| | |
| | | import com.mes.bigstoragetask.service.BigStorageCageOutTaskService; |
| | | import com.mes.common.S7object; |
| | | import com.mes.common.config.Const; |
| | | import com.mes.common.utils.RedisUtil; |
| | | import com.mes.damage.entity.Damage; |
| | | import com.mes.damage.service.DamageService; |
| | | import com.mes.device.PlcParameterObject; |
| | |
| | | import com.mes.temperingglass.entity.TemperingGlassInfo; |
| | | import com.mes.temperingglass.service.TemperingGlassInfoService; |
| | | import com.mes.tools.S7control; |
| | | import com.mes.utils.RedisUtil; |
| | | import io.swagger.models.auth.In; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.apache.commons.lang.StringUtils; |
| | | import org.springframework.beans.BeanUtils; |
| | |
| | | private String d01GlassId = ""; |
| | | private String d04GlassId = ""; |
| | | |
| | | private List<BigStorageCageOutTask> allTask = new ArrayList<>(); |
| | | private List<BigStorageCageOutTask> notAllTask = new ArrayList<>(); |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgScan() { |
| | | Date startDate = new Date(); |
| | |
| | | String d01ToMES = plcParameterObject.getPlcParameter("D01ToMES").getValue(); |
| | | String d04ToMES = plcParameterObject.getPlcParameter("D04ToMES").getValue(); |
| | | |
| | | |
| | | // d01Id="P25010108|37|8"; |
| | | // d04ToMES="1"; |
| | | // d01ToMES="1"; |
| | | |
| | | log.info("1、获取d01Id扫描ID为:{},请求字为{};获取d04Id扫描ID为:{},请求字为{};", d01Id, d01ToMES, d04Id, d04ToMES); |
| | | if (StringUtils.isBlank(d01ToMES) && StringUtils.isBlank(d04ToMES)) { |
| | | log.info("两条线未收到进片任务,结束本次扫描进卧转立任务"); |
| | |
| | | log.info("两条线卧转立均在执行任务,结束本次扫描进卧转立任务"); |
| | | return; |
| | | } |
| | | // if (REQUEST_WORD.equals(d01ToMES)) { |
| | | // List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list( |
| | | // new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | // .gt(BigStorageCageFeedTask::getTargetSlot, 0) |
| | | // .eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION) |
| | | // .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW) |
| | | // .eq(BigStorageCageFeedTask::getGlassId, d01Id) |
| | | // ); |
| | | // if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks)) { |
| | | // S7object.getinstance().plccontrol.writeWord(mesD01Address, 1); |
| | | // } |
| | | // log.info("{}线再次发送进片启动", Const.A09_OUT_TARGET_POSITION); |
| | | // return; |
| | | // } |
| | | // if (REQUEST_WORD.equals(d04ToMES)) { |
| | | // List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list( |
| | | // new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | // .gt(BigStorageCageFeedTask::getTargetSlot, 0) |
| | | // .eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION) |
| | | // .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW) |
| | | // .eq(BigStorageCageFeedTask::getGlassId, d01Id) |
| | | // ); |
| | | // if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks)) { |
| | | // S7object.getinstance().plccontrol.writeWord(mesD04Address, 1); |
| | | // } |
| | | // log.info("{}线再次发送进片启动", Const.A10_OUT_TARGET_POSITION); |
| | | // return; |
| | | // } |
| | | //按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃: 状态为0不操作(D01送片,0不操作,1允许送片),请求字为1, (02玻璃id为空或者卧转立未启动) |
| | | if (!REQUEST_WORD.equals(mesD01Value) && REQUEST_WORD.equals(d01ToMES) && (StringUtils.isBlank(d02State) || !REQUEST_WORD.equals(d03State))) { |
| | | if (!d01GlassId.equals(d01Id)) { |
| | | judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address); |
| | | edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>() |
| | | .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d01Id)); |
| | | List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list( |
| | | new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .gt(BigStorageCageFeedTask::getTargetSlot, 0) |
| | | .eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | ); |
| | | if (CollectionUtils.isEmpty(bigStorageCageFeedTasks)) { |
| | | if (!d01GlassId.equals(d01Id)) { |
| | | judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address); |
| | | edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>() |
| | | .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d01Id)); |
| | | // d01GlassId = d01Id; |
| | | } |
| | | } |
| | | } |
| | | // 状态为0不操作(D01送片,0不操作,1允许送片),请求字为1, 卧转立未启动 |
| | | if (!REQUEST_WORD.equals(mesD04Value) && REQUEST_WORD.equals(d04ToMES) && !REQUEST_WORD.equals(d05State)) { |
| | | if (!d04GlassId.equals(d04Id)) { |
| | | judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address); |
| | | edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>() |
| | | .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d04Id)); |
| | | List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list( |
| | | new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .gt(BigStorageCageFeedTask::getTargetSlot, 0) |
| | | .eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | ); |
| | | if (CollectionUtils.isEmpty(bigStorageCageFeedTasks)) { |
| | | if (!d04GlassId.equals(d04Id)) { |
| | | judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address); |
| | | edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>() |
| | | .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d04Id)); |
| | | // d04GlassId = d04Id; |
| | | } |
| | | } |
| | | |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼扫码任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | |
| | | public void plcToHomeEdgFreeCarTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼空车进片任务开始执行时间:{}", startDate); |
| | | |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getValue(); |
| | | String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getValue(); |
| | |
| | | } |
| | | if (!REQUEST_WORD.equals(d03ToMES) && !REQUEST_WORD.equals(d05ToMES)) { |
| | | Date endDate = new Date(); |
| | | log.info("卧转立没有送片请求,结束送片任务,任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | log.info("卧转立第一次没有送片请求,结束送片任务,任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | // List<Integer> lines=new ArrayList<>(); |
| | | // if(REQUEST_WORD.equals(d03ToMES)){ |
| | | // lines.add(Const.A09_OUT_TARGET_POSITION); |
| | | // } |
| | | // if(REQUEST_WORD.equals(d05ToMES)){ |
| | | // lines.add(Const.A10_OUT_TARGET_POSITION); |
| | | // } |
| | | LambdaQueryWrapper<BigStorageCageFeedTask> wrapper = new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getTaskType, Const.BIG_STORAGE_IN_RUN) |
| | | .and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or().eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO)) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP); |
| | | // .in(BigStorageCageFeedTask::getLine,lines); |
| | | //获取可以启动卧转立的任务线路 |
| | | List<BigStorageCageFeedTask> feedTaskList = bigStorageCageFeedTaskService.list(wrapper); |
| | | if (CollectionUtils.isNotEmpty(feedTaskList)) { |
| | |
| | | //获取卧转立剩余宽度 |
| | | if (computeIsRun(lineFirst, lineGlassId)) { |
| | | computeTargetByLine(lineFirst); |
| | | } else { |
| | | log.info("当前线路:{},有扫码玻璃:{}", lineFirst, lineGlassId); |
| | | } |
| | | } |
| | | Date endDate = new Date(); |
| | |
| | | //两条先均可执行进片任务,判断两条线是否进片请求是否都为空 |
| | | if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d04Id)) { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer line = getStartLine(); |
| | | // Integer line = getStartLine(); |
| | | Integer line = lineList.get(0); |
| | | //计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(line); |
| | | Date endDate = new Date(); |
| | |
| | | computeTargetByLine(outLine); |
| | | } |
| | | Date endDate = new Date(); |
| | | |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 10000) |
| | | @Scheduled(fixedDelay = 5000) |
| | | public void plcToHomeEdgOutTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼空车进片任务开始执行时间:{}", startDate); |
| | | log.info("大理片笼出片任务开始执行时间:{}", startDate); |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | String e02State = plcMesObject.getPlcParameter("E02State").getValue(); |
| | | if (REQUEST_WORD.equals(e02State)) { |
| | |
| | | return; |
| | | } |
| | | if (redisUtil.getCacheObject("temperingSwitch")) { |
| | | // if(true){ |
| | | //是否有正在钢化的玻璃 |
| | | List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper<TemperingGlassInfo>() |
| | | .selectAll(TemperingGlassInfo.class) |
| | | .leftJoin(BigStorageCageOutTask.class, BigStorageCageOutTask::getGlassId, TemperingGlassInfo::getGlassId) |
| | | .leftJoin(BigStorageCageOutTask.class, on -> on |
| | | .eq(TemperingGlassInfo::getGlassId, BigStorageCageOutTask::getGlassId) |
| | | .ne(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_SUCCESS)) |
| | | .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW) |
| | | .isNull(BigStorageCageOutTask::getGlassId) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence)); |
| | | log.info("查询的出片任务:{}", temperingGlassInfoList); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) { |
| | | log.info("有正在出片的钢化任务"); |
| | | computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, 1); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | |
| | | .orderByAsc(BigStorageCageDetails::getSlot) |
| | | .orderByDesc(BigStorageCageDetails::getId)); |
| | | if (CollectionUtils.isNotEmpty(artificialList)) { |
| | | computeOutMoreGlassInfo(artificialList, Boolean.FALSE, mesToPLCAddress); |
| | | computeOutMoreGlassInfo(artificialList, Boolean.FALSE, 1); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | |
| | | .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfos)) { |
| | | temperingGlassInfoService.saveBatch(temperingGlassInfos); |
| | | computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, 1); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | //执行内部调度任务 |
| | | List<TemperingLayoutDTO> temperingOccupySlotList = bigStorageCageDetailsService.queryTemperingOccupySlot(); |
| | | if (CollectionUtils.isNotEmpty(temperingOccupySlotList)) { |
| | | loop: |
| | | for (TemperingLayoutDTO temperingOccupySlot : temperingOccupySlotList) { |
| | | List<SlotSequenceDTO> slotSequenceList = bigStorageCageDetailsService.queryGlassMaxAndMin(temperingOccupySlot.getEngineerId(), temperingOccupySlot.getTemperingLayoutId()); |
| | | for (int i = 0; i < slotSequenceList.size() - 1; i++) { |
| | | SlotSequenceDTO first = slotSequenceList.get(i); |
| | | SlotSequenceDTO second = slotSequenceList.get(i + 1); |
| | | int slotWidth = carWidth - first.getRemainWidth() - glassGap; |
| | | if (first.getMinSequence() == second.getMaxSequence() + 1 |
| | | && second.getRemainWidth() > slotWidth && slotWidth >= 0) { |
| | | List<BigStorageCageDetails> list = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getSlot, first.getSlot()).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, BigStorageCageDetails::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(list)) { |
| | | List<BigStorageCageOutTask> outTasks = new ArrayList<>(); |
| | | int serialNumber = 1; |
| | | for (BigStorageCageDetails item : list) { |
| | | outTasks.add(new BigStorageCageOutTask(item.getGlassId(), first.getSlot(), second.getSlot(), |
| | | item.getWidth() * 10, item.getHeight() * 10, 1, serialNumber++, Const.BIG_STORAGE_OUT_NEW, new Date())); |
| | | } else { |
| | | //执行内部调度任务 |
| | | List<TemperingLayoutDTO> temperingOccupySlotList = bigStorageCageDetailsService.queryTemperingOccupySlot(); |
| | | if (CollectionUtils.isNotEmpty(temperingOccupySlotList)) { |
| | | loop: |
| | | for (TemperingLayoutDTO temperingOccupySlot : temperingOccupySlotList) { |
| | | List<GlassInfo> glassInfos = glassInfoService.list( |
| | | new LambdaQueryWrapper<GlassInfo>() |
| | | .eq(GlassInfo::getEngineerId, temperingOccupySlot.getEngineerId()) |
| | | .eq(GlassInfo::getTemperingLayoutId, temperingOccupySlot.getTemperingLayoutId()) |
| | | .notInSql(GlassInfo::getGlassId, "select glass_id from damage where type=8 and engineer_id='" |
| | | + temperingOccupySlot.getEngineerId() + "' and tempering_layout_id = '" + temperingOccupySlot.getTemperingLayoutId() + "'") |
| | | .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence) |
| | | ); |
| | | Map<Integer, List<GlassInfo>> listMap = glassInfos.stream().collect(Collectors.groupingBy(item -> item.getTargetSlot())); |
| | | for (Map.Entry<Integer, List<GlassInfo>> entry : listMap.entrySet()) { |
| | | List<GlassInfo> valueList = entry.getValue(); |
| | | List<String> glassIds = valueList.stream().map(GlassInfo::getGlassId).collect(Collectors.toList()); |
| | | List<BigStorageCageDetails> bigStorageCageDetailsList = bigStorageCageDetailsService.list( |
| | | new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .in(BigStorageCageDetails::getGlassId, glassIds) |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, BigStorageCageDetails::getTemperingFeedSequence) |
| | | ); |
| | | List<BigStorageCageDetails> overSizeGlass = bigStorageCageDetailsList.stream().filter( |
| | | t -> Math.min(t.getWidth(), t.getHeight()) > 2500 |
| | | ).collect(Collectors.toList()); |
| | | if (CollectionUtils.isEmpty(overSizeGlass)) { |
| | | //当一格玻璃都到齐时 |
| | | if (bigStorageCageDetailsList.size() == valueList.size()) { |
| | | long distinctSlotCount = bigStorageCageDetailsList.stream() |
| | | .map(BigStorageCageDetails::getSlot) |
| | | .distinct() |
| | | .count(); |
| | | //当玻璃不在同一格时 |
| | | if (distinctSlotCount > 1) { |
| | | BigStorageCageDetails maxSequenceDetail = bigStorageCageDetailsList.stream() |
| | | .max(Comparator.comparingInt(BigStorageCageDetails::getTemperingFeedSequence)) |
| | | .orElse(null); // 如果没有元素,返回 null |
| | | int maxSlot = maxSequenceDetail.getSlot(); |
| | | int serialNumber = 1; |
| | | for (BigStorageCageDetails bigStorageCageDetails : bigStorageCageDetailsList |
| | | ) { |
| | | if (bigStorageCageDetails.getSlot() != maxSlot) { |
| | | bigStorageCageOutTaskService.save(new BigStorageCageOutTask(bigStorageCageDetails.getGlassId(), bigStorageCageDetails.getSlot(), maxSlot, |
| | | bigStorageCageDetails.getWidth() * 10, bigStorageCageDetails.getHeight() * 10, 1, serialNumber++, Const.BIG_STORAGE_OUT_NEW, new Date())); |
| | | |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>().set(BigStorageCageDetails::getState, Const.GLASS_STATE_SCHEDULE_ING) |
| | | .set(BigStorageCageBaseInfo::getSlot, maxSlot).eq(BigStorageCageDetails::getGlassId, bigStorageCageDetails.getGlassId()) |
| | | .ne(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT)); |
| | | //两次更新笼子的剩余尺寸:第一次防止有玻璃继续进调度后的笼子,第二次更新:计算格子的实际尺寸 |
| | | // 仅更新调度后的格子信息:起始格子完成后更新:防止调度出片过程中有新玻璃进入, |
| | | } |
| | | } |
| | | break loop; |
| | | } |
| | | } |
| | | //新增调度任务 |
| | | bigStorageCageOutTaskService.saveBatch(outTasks); |
| | | //更新理片笼详情表调度的后的玻璃位置信息:生成任务后先将玻璃格子位置进行调整,玻璃状态改为调度中,新增调度完成任务,处理调度完成后玻璃状态改为100. |
| | | List<String> glassList = list.stream().map(BigStorageCageDetails::getGlassId).collect(Collectors.toList()); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>().set(BigStorageCageDetails::getState, Const.GLASS_STATE_SCHEDULE_ING) |
| | | .set(BigStorageCageBaseInfo::getSlot, second.getSlot()).in(BigStorageCageDetails::getGlassId, glassList)); |
| | | //两次更新笼子的剩余尺寸:第一次防止有玻璃继续进调度后的笼子,第二次更新:计算格子的实际尺寸 |
| | | // 仅更新调度后的格子信息:起始格子完成后更新:防止调度出片过程中有新玻璃进入, |
| | | updateSlotRemainBySlots(Arrays.asList(second.getSlot())); |
| | | break loop; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // //向plc写入确认字 |
| | | // int returnData = 0; |
| | | // int count = 1; |
| | |
| | | // returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0); |
| | | // log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData); |
| | | // } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | |
| | | log.info("1、大理片笼出片完成后更新大理片笼数据任务开始执行时间:{}", startDate); |
| | | //因为大理片笼和出片任务是两个库的数据,所以要分开查找 |
| | | List<Object> list = bigStorageCageDetailsService.listObjs(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .select(BigStorageCageDetails::getGlassId).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING)); |
| | | .select(BigStorageCageDetails::getGlassId) |
| | | .in(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING)); |
| | | if (CollectionUtils.isNotEmpty(list)) { |
| | | log.info("2、获取所有正在出片的玻璃信息id:{}", list); |
| | | List<String> glassIds = list.stream().map(String::valueOf).collect(Collectors.toList()); |
| | |
| | | bigStorageCageFeedTaskService.remove(new LambdaQueryWrapper<BigStorageCageFeedTask>().in(BigStorageCageFeedTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE)); |
| | | //理片笼详情表数据状态更新 |
| | | bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW).in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()))); |
| | | // .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW) |
| | | .and(e -> e.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW).or() |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)) |
| | | .in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()))); |
| | | //将破损信息新增入破损表 |
| | | List<Integer> slotList = new ArrayList<>(); |
| | | for (BigStorageCageFeedTask bigStorageCageFeedTask : inDamageTaskInfoList) { |
| | | Damage damage = new Damage(); |
| | | damage.setGlassId(bigStorageCageFeedTask.getGlassId()); |
| | | damage.setLine(bigStorageCageFeedTask.getLine()); |
| | | damage.setWorkingProcedure("磨边"); |
| | | damage.setWorkingProcedure("钢化"); |
| | | damage.setRemark("进笼前卧转立"); |
| | | damage.setStatus(1); |
| | | damage.setType(bigStorageCageFeedTask.getTaskState()); |
| | |
| | | String d04ToMES = plcParameterObject.getPlcParameter("D04ToMES").getValue(); |
| | | String mesD01Address = plcParameterObject.getPlcParameter("MESToD01").getAddress(); |
| | | String mesD04Address = plcParameterObject.getPlcParameter("MESToD04").getAddress(); |
| | | String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue(); |
| | | String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue(); |
| | | // String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue(); |
| | | // String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue(); |
| | | String d03ToMES = plcParameterObject.getPlcParameter("D03Request").getValue(); |
| | | String d05ToMES = plcParameterObject.getPlcParameter("D05Request").getValue(); |
| | | String mesD03Address = plcParameterObject.getPlcParameter("MESToD03").getAddress(); |
| | | String mesD05Address = plcParameterObject.getPlcParameter("MESToD05").getAddress(); |
| | | String carRequest = plcParameterObject.getPlcParameter("CarRequest").getValue(); |
| | | String carResponse = plcParameterObject.getPlcParameter("CarResponse").getAddress(); |
| | | if (!REQUEST_WORD.equals(d01ToMES)) { |
| | | log.info("地址:{}写入0", mesD01Address); |
| | | S7object.getinstance().plccontrol.writeWord(mesD01Address, 0); |
| | | } |
| | | if (!REQUEST_WORD.equals(d04ToMES)) { |
| | | log.info("地址:{}写入0", mesD04Address); |
| | | S7object.getinstance().plccontrol.writeWord(mesD04Address, 0); |
| | | } |
| | | if (!REQUEST_WORD.equals(d03ToMES)) { |
| | | log.info("地址:{}写入0", mesD03Address); |
| | | S7object.getinstance().plccontrol.writeWord(mesD03Address, 0); |
| | | } |
| | | if (!REQUEST_WORD.equals(d05ToMES)) { |
| | | log.info("地址:{}写入0", mesD05Address); |
| | | S7object.getinstance().plccontrol.writeWord(mesD05Address, 0); |
| | | } |
| | | if (!REQUEST_WORD.equals(carRequest)) { |
| | | log.info("地址:{}写入0", carResponse); |
| | | S7object.getinstance().plccontrol.writeWord(carResponse, 0); |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 进片状态修改 |
| | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void feedStatusUpdate() { |
| | | PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | String mesD03Address = plcParameterObject.getPlcParameter("MESToD03").getAddress(); |
| | | String mesD05Address = plcParameterObject.getPlcParameter("MESToD05").getAddress(); |
| | | List<String> glassIds1 = new ArrayList<>(); |
| | | List<String> glassIds2 = new ArrayList<>(); |
| | | // for (int i = 1; i <= 6; i++) { |
| | | // String line1GlassId = plcParameterObject.getPlcParameter("D03ID" + i).getValue(); |
| | | // if (StringUtils.isNotEmpty(line1GlassId)) { |
| | | // glassIds1.add(line1GlassId); |
| | | // } |
| | | // String line2GlassId = plcParameterObject.getPlcParameter("D05ID" + i).getValue(); |
| | | // if (StringUtils.isNotEmpty(line2GlassId)) { |
| | | // glassIds1.add(line2GlassId); |
| | | // } |
| | | // } |
| | | List<String> glassIdsCar = new ArrayList<>(); |
| | | for (int i = 1; i <= 6; i++) { |
| | | String line1GlassId = plcParameterObject.getPlcParameter("D03ID" + i).getValue(); |
| | | if (StringUtils.isNotEmpty(line1GlassId)) { |
| | | glassIds1.add(line1GlassId); |
| | | } |
| | | String line2GlassId = plcParameterObject.getPlcParameter("D05ID" + i).getValue(); |
| | | if (StringUtils.isNotEmpty(line2GlassId)) { |
| | | glassIds2.add(line2GlassId); |
| | | } |
| | | String carGlassId = plcParameterObject.getPlcParameter("E01ID" + i).getValue(); |
| | | if (StringUtils.isNotEmpty(carGlassId)) { |
| | | glassIdsCar.add(carGlassId); |
| | | } |
| | | } |
| | | List<BigStorageCageFeedTask> bigStorageCageFeedTasks1 = bigStorageCageFeedTaskService.list( |
| | | new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getTaskState, 1) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW) |
| | | .eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION) |
| | | ); |
| | | List<BigStorageCageFeedTask> bigStorageCageFeedTasks2 = bigStorageCageFeedTaskService.list( |
| | | new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getTaskState, 1) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_NEW) |
| | | .eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION) |
| | | ); |
| | | if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks1)&& glassIds1 != null) { |
| | | if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks1) && CollectionUtils.isNotEmpty(glassIds1)) { |
| | | List<String> matchingIds1 = bigStorageCageFeedTasks1.stream() |
| | | .map(BigStorageCageFeedTask::getGlassId) |
| | | .filter(glassIds1::contains) |
| | | .distinct() |
| | | .collect(Collectors.toList()); |
| | | bigStorageCageFeedTaskService.update( |
| | | new LambdaUpdateWrapper<BigStorageCageFeedTask>() |
| | | .in(BigStorageCageFeedTask::getGlassId, matchingIds1) |
| | | .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) |
| | | .set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | ); |
| | | log.info("D3id{},匹配id:{}", glassIds1, matchingIds1); |
| | | if (CollectionUtils.isNotEmpty(matchingIds1)) { |
| | | bigStorageCageFeedTaskService.update( |
| | | new LambdaUpdateWrapper<BigStorageCageFeedTask>() |
| | | .in(BigStorageCageFeedTask::getGlassId, matchingIds1) |
| | | .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) |
| | | .set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | ); |
| | | } |
| | | } |
| | | if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks2)&& glassIds2 != null) { |
| | | if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks2) && CollectionUtils.isNotEmpty(glassIds2)) { |
| | | List<String> matchingIds2 = bigStorageCageFeedTasks2.stream() |
| | | .map(BigStorageCageFeedTask::getGlassId) |
| | | .filter(glassIds2::contains) |
| | | .distinct() |
| | | .collect(Collectors.toList()); |
| | | bigStorageCageFeedTaskService.update( |
| | | new LambdaUpdateWrapper<BigStorageCageFeedTask>() |
| | | .in(BigStorageCageFeedTask::getGlassId, matchingIds2) |
| | | .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) |
| | | .set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | ); |
| | | log.info("D5id{},匹配id:{}", glassIds2, matchingIds2); |
| | | if (CollectionUtils.isNotEmpty(matchingIds2)) { |
| | | bigStorageCageFeedTaskService.update( |
| | | new LambdaUpdateWrapper<BigStorageCageFeedTask>() |
| | | .in(BigStorageCageFeedTask::getGlassId, matchingIds2) |
| | | .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) |
| | | .set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | ); |
| | | } |
| | | } |
| | | if (CollectionUtils.isEmpty(glassIds1)) { |
| | | S7object.getinstance().plccontrol.writeWord(mesD03Address, 0); |
| | | log.info("{}线修改玻璃{}状态为3", Const.A09_OUT_TARGET_POSITION, glassIds1); |
| | | bigStorageCageFeedTaskService.update( |
| | | new LambdaUpdateWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getLine,Const.A09_OUT_TARGET_POSITION) |
| | | .eq(BigStorageCageFeedTask::getLine, Const.A09_OUT_TARGET_POSITION) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | .gt(BigStorageCageFeedTask::getTargetSlot, 0) |
| | | .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) |
| | |
| | | ); |
| | | } |
| | | if (CollectionUtils.isEmpty(glassIds2)) { |
| | | S7object.getinstance().plccontrol.writeWord(mesD05Address, 0); |
| | | log.info("{}线修改玻璃{}状态为3", Const.A10_OUT_TARGET_POSITION, glassIds2); |
| | | bigStorageCageFeedTaskService.update( |
| | | new LambdaUpdateWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getLine,Const.A10_OUT_TARGET_POSITION) |
| | | .eq(BigStorageCageFeedTask::getLine, Const.A10_OUT_TARGET_POSITION) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | .gt(BigStorageCageFeedTask::getTargetSlot, 0) |
| | | .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) |
| | | .set(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_CAR) |
| | | ); |
| | | } |
| | | String carRequest = plcParameterObject.getPlcParameter("CarRequest").getValue(); |
| | | log.info("大车当前玻璃id{}", glassIdsCar); |
| | | log.info("卧转立1玻璃id{}", glassIds1); |
| | | log.info("卧转立2玻璃id{}", glassIds2); |
| | | if (CollectionUtils.isNotEmpty(glassIdsCar) && REQUEST_WORD.equals(carRequest)) { |
| | | List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list( |
| | | new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .in(BigStorageCageFeedTask::getGlassId, glassIdsCar) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | .eq(BigStorageCageFeedTask::getTargetSlot, 0) |
| | | ); |
| | | if (CollectionUtils.isNotEmpty(bigStorageCageFeedTasks)) { |
| | | log.info("计算目标格子发送任务{}", bigStorageCageFeedTasks); |
| | | computeTargetByLineCar(bigStorageCageFeedTasks.get(0).getLine(), glassIdsCar); |
| | | } else { |
| | | log.info("再次发送进片任务{}", bigStorageCageFeedTasks); |
| | | List<BigStorageCageFeedTask> bigStorageCageFeedTaskList = bigStorageCageFeedTaskService.list( |
| | | new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .in(BigStorageCageFeedTask::getGlassId, glassIdsCar) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_CAR) |
| | | .gt(BigStorageCageFeedTask::getTargetSlot, 0) |
| | | ); |
| | | if (CollectionUtils.isNotEmpty(bigStorageCageFeedTaskList)) { |
| | | sendTaskListToPLCCar(bigStorageCageFeedTaskList); |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 按照玻璃id判断玻璃状态及卧转立是否可直接启动 |
| | | */ |
| | | public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) { |
| | | // 预排格子 |
| | | // computeSlot(glassId); |
| | | //判断此玻璃是在笼内或已生成进片任务 |
| | | BigStorageCageFeedTask bigStorageCageFeedTask = bigStorageCageFeedTaskService.getOne( |
| | | new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) |
| | | .eq(BigStorageCageFeedTask::getGlassId, glassId) |
| | | ); |
| | | BigStorageCageDetails bigStorageCageDetails = bigStorageCageDetailsService.getOne( |
| | | new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getGlassId, glassId) |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) |
| | | ); |
| | | if (bigStorageCageFeedTask != null || bigStorageCageDetails != null) { |
| | | log.info("此玻璃存任务或已在笼内"); |
| | | return Boolean.TRUE; |
| | | } |
| | | //1、获取任务表中相邻玻璃 |
| | | List<EdgGlassTaskInfo> edgGlassTaskInfoList; |
| | | edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>() |
| | |
| | | ); |
| | | EdgGlassTaskInfo edgGlassTaskInfo = new EdgGlassTaskInfo(); |
| | | BeanUtils.copyProperties(glassInfo, edgGlassTaskInfo); |
| | | edgGlassTaskInfo.setWidth((int) glassInfo.getWidth()); |
| | | edgGlassTaskInfo.setHeight((int) glassInfo.getHeight()); |
| | | edgGlassTaskInfo.setWidth((int) glassInfo.getWidth() * 10); |
| | | edgGlassTaskInfo.setHeight((int) glassInfo.getHeight() * 10); |
| | | edgGlassTaskInfoList.add(edgGlassTaskInfo); |
| | | log.info("在玻璃信息表中获取玻璃信息{}", edgGlassTaskInfoList); |
| | | } |
| | |
| | | return flag; |
| | | } |
| | | |
| | | public void computeSlot(String glassId) { |
| | | GlassInfo glassInfo = glassInfoService.getOne( |
| | | new LambdaQueryWrapper<GlassInfo>() |
| | | .eq(GlassInfo::getGlassId, glassId) |
| | | ); |
| | | if (glassInfo.getTargetSlot() == null) { |
| | | List<GlassInfo> glassInfos = glassInfoService.list( |
| | | new LambdaQueryWrapper<GlassInfo>() |
| | | .eq(GlassInfo::getEngineerId, glassInfo.getEngineerId()) |
| | | .eq(GlassInfo::getTemperingLayoutId, glassInfo.getTemperingLayoutId()) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence) |
| | | ); |
| | | List<BigStorageCageDetails> glassInfoLists = new ArrayList<>(); |
| | | glassInfos.forEach(item -> { |
| | | BigStorageCageDetails details = new BigStorageCageDetails(); |
| | | BeanUtils.copyProperties(item, details); |
| | | details.setSlot(1); |
| | | glassInfoLists.add(details); |
| | | }); |
| | | computeOutMoreGlassInfo(glassInfoLists, Boolean.TRUE, 2); |
| | | for (BigStorageCageOutTask bigStorageCageOutTask : allTask |
| | | ) { |
| | | glassInfoService.update( |
| | | new LambdaUpdateWrapper<GlassInfo>() |
| | | .eq(GlassInfo::getGlassId, bigStorageCageOutTask.getGlassId()) |
| | | .set(GlassInfo::getTargetSlot, bigStorageCageOutTask.getTrainNumber()) |
| | | ); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 添加任务信息 |
| | | */ |
| | |
| | | bigStorageCageFeedTask.setWidth(width); |
| | | bigStorageCageFeedTask.setHeight(height); |
| | | bigStorageCageFeedTask.setCreateTime(new Date()); |
| | | bigStorageCageFeedTask.setTargetSlot(0); |
| | | //删除理片笼表拿走/破损数据数据 |
| | | damageService.deleteByGlassId(glassId); |
| | | Damage damage = new Damage(); |
| | |
| | | * 计算任务表进片线路的目标格子,并启动任务 |
| | | */ |
| | | public boolean computeTargetByLine(Integer line) { |
| | | sendTaskListToPLC(new ArrayList<>(), line); |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 计算任务表进片线路的目标格子,并启动任务 |
| | | */ |
| | | public boolean computeTargetByLineCar(Integer line, List<String> carGlassId) { |
| | | //1、获取任务表中的所有玻璃(指定线路且已经进卧转立完成) |
| | | List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getLine, line) |
| | | .and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or().eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO)) |
| | | .in(BigStorageCageFeedTask::getGlassId, carGlassId) |
| | | .and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or() |
| | | .eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO)) |
| | | .in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP_ALL) |
| | | .orderByAsc(BigStorageCageFeedTask::getId)); |
| | | //2、去笼子内查找是否可以继续存放的笼子 |
| | |
| | | Map<String, GlassInfo> glassInfoMap = glassInfos.stream() |
| | | .collect(Collectors.toMap(GlassInfo::getGlassId, p -> p)); |
| | | for (BigStorageCageFeedTask e : taskList) { |
| | | GlassInfo info = glassInfoMap.get(e.getGlassId()); |
| | | //替换玻璃id |
| | | queryAndChangeGlass(e.getGlassId()); |
| | | GlassInfo info = glassInfoService.getOne( |
| | | new LambdaQueryWrapper<GlassInfo>() |
| | | .eq(GlassInfo::getGlassId, e.getGlassId()) |
| | | ); |
| | | // GlassInfo info = glassInfoMap.get(e.getGlassId()); |
| | | if (info == null) { |
| | | continue; |
| | | } |
| | | if (info.getTargetSlot() == null) { |
| | | computeSlot(info.getGlassId()); |
| | | info = glassInfoService.getOne( |
| | | new LambdaQueryWrapper<GlassInfo>() |
| | | .eq(GlassInfo::getGlassId, info.getGlassId()) |
| | | ); |
| | | } |
| | | BigStorageCageDetails cageDetails = new BigStorageCageDetails(); |
| | | BeanUtils.copyProperties(info, cageDetails); |
| | |
| | | bigStorageCageDetailsService.save(cageDetails); |
| | | |
| | | } |
| | | sendTaskListToPLC(taskList, line); |
| | | sendTaskListToPLCCar(taskList); |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | private void sendTaskListToPLCCar(List<BigStorageCageFeedTask> taskList) { |
| | | S7control s7control = S7object.getinstance().plccontrol; |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | List<String> returnData = new ArrayList<>(); |
| | | for (int i = 1; i <= taskList.size(); i++) { |
| | | s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine()); |
| | | s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot()); |
| | | returnData.add(taskList.get(i - 1).getGlassId()); |
| | | log.info("向plc发送第{}片玻璃已完成,起始位置是{},目标位置是", i, taskList.get(i - 1).getLine(), taskList.get(i - 1).getTargetSlot()); |
| | | } |
| | | String carRequest = plcMesObject.getPlcParameter("CarRequest").getValue(); |
| | | String CarResponse = plcMesObject.getPlcParameter("CarResponse").getAddress(); |
| | | while (REQUEST_WORD.equals(carRequest)) { |
| | | s7control.writeWord(CarResponse, 1); |
| | | carRequest = plcMesObject.getPlcParameter("CarRequest").getValue(); |
| | | } |
| | | } |
| | | |
| | | private void sendTaskListToPLC(List<BigStorageCageFeedTask> taskList, Integer line) { |
| | |
| | | String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getAddress(); |
| | | String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getAddress(); |
| | | String outLine = line.equals(Const.A09_OUT_TARGET_POSITION) ? mesD03Address : mesD05Address; |
| | | for (int i = 1; i <= taskList.size(); i++) { |
| | | s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine()); |
| | | s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot()); |
| | | log.info("向plc发送第{}片玻璃已完成,起始位置是{},目标位置是", i, taskList.get(i - 1).getLine(), taskList.get(i - 1).getTargetSlot()); |
| | | } |
| | | int returnData = 1; |
| | | List<String> returnData = new ArrayList<>(); |
| | | returnData.add("glassid"); |
| | | // for (int i = 1; i <= taskList.size(); i++) { |
| | | // s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine()); |
| | | // s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot()); |
| | | // returnData.add(taskList.get(i - 1).getGlassId()); |
| | | // log.info("向plc发送第{}片玻璃已完成,起始位置是{},目标位置是", i, taskList.get(i - 1).getLine(), taskList.get(i - 1).getTargetSlot()); |
| | | // } |
| | | // int returnData = 1; |
| | | int count = 1; |
| | | while (returnData != 0) { |
| | | |
| | | |
| | | while (CollectionUtils.isNotEmpty(returnData)) { |
| | | List<String> glassIds1 = new ArrayList<>(); |
| | | List<String> glassIds2 = new ArrayList<>(); |
| | | s7control.writeWord(outLine, 2); |
| | | for (int i = 1; i <= 6; i++) { |
| | | String line1GlassId = plcMesObject.getPlcParameter("D03ID" + i).getValue(); |
| | | if (StringUtils.isNotEmpty(line1GlassId)) { |
| | | glassIds1.add(line1GlassId); |
| | | } |
| | | String line2GlassId = plcMesObject.getPlcParameter("D05ID" + i).getValue(); |
| | | if (StringUtils.isNotEmpty(line2GlassId)) { |
| | | glassIds2.add(line2GlassId); |
| | | } |
| | | } |
| | | if (line.equals(Const.A09_OUT_TARGET_POSITION)) { |
| | | returnData = Integer.parseInt(plcMesObject.getPlcParameter("D03ToMES").getValue()); |
| | | // returnData = Integer.parseInt(plcMesObject.getPlcParameter("D03ToMES").getValue()); |
| | | returnData = glassIds1; |
| | | } else { |
| | | returnData = Integer.parseInt(plcMesObject.getPlcParameter("D05ToMES").getValue()); |
| | | // returnData = Integer.parseInt(plcMesObject.getPlcParameter("D05ToMES").getValue()); |
| | | returnData = glassIds2; |
| | | } |
| | | // returnData = s7control.readWord(outLine, 1).get(0); |
| | | log.info("已向plc第{}次发送进片任务确认,地址为:{},写入的内容为{}", count++, outLine, 2); |
| | | log.info("已向plc第{}次发送进片卧转立,地址为:{},写入的内容为{},读到的请求为{}", count++, outLine, 2, returnData); |
| | | } |
| | | // while (returnData != 0) { |
| | | // s7control.writeWord(outLine, 2); |
| | | // if (line.equals(Const.A09_OUT_TARGET_POSITION)) { |
| | | //// returnData = Integer.parseInt(plcMesObject.getPlcParameter("D03ToMES").getValue()); |
| | | // returnData = s7control.readWord(plcMesObject.getPlcParameter("D03Request").getAddress(), 1).get(0); |
| | | // } else { |
| | | //// returnData = Integer.parseInt(plcMesObject.getPlcParameter("D05ToMES").getValue()); |
| | | // returnData = s7control.readWord(plcMesObject.getPlcParameter("D05Request").getAddress(), 1).get(0); |
| | | // } |
| | | //// returnData = s7control.readWord(outLine, 1).get(0); |
| | | // log.info("已向plc第{}次发送进片任务确认,地址为:{},写入的内容为{},读到的请求为{}", count++, outLine, 2,returnData); |
| | | // } |
| | | } |
| | | |
| | | /** |
| | |
| | | * |
| | | * @param list |
| | | * @param isTempering |
| | | * @param mesToPLCAddress |
| | | * @param isTask |
| | | * @param <T> |
| | | * @return |
| | | */ |
| | | public <T extends BigStorageCageBaseInfo> Boolean computeOutMoreGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) { |
| | | public <T extends BigStorageCageBaseInfo> Boolean computeOutMoreGlassInfo(List<T> list, Boolean isTempering, Integer isTask) { |
| | | //任务数据 获取车子存放玻璃最大数量 玻璃间隔 |
| | | List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>(); |
| | | //打车剩余尺寸 |
| | |
| | | int trainNumber = 1; |
| | | int serialNumber = 1; |
| | | int maxX = 0; |
| | | int slot = 0; |
| | | for (T e : list) { |
| | | int maxLength = Math.max((int) e.getWidth(), (int) e.getHeight()); |
| | | if (serialNumber > outCarMaxSize || maxLength > remainWidth) { |
| | | remainWidth = carWidth; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | maxX = 0; |
| | | } |
| | | remainWidth = remainWidth - maxLength - glassGap; |
| | | if (isTempering) { |
| | | int minLength = Math.min((int) e.getWidth(), (int) e.getHeight()); |
| | | if (maxX + minLength <= xMaxSize) { |
| | | if (maxX + minLength <= xMaxSize && serialNumber <= outCarMaxSize && remainWidth > maxLength) { |
| | | if (slot != e.getSlot() && slot != 0) { |
| | | int finalMaxX = maxX; |
| | | int finalSerialNumber = serialNumber; |
| | | int finalRemainWidth = remainWidth; |
| | | List<T> lists = list.stream().filter(t -> t.getSlot() == (int) e.getSlot()).collect(Collectors.toList()); |
| | | for (T x : lists) { |
| | | int finalMinLength = Math.min((int) x.getWidth(), (int) x.getHeight()); |
| | | int finalMaxLength = Math.max((int) e.getWidth(), (int) e.getHeight()); |
| | | if (finalMaxX + finalMinLength > xMaxSize || finalSerialNumber > outCarMaxSize || finalMaxLength > finalRemainWidth) { |
| | | remainWidth = carWidth; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | maxX = 0; |
| | | break; |
| | | } else { |
| | | finalMaxX = Math.max(maxX, x.getXCoordinate()); |
| | | finalRemainWidth = finalRemainWidth - finalMaxLength - glassGap; |
| | | finalSerialNumber++; |
| | | } |
| | | } |
| | | } |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1, new Date())); |
| | | remainWidth = remainWidth - maxLength - glassGap; |
| | | maxX = Math.max(maxX, e.getXCoordinate()); |
| | | slot = e.getSlot(); |
| | | } else { |
| | | remainWidth = carWidth - maxLength - glassGap; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | maxX = e.getXCoordinate(); |
| | | slot = e.getSlot(); |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1, new Date())); |
| | | e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1, new Date())); |
| | | } |
| | | } else { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1, new Date())); |
| | | if(serialNumber <= outCarMaxSize && remainWidth > maxLength){ |
| | | remainWidth = remainWidth - maxLength - glassGap; |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1, new Date())); |
| | | }else{ |
| | | remainWidth = carWidth - maxLength - glassGap; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1, new Date())); |
| | | } |
| | | |
| | | } |
| | | } |
| | | if (isTask == 2) { |
| | | allTask = bigStorageCageOutTaskList; |
| | | return Boolean.FALSE; |
| | | } else if (isTask == 3) { |
| | | notAllTask = bigStorageCageOutTaskList; |
| | | return Boolean.FALSE; |
| | | } |
| | | Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); |
| | | log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size()); |
| | | for (BigStorageCageOutTask bigStorageCageOutTask : bigStorageCageOutTaskList |
| | | ) { |
| | | bigStorageCageOutTaskService.save(bigStorageCageOutTask); |
| | | } |
| | | // bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); |
| | | bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); |
| | | List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | log.info("将出片玻璃{}玻璃状态改为已出片", glassIds); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | |
| | | }); |
| | | } |
| | | //过滤不存在玻璃的格子 将宽度重置为原始宽度5000 |
| | | Set<Integer> remainSlotList = slotRemainMap.keySet(); |
| | | List<Integer> remainSlotList = new ArrayList<>(slotRemainMap.keySet()); |
| | | slotList.removeAll(remainSlotList); |
| | | if (CollectionUtils.isNotEmpty(slotList)) { |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth) |
| | |
| | | if (sitToUpRemainWidth.getGlassCount() == 0) { |
| | | return Boolean.FALSE; |
| | | } |
| | | List<Integer> lineList = bigStorageCageFeedTaskService.querySitToUpGlass(); |
| | | if (CollectionUtils.isNotEmpty(lineList)) { |
| | | Integer lineFirst = lineList.get(0); |
| | | if (line == lineFirst) { |
| | | return Boolean.TRUE; |
| | | } else { |
| | | return Boolean.FALSE; |
| | | } |
| | | } else { |
| | | return Boolean.FALSE; |
| | | } |
| | | |
| | | //获取玻璃信息 |
| | | // GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId)); |
| | | // return sitToUpRemainWidth.getWidth() < Math.max(glassInfo.getWidth(), glassInfo.getHeight()); |
| | | } |
| | | |
| | | public String queryAndChangeGlass(String glassId) { |
| | | GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId)); |
| | | return sitToUpRemainWidth.getWidth() < Math.max(glassInfo.getWidth(), glassInfo.getHeight()); |
| | | Assert.isFalse(null == glassInfo, "玻璃信息不存在"); //按照玻璃尺寸 |
| | | LambdaQueryWrapper<GlassInfo> queryWrapper = new LambdaQueryWrapper<GlassInfo>() |
| | | .eq(GlassInfo::getWidth, glassInfo.getWidth()) |
| | | .eq(GlassInfo::getHeight, glassInfo.getHeight()) |
| | | .eq(GlassInfo::getThickness, glassInfo.getThickness()) |
| | | .eq(GlassInfo::getFilmsid, glassInfo.getFilmsid()) |
| | | .eq(GlassInfo::getFlowCardId, glassInfo.getFlowCardId()) |
| | | .eq(GlassInfo::getTotalLayer, glassInfo.getTotalLayer()) |
| | | .eq(GlassInfo::getLayer, glassInfo.getLayer()) |
| | | .eq(GlassInfo::getEngineerId, glassInfo.getEngineerId()) |
| | | .eq(GlassInfo::getMarkIcon, glassInfo.getMarkIcon()) |
| | | .notInSql(GlassInfo::getGlassId, "select distinct glass_id from big_storage_cage_details " + |
| | | "where engineer_id = '" + glassInfo.getEngineerId() + "' and width = " + glassInfo.getWidth() + " and height = " + glassInfo.getHeight()) |
| | | .orderByAsc(GlassInfo::getTemperingLayoutId) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence) |
| | | .last("Limit 1"); |
| | | GlassInfo swapGlassInfo = glassInfoService.getOne(queryWrapper); |
| | | if (swapGlassInfo != null && !glassInfo.getGlassId().equals(swapGlassInfo.getGlassId())) { |
| | | String swapGlassId = swapGlassInfo.getGlassId(); |
| | | log.info("将玻璃{}和玻璃{},信息互换,进玻璃 {}", glassInfo, swapGlassInfo, swapGlassInfo); |
| | | swapGlassInfo.setGlassId(glassId); |
| | | glassInfo.setGlassId(swapGlassId); |
| | | glassInfoService.updateById(swapGlassInfo); |
| | | glassInfoService.updateById(glassInfo); |
| | | return swapGlassId; |
| | | } |
| | | return ""; |
| | | } |
| | | |
| | | } |