1.前端推数据使用了最新的webSokect客户现场总是掉线，修改为接口方式 2.设备交互整体增加异常处理以及PLC连接方式改为短连接

严智鑫

2025-09-03 8d58c40af40493bd5f066cbfdb1ffd9f113c22fc

 JiuMuMesParent/moduleService/DeviceInteractionModule/src/main/java/com/mes/plcTaskThread/MachineMarking.java

@@ -14,7 +14,7 @@
import java.util.*;

@Slf4j
public class MachineMarking extends Thread{
public class MachineMarking extends Thread {


    private MachineMapper machineMapper;
@@ -22,46 +22,50 @@
    private S7objectMachine s7objectMachine;
    public static int thinness = 40;
    public static int edgSpeed = 40;
    public static Long machineId = 6L;
    //public static Long machineId = 6L;
    public List<Map> sendRecords = new ArrayList<>();
    public Machine thisMachine;

    public MachineMarking(MachineMapper machineMapper, TaskingService taskingService){
    public MachineMarking(Machine machine, MachineMapper machineMapper, TaskingService taskingService) {
        this.thisMachine = machine;
        this.machineMapper = machineMapper;
        this.taskingService = taskingService;
    }

    public void plcStart() {
            Long machineId=12L;
            Machine machine=machineMapper.selectById(machineId);
            if (s7objectMachine==null){
                s7objectMachine=new S7objectMachine(machine.getIp(),machine.getPort(),"PlcMarking", EPlcType.S1500);
                s7objectMachine.start();
            }
            PlcParameterObject plcParameterObject = s7objectMachine.PlcMesObject;
            PlcParameterInfo plcRequest =plcParameterObject.getPlcParameter("plcRequest");//请求字
            PlcParameterInfo plcRequestID =plcParameterObject.getPlcParameter("plcRequestID");//请求ID
            PlcParameterInfo mesSend =plcParameterObject.getPlcParameter("mesSend");//发送字
            PlcParameterInfo isMark =plcParameterObject.getPlcParameter("isMark");//发送ID【0 不打标，1标准模式，2定制模式】
            PlcParameterInfo drawingMark =plcParameterObject.getPlcParameter("drawingMark");//打标图纸地址
            PlcParameterInfo lengthOutOfService =plcParameterObject.getPlcParameter("length(OutOfService)");//长
            PlcParameterInfo widthOutOfService =plcParameterObject.getPlcParameter("width(OutOfService)");//宽
            PlcParameterInfo markingMode =plcParameterObject.getPlcParameter("markingMode");//
    public void plcStart()throws Exception {
        Machine machine = machineMapper.selectById(thisMachine.getId());
        S7objectMachine s7objectMachine = new S7objectMachine(machine.getIp(), machine.getPort(), machine.getFileName(), EPlcType.S1500);
        s7objectMachine.readData();//按照json文件读取内容
        PlcParameterObject plcParameterObject = s7objectMachine.PlcMesObject;
        if (plcParameterObject == null) {
            s7objectMachine.plccontrol.closeS7client();
            return;
        }
        try {
            PlcParameterInfo plcRequest = plcParameterObject.getPlcParameter("plcRequest");//请求字
            PlcParameterInfo plcRequestID = plcParameterObject.getPlcParameter("plcRequestID");//请求ID
            PlcParameterInfo mesSend = plcParameterObject.getPlcParameter("mesSend");//发送字
            PlcParameterInfo isMark = plcParameterObject.getPlcParameter("isMark");//发送ID【0 不打标，1标准模式，2定制模式】
            PlcParameterInfo drawingMark = plcParameterObject.getPlcParameter("drawingMark");//打标图纸地址
            PlcParameterInfo lengthOutOfService = plcParameterObject.getPlcParameter("length(OutOfService)");//长
            PlcParameterInfo widthOutOfService = plcParameterObject.getPlcParameter("width(OutOfService)");//宽
            PlcParameterInfo markingMode = plcParameterObject.getPlcParameter("markingMode");//

            PlcParameterInfo plcReport =plcParameterObject.getPlcParameter("plcReport");//汇报字
            PlcParameterInfo plcReportID =plcParameterObject.getPlcParameter("plcReportID");//汇报ID
            PlcParameterInfo mesConfirm =plcParameterObject.getPlcParameter("mesConfirm");//确认字
            PlcParameterInfo mesConfirmID =plcParameterObject.getPlcParameter("mesConfirmID");//确认ID
            if (machine.getIsLog()>0){
            PlcParameterInfo plcReport = plcParameterObject.getPlcParameter("plcReport");//汇报字
            PlcParameterInfo plcReportID = plcParameterObject.getPlcParameter("plcReportID");//汇报ID
            PlcParameterInfo mesConfirm = plcParameterObject.getPlcParameter("mesConfirm");//确认字
            PlcParameterInfo mesConfirmID = plcParameterObject.getPlcParameter("mesConfirmID");//确认ID
            if (machine.getIsLog() > 0) {
                s7objectMachine.consoleLogInfo();
            }
            if ("0".equals(plcRequest.getValue())&&"1".equals(mesSend.getValue())) {
            if ("0".equals(plcRequest.getValue()) && "1".equals(mesSend.getValue())) {
                //发送字置0
                log.info("1.发送字置零,清除上次发送的数据{},{},{},{},{}"
                        ,markingMode.getValue()
                        ,isMark.getValue()
                        ,lengthOutOfService.getValue()
                        ,widthOutOfService.getValue()
                        ,mesSend.getValue());
                        , markingMode.getValue()
                        , isMark.getValue()
                        , lengthOutOfService.getValue()
                        , widthOutOfService.getValue()
                        , mesSend.getValue());
                //S7objectMarking.getinstance().plccontrol.writeString(drawingMark.getAddress(),"");
                s7objectMachine.plccontrol.writeWord(markingMode.getAddress(), 0);
                s7objectMachine.plccontrol.writeWord(lengthOutOfService.getAddress(), 0);
@@ -70,69 +74,61 @@
                s7objectMachine.plccontrol.writeWord(mesSend.getAddress(), 0);
                return;
            }
            if ("0".equals(plcReport.getValue())&&"1".equals(mesConfirm.getValue())) {
            if ("0".equals(plcReport.getValue()) && "1".equals(mesConfirm.getValue())) {
                log.info("2.确认字置零");
                //发送字置0
                s7objectMachine.plccontrol.writeWord(mesConfirm.getAddress(), 0);
                return;
            }
            if("1".equals(plcReport.getValue())&&"0".equals(mesConfirm.getValue())){
                int finishCount=taskingService.finishMachineTask(machine);
            if ("1".equals(plcReport.getValue()) && "0".equals(mesConfirm.getValue())) {
                int finishCount = taskingService.finishMachineTask(machine);
                log.info("3、任务完成");
                if(finishCount>0){//有任务
                if (finishCount > 0) {//有任务
                    s7objectMachine.plccontrol.writeWord(mesConfirm.getAddress(), 1);
                    return;
                }
                return;
            }
            List<Tasking> taskingCount=taskingService.findMachineWorkStateTask(machine,"正在工作");
            if("1".equals(plcRequest.getValue())&&"0".equals(mesSend.getValue())&& !plcRequestID.getValue().isEmpty()
                    &&"开工".equals(machine.getState())
                    &&taskingCount.size()<machine.getMaxTaskCount()){
                Tasking tasking=taskingService.startMachineTask(machine);
                if(tasking!=null){
            List<Tasking> taskingCount = taskingService.findMachineWorkStateTask(machine, "正在工作");
            if ("1".equals(plcRequest.getValue()) && "0".equals(mesSend.getValue()) && !plcRequestID.getValue().isEmpty()
                    && "开工".equals(machine.getState())
                    && taskingCount.size() < machine.getMaxTaskCount()) {
                Tasking tasking = taskingService.startMachineTask(machine);
                if (tasking != null) {
                    //模式：1定制  0 批量      是否打标：0不打标   1打标
                    int isMark_=(tasking.getDrawingMarking()==null||tasking.getDrawingMarking().isEmpty())?0:1;
                    int isMarkingMode_="定制".equals(tasking.getTaskType()) ?1:0;
                    int isMark_ = (tasking.getDrawingMarking() == null || tasking.getDrawingMarking().isEmpty()) ? 0 : 1;
                    int isMarkingMode_ = "定制".equals(tasking.getTaskType()) ? 1 : 0;
                    log.info("4、发送数据:{},{},{},{},{},{}"
                            ,tasking.getProgramId()
                            ,tasking.getLength().intValue(),tasking.getWidth().intValue(),isMark_,isMarkingMode_,1);
                    if(isMark_==1){
                            , tasking.getProgramId()
                            , tasking.getLength().intValue(), tasking.getWidth().intValue(), isMark_, isMarkingMode_, 1);
                    if (isMark_ == 1) {
                        s7objectMachine.plccontrol.writeString(drawingMark.getAddress(), tasking.getProgramId());
                    }
                    s7objectMachine.plccontrol.writeWord(lengthOutOfService.getAddress(), tasking.getLength().intValue());
                    s7objectMachine.plccontrol.writeWord(widthOutOfService.getAddress(), tasking.getWidth().intValue());
                    s7objectMachine.plccontrol.writeWord(widthOutOfService.getAddress(), tasking.getWidth().intValue());//y
                    s7objectMachine.plccontrol.writeWord(lengthOutOfService.getAddress(), tasking.getLength().intValue());//x
                    s7objectMachine.plccontrol.writeWord(isMark.getAddress(), isMark_);
                    s7objectMachine.plccontrol.writeWord(markingMode.getAddress(), isMarkingMode_);
                    s7objectMachine.plccontrol.writeWord(mesSend.getAddress(), 1);

                    SimpleDateFormat df = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss");
                    String sendRecord=df.format(new Date())+"  "+
                            tasking.getScanId()+"-"+
                            tasking.getProgramId()+"-"+
                            tasking.getLength()+"-"+
                            tasking.getWidth()+"-"+
                            isMark_+"-"+
                            isMarkingMode_;
                    if (sendRecords.size()>7){
                        sendRecords.remove(0);
                    }
                    Map sendContentMap=new HashMap();
                    sendContentMap.put("sendContent",sendRecord);
                    sendRecords.add(sendContentMap);
                    return;
                }
            }
        } catch (Exception e) {
            s7objectMachine.plccontrol.closeS7client();
            log.info("逻辑处理异常：设备id【{}】", machine.getId());
        }

    }

    @Override
    public void run() {
        while (this != null) {
        while (true) {
            try {
                Thread.sleep(1000);
                plcStart();
            } catch (InterruptedException e) {
                e.printStackTrace();
            } catch (Exception e) {
                log.info("{}", e.getMessage());
            }
        }
    }