc任务 |
| | | // 发送plc任务 |
| | | Mestast(glassmate.get(i).getGlassId(), |
| | | Integer.parseInt(glassmate.get(i).getShelfRack()), 2001, 0, "MESID" + (i + 1),i + 1); |
| | | System.out.println("发送出片队列配片任务:"+glassmate.get(i).getShelfRack()); |
| | | Integer.parseInt(glassmate.get(i).getShelfRack()), 2001, 0, "MESID" + (i + 1), i + 1); |
| | | System.out.println("发送出片队列配片任务:" + glassmate.get(i).getShelfRack()); |
| | | } |
| | | } |
| | | // 本次配片完成发送启动命令 |
| | | // S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 出片任务启动 |
| | | // S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), |
| | | // (short) 1);// 出片任务启动 |
| | | while (true) { |
| | | String currentValue = plcmes.getPlcParameter("MESToPLC").getValue(); |
| | | // 检查 MESToPLC 的值是否为 0 |
| | | if (currentValue.equals("1")) { |
| | | System.out.println("发送启动字现在为1,停止循环写入"); |
| | | break; // 退出循环 |
| | | } |
| | | // 如果不为 1,继续写入 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 任务发送字 |
| | | System.out.println("继续写入 MESToPLC,当前值:" + currentValue); |
| | | try { |
| | | Thread.sleep(100); // 例如每秒检查一次 |
| | | } catch (InterruptedException e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | MestoPlc(); |
| | | |
| | | } |
| | |
| | | int glassend = 0; |
| | | double carwidth = -300; |
| | | double width = 0; |
| | | for (int i = 1; i <= 7; i++) { |
| | | method = albaniaMapper.SelectMethod(line); |
| | | if (method == null) { |
| | | |
| | | method = albaniaMapper.SelectMethod(line); |
| | | if (method == null) { |
| | | return (400); |
| | | } |
| | | // 如果不是直通模式只出有完整配片的流程卡 |
| | | if (method.getMethod() == 0) { |
| | | // glassmate= albaniaMapper.SelectOutGlass(1); |
| | | // 判断有数量的配片id |
| | | List<GlassInfo> peipianid = albaniaMapper.SelectOutGlass3(method.getFlowcard()); |
| | | if (peipianid.size() == 0) { |
| | | System.out.println("peipianid:" + peipianid); |
| | | return (400); |
| | | } |
| | | // 如果不是直通模式只出有完整配片的流程卡 |
| | | if (method.getMethod() == 0) { |
| | | // glassmate= albaniaMapper.SelectOutGlass(1); |
| | | // 判断有数量的配片id |
| | | List<GlassInfo> peipianid = albaniaMapper.SelectOutGlass3(method.getFlowcard()); |
| | | if (peipianid.size() == 0) { |
| | | System.out.println("peipianid:" + peipianid); |
| | | return (400); |
| | | } else { |
| | | for (int j = 0; j < peipianid.size(); j++) { |
| | | // 判断配片宽度是否够上大车 |
| | | // GlassInfo glasswidth = |
| | | // albaniaMapper.SelectOutGlass6(peipianid.get(j).getFlowcard(),peipianid.get(j).getMateid()); |
| | | // if (glasswidth.getWidth() <= 4300) { |
| | | // 是否有足够的库存数量 |
| | | List<String> peipiancage = albaniaMapper.SelectOutGlass4(peipianid.get(j).getFlowcard(), |
| | | } else { |
| | | for (int j = 0; j < peipianid.size(); j++) { |
| | | // 判断配片宽度是否够上大车 |
| | | // GlassInfo glasswidth = |
| | | // albaniaMapper.SelectOutGlass6(peipianid.get(j).getFlowcard(),peipianid.get(j).getMateid()); |
| | | // if (glasswidth.getWidth() <= 4300) { |
| | | // 是否有足够的库存数量 |
| | | List<String> peipiancage = albaniaMapper.SelectOutGlass4(peipianid.get(j).getFlowcard(), |
| | | peipianid.get(j).getMateid()); |
| | | // 是否有足够的可出片数量 |
| | | List<String> peipiancage2 = albaniaMapper.SelectOutGlass8(peipianid.get(j).getFlowcard(), |
| | | peipianid.get(j).getMateid()); |
| | | // System.out.println("peipiancage:"+peipiancage+peipianid.get(j).getMateid()); |
| | | // System.out.println("peipiancage2:"+peipiancage2); |
| | | if (!peipiancage.contains("不足")) { |
| | | List<GlassInfo> chupian = albaniaMapper.SelectOutGlass7(peipianid.get(j).getFlowcard(), |
| | | peipianid.get(j).getMateid()); |
| | | // 是否有足够的可出片数量 |
| | | List<String> peipiancage2 = albaniaMapper.SelectOutGlass8(peipianid.get(j).getFlowcard(), |
| | | peipianid.get(j).getMateid()); |
| | | // System.out.println("peipiancage:"+peipiancage+peipianid.get(j).getMateid()); |
| | | // System.out.println("peipiancage2:"+peipiancage2); |
| | | if (!peipiancage.contains("不足") && !peipiancage2.contains("不足")) { |
| | | List<GlassInfo> chupian = albaniaMapper.SelectOutGlass7(peipianid.get(j).getFlowcard(), |
| | | peipianid.get(j).getMateid()); |
| | | for (int k = 0; k < chupian.size(); k++) { |
| | | glass = albaniaMapper.SelectCageGlass(chupian.get(k).getGlasstype()); |
| | | carwidth = carwidth + glass.getGlassWidth() + 300; |
| | | if (carwidth <= 4300) { |
| | | // 发送配片数据 |
| | | Mestast(chupian.get(k).getGlassid(), glass.getId(), 2001, 0, "MESID" + (k + 1), |
| | | k + 1); |
| | | albaniaMapper.AddFinishNumber(chupian.get(k).getFlowcard(), |
| | | chupian.get(k).getMateid(), chupian.get(k).getTier()); |
| | | storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1 |
| | | albaniaMapper.Inserttask(1, 0, glass.getId(), 2001, chupian.get(k).getGlassid(), |
| | | chupian.get(k).getGlasstype(), chupian.get(k).getFlowcard(), |
| | | chupian.get(k).getMateid(), chupian.get(k).getTier()); |
| | | } else { |
| | | albaniaMapper.AddFinishNumber(chupian.get(k).getFlowcard(), |
| | | chupian.get(k).getMateid(), chupian.get(k).getTier()); |
| | | storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1 |
| | | //增加出片队列的任务 |
| | | albaniaMapper.InsertOutTask(1, 0, glass.getId(), 2001, chupian.get(k).getGlassid(), |
| | | chupian.get(k).getGlasstype(), chupian.get(k).getFlowcard(), |
| | | chupian.get(k).getMateid(), chupian.get(k).getTier()); |
| | | } |
| | | |
| | | for (int k = 0; k < chupian.size(); k++) { |
| | | glass = albaniaMapper.SelectCageGlass(chupian.get(k).getGlasstype()); |
| | | carwidth = carwidth + glass.getGlassWidth() + 300; |
| | | if (carwidth <= 4300) { |
| | | // 发送配片数据 |
| | | Mestast(chupian.get(k).getGlassid(), glass.getId(), 2001, 0, "MESID" + (k + 1), |
| | | k + 1); |
| | | albaniaMapper.AddFinishNumber(chupian.get(k).getFlowcard(), |
| | | chupian.get(k).getMateid(), chupian.get(k).getTier()); |
| | | storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1 |
| | | albaniaMapper.Inserttask(1, 0, glass.getId(), 2001, chupian.get(k).getGlassid(), |
| | | chupian.get(k).getGlasstype(), chupian.get(k).getFlowcard(), |
| | | chupian.get(k).getMateid(), chupian.get(k).getTier()); |
| | | } else { |
| | | albaniaMapper.AddFinishNumber(chupian.get(k).getFlowcard(), |
| | | chupian.get(k).getMateid(), chupian.get(k).getTier()); |
| | | storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1 |
| | | // 增加出片队列的任务 |
| | | albaniaMapper.InsertOutTask(1, 0, glass.getId(), 2001, chupian.get(k).getGlassid(), |
| | | chupian.get(k).getGlasstype(), chupian.get(k).getFlowcard(), |
| | | chupian.get(k).getMateid(), chupian.get(k).getTier()); |
| | | } |
| | | // 本次配片完成发送启动命令 |
| | | // S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(),(short) 1);// 出片任务启动 |
| | | MestoPlc(); |
| | | return (200);// 结束 |
| | | |
| | | } |
| | | // } |
| | | // else { |
| | | // continue; |
| | | // } |
| | | } |
| | | System.out.println("未有完整配片"); |
| | | return (400); |
| | | } |
| | | |
| | | } else { |
| | | // 直通模式时按顺序直出 |
| | | // glassmate = albaniaMapper.SelectOutGlass(1); |
| | | glassmate = albaniaMapper.SelectOutGlass2(1); |
| | | System.out.println("glassmate:"+glassmate); |
| | | // // 获取直通模式最后一块 |
| | | // glassend = albaniaMapper.SelectOutGlassend(1); |
| | | |
| | | } |
| | | System.err.println("出片:" + glassmate); |
| | | if (glassmate == null && i > 1) { |
| | | // 本次配片完成发送启动命令 |
| | | // 出片任务启动 |
| | | MestoPlc(); |
| | | System.out.println("出完任务:1,任务状态:0,起始:" + glass.getId() + ",目标" + "2001"); |
| | | return (200);// 结束 |
| | | } |
| | | if (glassmate == null) { |
| | | // 未领取任务 |
| | | System.out.println("未领取任务:" + i); |
| | | glassmate = albaniaMapper.SelectOutGlass2(1); |
| | | if(glassmate==null){ |
| | | System.out.println("glassmate空"); |
| | | return (400); |
| | | } |
| | | } else { |
| | | glass = albaniaMapper.SelectCageGlass(glassmate.getGlasstype()); |
| | | System.out.println("glassmate:" + glassmate + "glass:" + glass); |
| | | if (glass != null) { |
| | | // 发送任务之前判断车上的剩余宽度是否大于此玻璃 |
| | | width = width + glassmate.getWidth() + 300; |
| | | // 大于车上空余宽度时提前发送出片启动 |
| | | if (width > 4300) { |
| | | // 本次配片完成发送启动命令 |
| | | // S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(),(short) |
| | | // 1);// 出片任务启动 |
| | | MestoPlc(); |
| | | return (200);// 结束 |
| | | } |
| | | // 发送配片数据 |
| | | Mestast(glass.getGlassId(), glass.getId(), 2001, 0, "MESID" + i, i); |
| | | albaniaMapper.AddFinishNumber(glassmate.getFlowcard(), glassmate.getMateid(), glassmate.getTier()); |
| | | storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1 |
| | | albaniaMapper.Inserttask(1, 0, glass.getId(), 2001, glassmate.getGlassid(), |
| | | glassmate.getGlasstype(), glass.getFlowcard(), glassmate.getMateid(), glassmate.getTier()); |
| | | // if (glassmate.getTier() == glassmate.getId() || glassmate.getTier() == |
| | | // glassend|| method.getMethod() == 1) {// 当配片数量等于成品小片总片数时 |
| | | // // 本次配片完成发送启动命令 |
| | | // S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), |
| | | // (short) 1);// 出片任务启动 |
| | | // System.out.println("任务类型:1,任务状态:0,起始:" + glass.getId() + ",目标" + "2001"); |
| | | // return (200);// 结束 |
| | | // } |
| | | // else { |
| | | // continue; |
| | | // } |
| | | } |
| | | System.out.println("未有完整配片"); |
| | | return (400); |
| | | } |
| | | |
| | | } else { |
| | | for (int i = 1; i <= 7; i++) { |
| | | // 直通模式时按顺序直出 |
| | | // glassmate = albaniaMapper.SelectOutGlass(1); |
| | | glassmate = albaniaMapper.SelectOutGlass2(); |
| | | |
| | | System.err.println("出片:" + glassmate); |
| | | if (glassmate == null && i > 1) { |
| | | // 本次配片完成发送启动命令 |
| | | // 出片任务启动 |
| | | MestoPlc(); |
| | | System.out.println("出完任务:1,任务状态:0,起始:" + glass.getId() + ",目标" + "2001"); |
| | | return (200);// 结束 |
| | | } |
| | | if (glassmate == null) { |
| | | // 未领取任务 |
| | | System.out.println("未领取任务:" + i); |
| | | return (400); |
| | | |
| | | } else { |
| | | return (400);// 结束 |
| | | } |
| | | glass = albaniaMapper.SelectCageGlass(glassmate.getGlasstype()); |
| | | System.out.println("出片glass:" + glass); |
| | | if (glass != null) { |
| | | // 发送任务之前判断车上的剩余宽度是否大于此玻璃 |
| | | width = width + glassmate.getWidth() + 300; |
| | | // 大于车上空余宽度时提前发送出片启动 |
| | | if (width > 4300) { |
| | | // 本次配片完成发送启动命令 |
| | | MestoPlc(); |
| | | return (200);// 结束 |
| | | } |
| | | // 发送配片数据 |
| | | Mestast(glass.getGlassId(), glass.getId(), 2001, 0, "MESID" + i, i); |
| | | albaniaMapper.AddFinishNumber(glassmate.getFlowcard(), glassmate.getMateid(), |
| | | glassmate.getTier()); |
| | | storageCageService.UpdateStroageCageByCell(glass.getId(), -1);// 玻璃数量-1 |
| | | albaniaMapper.Inserttask(1, 0, glass.getId(), 2001, glassmate.getGlassid(), |
| | | glassmate.getGlasstype(), glass.getFlowcard(), glassmate.getMateid(), |
| | | glassmate.getTier()); |
| | | } else { |
| | | return (400);// 结束 |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | return (200);// 结束 |
| | |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLCTarget" + i).getAddress(), |
| | | (short) MESToPLCTarget1);// 目标位置 |
| | | if (MESToPLC != 0) { |
| | | // S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) MESToPLC);// mes理片任务类型 |
| | | // S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), |
| | | // (short) MESToPLC);// mes理片任务类型 |
| | | MestoPlc(); |
| | | } |
| | | } |
| | |
| | | String currentValue = plcmes.getPlcParameter("MESToPLC").getValue(); |
| | | // 检查 MESToPLC 的值是否为 0 |
| | | if (currentValue.equals("1")) { |
| | | System.out.println("发送启动字现在为1,停止循环写入"); |
| | | break; // 退出循环 |
| | | System.out.println("发送启动字现在为1,停止循环写入"); |
| | | break; // 退出循环 |
| | | } |
| | | // 如果不为 1,继续写入 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(),(short) 1);// 任务发送字 |
| | | S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToPLC").getAddress(), (short) 1);// 任务发送字 |
| | | System.out.println("继续写入 MESToPLC,当前值:" + currentValue); |
| | | try { |
| | | Thread.sleep(100); // 例如每秒检查一次 |
| | | } catch (InterruptedException e) { |
| | | } catch (InterruptedException e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |