严智鑫
2024-08-05 00c4dfc5ac687c93e0b7abafc33abb693b38edd6
hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
@@ -244,7 +244,7 @@
        log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
    }
    @Scheduled(fixedDelay = 5000)
    @Scheduled(fixedDelay = 300)
    public void plcToHomeEdgOutTask() {
        Date startDate = new Date();
        log.info("大理片笼空车进片任务开始执行时间:{}", startDate);
@@ -313,6 +313,7 @@
        //执行内部调度任务
        List<TemperingLayoutDTO> temperingOccupySlotList = bigStorageCageDetailsService.queryTemperingOccupySlot();
        if (CollectionUtils.isNotEmpty(temperingOccupySlotList)) {
            loop:
            for (TemperingLayoutDTO temperingOccupySlot : temperingOccupySlotList) {
                List<SlotSequenceDTO> slotSequenceList = bigStorageCageDetailsService.queryGlassMaxAndMin(temperingOccupySlot.getEngineerId(), temperingOccupySlot.getTemperingLayoutId());
                for (int i = 0; i < slotSequenceList.size() - 1; i++) {
@@ -336,8 +337,11 @@
                            //更新理片笼详情表调度的后的玻璃位置信息:生成任务后先将玻璃格子位置进行调整,玻璃状态改为调度中,新增调度完成任务,处理调度完成后玻璃状态改为100.
                            List<String> glassList = list.stream().map(BigStorageCageDetails::getGlassId).collect(Collectors.toList());
                            bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>().set(BigStorageCageDetails::getState, Const.GLASS_STATE_SCHEDULE_ING)
                                    .set(BigStorageCageBaseInfo::getSlot, second.getSlot()).eq(BigStorageCageDetails::getGlassId, glassList));
                            break;
                                    .set(BigStorageCageBaseInfo::getSlot, second.getSlot()).in(BigStorageCageDetails::getGlassId, glassList));
                            //两次更新笼子的剩余尺寸:第一次防止有玻璃继续进调度后的笼子,第二次更新:计算格子的实际尺寸
                            // 仅更新调度后的格子信息:起始格子完成后更新:防止调度出片过程中有新玻璃进入,
                            updateSlotRemainBySlots(Arrays.asList(second.getSlot()));
                            break loop;
                        }
                    }
                }
@@ -477,9 +481,10 @@
            log.info("获取进片任务表中破损的玻璃信息{}", inDamageTaskInfoList);
            bigStorageCageFeedTaskService.remove(new LambdaQueryWrapper<BigStorageCageFeedTask>().eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE));
            //理片笼详情表数据状态更新
            bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
                    .set(BigStorageCageDetails::getState, Const.GLASS_STATE_DAMAGE).in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList())));
            bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>()
                    .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW).in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList())));
            //将破损信息新增入破损表
            List<Integer> slotList = new ArrayList<>();
            for (BigStorageCageFeedTask bigStorageCageFeedTask : inDamageTaskInfoList) {
                Damage damage = new Damage();
                damage.setGlassId(bigStorageCageFeedTask.getGlassId());
@@ -488,7 +493,10 @@
                damage.setRemark("进笼前卧转立");
                damage.setStatus(2);
                damageService.insertDamage(damage);
                slotList.add(bigStorageCageFeedTask.getTargetSlot());
            }
            //更新格子剩余宽度
            updateSlotRemainBySlots(slotList);
            log.info("进片任务执行完成");
        }
        //获取出片任务表中状态为破损的数据
@@ -496,15 +504,15 @@
                .eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_DAMAGE));
        if (CollectionUtils.isNotEmpty(outDamageTaskInfoList)) {
            log.info("获取出片任务表中破损的玻璃信息{}", outDamageTaskInfoList);
            bigStorageCageOutTaskService.remove(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE));
            bigStorageCageOutTaskService.remove(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_DAMAGE));
            List<String> glassIdList = outDamageTaskInfoList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
            //移除钢化下片表数据
            temperingGlassInfoService.remove(new LambdaQueryWrapper<TemperingGlassInfo>().in(TemperingGlassInfo::getGlassId, glassIdList));
            //理片笼详情表数据状态更新
            bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
                    .set(BigStorageCageDetails::getState, Const.GLASS_STATE_DAMAGE).in(BigStorageCageDetails::getGlassId, glassIdList));
            //理片笼详情表数据状态删除
            bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>().in(BigStorageCageDetails::getGlassId, glassIdList));
            //将破损信息新增入破损表
            List<Integer> slotList = new ArrayList<>();
            for (BigStorageCageOutTask bigStorageCageOutTask : outDamageTaskInfoList) {
                Damage damage = new Damage();
                damage.setGlassId(bigStorageCageOutTask.getGlassId());
@@ -513,7 +521,10 @@
                damage.setRemark("出片后卧转立");
                damage.setStatus(2);
                damageService.insertDamage(damage);
                slotList.add(bigStorageCageOutTask.getStartSlot());
            }
            //更新格子剩余宽度
            updateSlotRemainBySlots(slotList);
            log.info("出片任务执行完成");
        }
        Date endDate = new Date();
@@ -661,9 +672,9 @@
            BeanUtils.copyProperties(info, cageDetails);
            //2、获取目标格子信息
            BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info);
            //3、更新大理片笼表剩余宽度(更新大理片笼剩余尺寸移到进笼完成后执行)
//            bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - info.getWidth() - glassGap)
//                    .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot()));
            //3、临时更新格子的剩余尺寸:防止相邻玻璃进同一格子造成剩余尺寸不足,玻璃越界的情况,任务完成后再次更新大理片笼表剩余宽度(按照笼内玻璃数量更新大理片笼剩余尺寸)
            bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - Math.max(info.getWidth(), info.getHeight()) - glassGap)
                    .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot()));
            //4、更新进片任务表,目标格子及状态(状态改为2 电气扫到自行处理)  遇到问题:无法批量更新,批量更新无法走指定从库
            e.setTargetSlot(bigStorageDTO.getSlot());
            bigStorageCageFeedTaskService.updateById(e);
@@ -674,6 +685,7 @@
            cageDetails.setDeviceId(bigStorageDTO.getDeviceId());
            cageDetails.setGap(glassGap);
            bigStorageCageDetailsService.save(cageDetails);
        }
        sendTaskListToPLC(taskList, line);
        return Boolean.TRUE;
@@ -700,7 +712,69 @@
        }
    }
    /**
     * 出片一次仅生成一车玻璃
     *
     * @param list
     * @param isTempering
     * @param mesToPLCAddress
     * @param <T>
     * @return
     */
    private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) {
        //任务数据  获取车子存放玻璃最大数量  玻璃间隔
        List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();
        //打车剩余尺寸
        Integer remainWidth = carWidth;
        int maxX = 0;
        for (T e : list) {
            if (bigStorageCageOutTaskList.size() >= outCarMaxSize || Math.max((int) e.getWidth(), (int) e.getHeight()) > remainWidth) {
                break;
            }
            remainWidth = remainWidth - Math.max((int) e.getWidth(), (int) e.getHeight()) - glassGap;
            if (isTempering) {
                int minLength = Math.min((int) e.getWidth(), (int) e.getHeight());
                if (maxX + minLength <= xMaxSize) {
                    bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
                            e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1));
                    maxX = Math.max(maxX, e.getXCoordinate());
                } else {
                    break;
                }
            } else {
                bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
                        e.getWidth() * 10, e.getHeight(), 0, 0, 1));
            }
        }
        Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务");
        log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size());
        bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
        List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
        log.info("将出片玻璃{}玻璃状态改为已出片", glassIds);
        bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
                .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING)
                .in(BigStorageCageDetails::getGlassId, glassIds));
        int returnData = 0;
        int count = 1;
        while (returnData == 0) {
            S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
            returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
            log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData);
        }
        return Boolean.TRUE;
    }
    /**
     * 出片一次生成一炉玻璃
     *
     * @param list
     * @param isTempering
     * @param mesToPLCAddress
     * @param <T>
     * @return
     */
    private <T extends BigStorageCageBaseInfo> Boolean computeOutMoreGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) {
        //任务数据  获取车子存放玻璃最大数量  玻璃间隔
        List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();
        //打车剩余尺寸
@@ -710,12 +784,11 @@
        int maxX = 0;
        for (T e : list) {
            int maxLength = Math.max((int) e.getWidth(), (int) e.getHeight());
            if (bigStorageCageOutTaskList.size() >= outCarMaxSize || maxLength > remainWidth) {
            if (serialNumber > outCarMaxSize || maxLength > remainWidth) {
                remainWidth = carWidth;
                trainNumber = trainNumber + 1;
                serialNumber = 1;
                maxX = 0;
                continue;
            }
            remainWidth = remainWidth - maxLength - glassGap;
            if (isTempering) {
@@ -725,11 +798,12 @@
                            e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1));
                    maxX = Math.max(maxX, e.getXCoordinate());
                } else {
                    remainWidth = carWidth;
                    remainWidth = carWidth - maxLength - glassGap;
                    trainNumber = trainNumber + 1;
                    serialNumber = 1;
                    maxX = 0;
                    continue;
                    maxX = e.getXCoordinate();
                    bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
                            e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1));
                }
            } else {
                bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
@@ -763,9 +837,10 @@
        if (CollectionUtils.isNotEmpty(inSlotGlassList)) {
            //存在  将格子内的玻璃分别进行更新
            slotRemainMap = inSlotGlassList.stream()
                    .collect(Collectors.groupingBy(BigStorageCageDetails::getSlot, Collectors.summingDouble(item -> item.getWidth() + glassGap)));
                    .collect(Collectors.groupingBy(BigStorageCageDetails::getSlot, Collectors.summingDouble(item -> Math.max(item.getWidth(), item.getHeight()) + glassGap)));
            slotRemainMap.forEach((e, v) -> {
                bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth - v)
                double remainWidth = slotWidth - v >= 0 ? slotWidth - v : 0;
                bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, remainWidth)
                        .eq(BigStorageCage::getSlot, e));
            });
        }