| | |
| | | import com.mes.bigstorage.service.BigStorageCageService; |
| | | import com.mes.bigstoragetask.entity.BigStorageCageFeedTask; |
| | | import com.mes.bigstoragetask.entity.BigStorageCageOutTask; |
| | | import com.mes.bigstoragetask.entity.UpdateBigStorageCageDTO; |
| | | import com.mes.bigstoragetask.service.BigStorageCageFeedTaskService; |
| | | import com.mes.bigstoragetask.service.BigStorageCageOutTaskService; |
| | | import com.mes.common.S7object; |
| | | import com.mes.common.config.Const; |
| | | import com.mes.common.utils.RedisUtil; |
| | | import com.mes.damage.entity.Damage; |
| | | import com.mes.damage.service.DamageService; |
| | | import com.mes.device.PlcParameterObject; |
| | | import com.mes.edgglasstask.entity.EdgGlassTaskInfo; |
| | | import com.mes.edgglasstask.service.EdgGlassTaskInfoService; |
| | |
| | | private EdgGlassTaskInfoService edgGlassTaskInfoService; |
| | | @Resource |
| | | private TemperingGlassInfoService temperingGlassInfoService; |
| | | @Resource |
| | | private DamageService damageService; |
| | | |
| | | @Resource |
| | | private RedisUtil redisUtil; |
| | | |
| | | private static final String REQUEST_WORD = "1"; |
| | | |
| | |
| | | @Value("${mes.outCarMaxSize}") |
| | | private Integer outCarMaxSize; |
| | | |
| | | @Value("${mes.galssGap}") |
| | | private Integer galssGap; |
| | | @Value("${mes.glassGap}") |
| | | private Integer glassGap; |
| | | |
| | | @Value("${mes.xMaxSize}") |
| | | private Integer xMaxSize; |
| | | |
| | | |
| | | private String d01GlassId = ""; |
| | | private String d04GlassId = ""; |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgScan() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼扫码任务开始执行时间:{}", startDate); |
| | | PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue(); |
| | | String d04Id = plcParameterObject.getPlcParameter("D04ID").getValue(); |
| | |
| | | String d02State = plcParameterObject.getPlcParameter("D02ID").getValue(); |
| | | String d03State = plcParameterObject.getPlcParameter("D03State").getValue(); |
| | | String d05State = plcParameterObject.getPlcParameter("D05State").getValue(); |
| | | String mesD01Value = plcParameterObject.getPlcParameter("MESToD01").getValue(); |
| | | String mesD04Value = plcParameterObject.getPlcParameter("MESToD04").getValue(); |
| | | String mesD01Address = plcParameterObject.getPlcParameter("MESToD01").getAddress(); |
| | | String mesD04Address = plcParameterObject.getPlcParameter("MESToD04").getAddress(); |
| | | String d01ToMES = plcParameterObject.getPlcParameter("D01ToMES").getValue(); |
| | | if (!REQUEST_WORD.equals(d01ToMES)) { |
| | | log.info("请求字为{},结束本次扫描进卧转立任务", d01ToMES); |
| | | return; |
| | | } |
| | | String d04ToMES = plcParameterObject.getPlcParameter("D04ToMES").getValue(); |
| | | |
| | | log.info("1、获取d01Id扫描ID为:{};获取d04Id扫描ID为:{};", d01Id, d04Id); |
| | | if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d04Id)) { |
| | | log.info("1、获取d01Id扫描ID为:{},请求字为{};获取d04Id扫描ID为:{},请求字为{};", d01Id, d01ToMES, d04Id, d04ToMES); |
| | | if (StringUtils.isBlank(d01ToMES) && StringUtils.isBlank(d04ToMES)) { |
| | | log.info("两条线未收到进片任务,结束本次扫描进卧转立任务"); |
| | | return; |
| | | } |
| | |
| | | log.info("两条线卧转立均在执行任务,结束本次扫描进卧转立任务"); |
| | | return; |
| | | } |
| | | // Boolean flag01 = Boolean.FALSE; |
| | | // Boolean flag04 = Boolean.FALSE; |
| | | //按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃 |
| | | if (StringUtils.isNotBlank(d01Id) && (StringUtils.isBlank(d02State) || !REQUEST_WORD.equals(d03State))) { |
| | | judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address); |
| | | //按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃: 状态为0不操作(D01送片,0不操作,1允许送片),请求字为1, (02玻璃id为空或者卧转立未启动) |
| | | if (!REQUEST_WORD.equals(mesD01Value) && REQUEST_WORD.equals(d01ToMES) && (StringUtils.isBlank(d02State) || !REQUEST_WORD.equals(d03State))) { |
| | | if (!d01GlassId.equals(d01Id)) { |
| | | judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address); |
| | | d01GlassId = d01Id; |
| | | } |
| | | } |
| | | if (StringUtils.isNotBlank(d04Id) && !REQUEST_WORD.equals(d05State)) { |
| | | judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address); |
| | | // 状态为0不操作(D01送片,0不操作,1允许送片),请求字为1, 卧转立未启动 |
| | | if (!REQUEST_WORD.equals(mesD04Value) && REQUEST_WORD.equals(d04ToMES) && !REQUEST_WORD.equals(d05State)) { |
| | | if (!d04GlassId.equals(d04Id)) { |
| | | judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address); |
| | | d04GlassId = d04Id; |
| | | } |
| | | } |
| | | log.info("结束扫码任务"); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼扫码任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgFreeCarTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼空车进片任务开始执行时间:{}", startDate); |
| | | PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | String e01Status = plcParameterObject.getPlcParameter("E01State").getValue(); |
| | | String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue(); |
| | | String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue(); |
| | | log.info("执行空车送片任务,获取到的大车状态为{},卧转立状态分别为d03:{},d05:{}", e01Status, d03ToMES, d05ToMES); |
| | | if (REQUEST_WORD.equals(e01Status)) { |
| | | log.info("进片大车非空闲,结束送片任务"); |
| | | Date endDate = new Date(); |
| | | log.info("进片大车非空闲,结束送片任务,任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | if (!REQUEST_WORD.equals(d03ToMES) && !REQUEST_WORD.equals(d05ToMES)) { |
| | | log.info("卧转立没有送片请求,结束送片任务"); |
| | | Date endDate = new Date(); |
| | | log.info("卧转立没有送片请求,结束送片任务,任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | LambdaQueryWrapper<BigStorageCageFeedTask> wrapper = new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getTaskType, Const.BIG_STORAGE_IN_RUN) |
| | | .and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or().eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO)) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP); |
| | | //获取可以启动卧转立的任务线路 |
| | | List<BigStorageCageFeedTask> feedTaskList = bigStorageCageFeedTaskService.list(wrapper); |
| | | if (CollectionUtils.isNotEmpty(feedTaskList)) { |
| | | if (feedTaskList.size() == 1) { |
| | | computeTargetByLine(feedTaskList.get(0).getLine()); |
| | | return; |
| | | } else { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer startLine = getStartLine(); |
| | | // //计算目标格子,发送启动任务 |
| | | computeTargetByLine(startLine); |
| | | return; |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue(); |
| | | String d04Id = plcParameterObject.getPlcParameter("D04ID").getValue(); |
| | | log.info("1、获取d01Id扫描ID为:{};获取d04Id扫描ID为:{};", d01Id, d04Id); |
| | | //两条线都有进卧转立任务,直接结束 |
| | | // if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d04Id)) { |
| | | // log.info("两条线都存在进片任务,结束任务"); |
| | | // return; |
| | | // } |
| | | //获取两条线卧转立是否有玻璃,且任务状态都为2 |
| | | //获取两条线卧转立是否有玻璃,且任务状态为1/2 |
| | | List<Integer> lineList = bigStorageCageFeedTaskService.querySitToUpGlass(); |
| | | if (CollectionUtils.isEmpty(lineList)) { |
| | | log.info("两条线卧转立为空或者有进片任务未完成,结束任务"); |
| | | Date endDate = new Date(); |
| | | log.info("两条线卧转立为空或者有进片任务未完成,结束任务,大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | Integer lineFirst = lineList.get(0); |
| | |
| | | computeTargetByLine(lineFirst); |
| | | } |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | //两条先均可执行进片任务,判断两条线是否进片请求是否都为空 |
| | |
| | | Integer line = getStartLine(); |
| | | //计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(line); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } else if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d04Id)) { |
| | | // todo:两个都有进片玻璃 |
| | |
| | | } else if (computeIsRun(Const.A10_OUT_TARGET_POSITION, d04Id)) { |
| | | computeTargetByLine(Const.A10_OUT_TARGET_POSITION); |
| | | } else { |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | } else { |
| | |
| | | //获取进片请求玻璃为空的,计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(outLine); |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 10000) |
| | | public void plcToHomeEdgOutTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼空车进片任务开始执行时间:{}", startDate); |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | String e02State = plcMesObject.getPlcParameter("E02State").getValue(); |
| | | if (REQUEST_WORD.equals(e02State)) { |
| | | log.info("出片忙碌,结束出片任务"); |
| | | return; |
| | | } |
| | | String mesToPLCAddress = plcMesObject.getPlcParameter("MESToPLC").getAddress(); |
| | | List<BigStorageCageOutTask> outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>() |
| | | .eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW)); |
| | | if (CollectionUtils.isNotEmpty(outingList)) { |
| | | log.info("有正在执行出片的任务,结束当前出片线程"); |
| | | return; |
| | | } |
| | | if (redisUtil.getCacheObject("temperingSwitch")) { |
| | | //是否有正在钢化的玻璃 |
| | | List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper<TemperingGlassInfo>() |
| | | .selectAll(TemperingGlassInfo.class) |
| | | .leftJoin(BigStorageCageOutTask.class, BigStorageCageOutTask::getGlassId, TemperingGlassInfo::getGlassId) |
| | | .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW) |
| | | .isNull(BigStorageCageOutTask::getGlassId) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) { |
| | | log.info("有正在出片的钢化任务"); |
| | | computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | //是否有人工下片任务 有直接出 |
| | | List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth)); |
| | | if (CollectionUtils.isNotEmpty(artificialList)) { |
| | | computeOutMoreGlassInfo(artificialList, Boolean.FALSE, mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | //钢化优先:获取理片笼 玻璃小片 破损表 数量 判断笼内版图是否到齐 |
| | | List<TemperingLayoutDTO> temperingLayoutDTOList = bigStorageCageDetailsService.temperingIsAll(); |
| | | if (CollectionUtils.isNotEmpty(temperingLayoutDTOList)) { |
| | | //玻璃到齐包括已出片的 |
| | | //到齐,将玻璃小片数据存入钢化小片表,逻辑生成出片任务 结束 |
| | | for (TemperingLayoutDTO item : temperingLayoutDTOList) { |
| | | List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class) |
| | | .selectAll(GlassInfo.class) |
| | | .select("-1 as state") |
| | | .selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot) |
| | | .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId) |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) |
| | | .eq(GlassInfo::getTemperingLayoutId, item.getTemperingLayoutId()) |
| | | .eq(GlassInfo::getEngineerId, item.getEngineerId()) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfos)) { |
| | | temperingGlassInfoService.saveBatch(temperingGlassInfos); |
| | | computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | //执行内部调度任务 |
| | | List<TemperingLayoutDTO> temperingOccupySlotList = bigStorageCageDetailsService.queryTemperingOccupySlot(); |
| | | if (CollectionUtils.isNotEmpty(temperingOccupySlotList)) { |
| | | loop: |
| | | for (TemperingLayoutDTO temperingOccupySlot : temperingOccupySlotList) { |
| | | List<SlotSequenceDTO> slotSequenceList = bigStorageCageDetailsService.queryGlassMaxAndMin(temperingOccupySlot.getEngineerId(), temperingOccupySlot.getTemperingLayoutId()); |
| | | for (int i = 0; i < slotSequenceList.size() - 1; i++) { |
| | | SlotSequenceDTO first = slotSequenceList.get(i); |
| | | SlotSequenceDTO second = slotSequenceList.get(i + 1); |
| | | int slotWidth = carWidth - first.getRemainWidth() - glassGap; |
| | | if (first.getMinSequence() == second.getMaxSequence() + 1 |
| | | && second.getRemainWidth() > slotWidth && slotWidth >= 0) { |
| | | List<BigStorageCageDetails> list = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getSlot, first.getSlot()).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, BigStorageCageDetails::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(list)) { |
| | | List<BigStorageCageOutTask> outTasks = new ArrayList<>(); |
| | | int serialNumber = 1; |
| | | for (BigStorageCageDetails item : list) { |
| | | outTasks.add(new BigStorageCageOutTask(item.getGlassId(), first.getSlot(), second.getSlot(), |
| | | item.getWidth() * 10, item.getHeight() * 10, 1, serialNumber++, Const.BIG_STORAGE_OUT_NEW)); |
| | | } |
| | | //新增调度任务 |
| | | bigStorageCageOutTaskService.saveBatch(outTasks); |
| | | //更新理片笼详情表调度的后的玻璃位置信息:生成任务后先将玻璃格子位置进行调整,玻璃状态改为调度中,新增调度完成任务,处理调度完成后玻璃状态改为100. |
| | | List<String> glassList = list.stream().map(BigStorageCageDetails::getGlassId).collect(Collectors.toList()); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>().set(BigStorageCageDetails::getState, Const.GLASS_STATE_SCHEDULE_ING) |
| | | .set(BigStorageCageBaseInfo::getSlot, second.getSlot()).in(BigStorageCageDetails::getGlassId, glassList)); |
| | | //两次更新笼子的剩余尺寸:第一次防止有玻璃继续进调度后的笼子,第二次更新:计算格子的实际尺寸 |
| | | // 仅更新调度后的格子信息:起始格子完成后更新:防止调度出片过程中有新玻璃进入, |
| | | updateSlotRemainBySlots(Arrays.asList(second.getSlot())); |
| | | break loop; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | //向plc写入确认字 |
| | | int returnData = 0; |
| | | int count = 1; |
| | | while (returnData == 0) { |
| | | log.info("已向plc第{}次送协议", count); |
| | | S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0); |
| | | log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData); |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void updateInGlassStateTask() { |
| | | Date startDate = new Date(); |
| | | log.info("1、大理片笼进片完成后更新大理片笼数据任务开始执行时间:{}", startDate); |
| | | //因为大理片笼和出片任务是两个库的数据,所以要分开查找 |
| | | List<Object> list = bigStorageCageDetailsService.listObjs(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .select(BigStorageCageDetails::getGlassId).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW)); |
| | | if (CollectionUtils.isNotEmpty(list)) { |
| | | log.info("2、获取所有正在进片的玻璃信息id:{}", list); |
| | | List<String> glassIds = list.stream().map(String::valueOf).collect(Collectors.toList()); |
| | | List<BigStorageCageFeedTask> inSuccessGlass = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .in(BigStorageCageFeedTask::getGlassId, glassIds) |
| | | .in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT)); |
| | | if (CollectionUtils.isNotEmpty(inSuccessGlass)) { |
| | | log.info("3、获取进片已完成的玻璃信息id:{}", inSuccessGlass); |
| | | List<Integer> inSuccessGlassSlot = inSuccessGlass.stream().map(BigStorageCageFeedTask::getTargetSlot).collect(Collectors.toList()); |
| | | List<UpdateBigStorageCageDTO> storageCageDTOList = inSuccessGlass.stream().map(e -> { |
| | | UpdateBigStorageCageDTO storageCageDTO = new UpdateBigStorageCageDTO(); |
| | | BeanUtils.copyProperties(e, storageCageDTO); |
| | | return storageCageDTO; |
| | | }).collect(Collectors.toList()); |
| | | bigStorageCageDetailsService.updateBySlot(storageCageDTOList, Const.GLASS_STATE_IN); |
| | | log.info("4、大理片笼进片状态已完成已完成的玻璃信息id:{}", inSuccessGlass); |
| | | //更新理片笼玻璃尺寸 |
| | | updateSlotRemainBySlots(inSuccessGlassSlot); |
| | | log.info("5、大理片笼进片目标格子尺寸更新完成"); |
| | | } |
| | | |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("end:大理片笼进片完成后更新大理片笼数据任务结束时间:{},共耗时:{}ms,结束任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgOutTask() { |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | String mesToPLCAddress = plcMesObject.getPlcParameter("MESToPLC").getAddress(); |
| | | List<BigStorageCageOutTask> outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW)); |
| | | Assert.isTrue(CollectionUtils.isEmpty(outingList), "有正在执行出片的任务,结束当前出片线程"); |
| | | |
| | | //是否有正在钢化的玻璃 |
| | | List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper<TemperingGlassInfo>() |
| | | .selectAll(TemperingGlassInfo.class) |
| | | .leftJoin(BigStorageCageOutTask.class, BigStorageCageOutTask::getGlassId, TemperingGlassInfo::getGlassId) |
| | | .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW) |
| | | .isNull(BigStorageCageOutTask::getGlassId) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) { |
| | | log.info("有正在出片的钢化任务"); |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | return; |
| | | } |
| | | //是否有人工下片任务 有直接出 |
| | | List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth)); |
| | | if (CollectionUtils.isNotEmpty(artificialList)) { |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.FALSE, mesToPLCAddress); |
| | | return; |
| | | } |
| | | //钢化优先:获取理片笼 玻璃小片 破损表 数量 判断笼内版图是否到齐 |
| | | TemperingLayoutDTO temperingLayoutDTO = bigStorageCageDetailsService.temperingIsAll(); |
| | | if (null != temperingLayoutDTO) { |
| | | //玻璃到齐 |
| | | //到齐,将玻璃小片数据存入钢化小片表,逻辑生成出片任务 结束 |
| | | List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class) |
| | | .selectAll(GlassInfo.class) |
| | | .select("-1 as state") |
| | | .selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot) |
| | | .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId) |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) |
| | | .eq(GlassInfo::getTemperingLayoutId, temperingLayoutDTO.getTemperingLayoutId()) |
| | | .eq(GlassInfo::getEngineerId, temperingLayoutDTO.getEngineerId())); |
| | | temperingGlassInfoService.saveBatch(temperingGlassInfos); |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | return; |
| | | } |
| | | //未到齐 执行内部调度任务 |
| | | TemperingLayoutDTO temperingOccupySlot = bigStorageCageDetailsService.queryTemperingOccupySlot(); |
| | | if (null != temperingOccupySlot) { |
| | | List<SlotSequenceDTO> slotSequenceList = bigStorageCageDetailsService.queryGlassMaxAndMin(temperingOccupySlot.getEngineerId(), temperingOccupySlot.getTemperingLayoutId()); |
| | | for (int i = 0; i < slotSequenceList.size() - 1; i++) { |
| | | SlotSequenceDTO first = slotSequenceList.get(i); |
| | | SlotSequenceDTO second = slotSequenceList.get(i + 1); |
| | | int slotWidth = carWidth - first.getRemainWidth() - galssGap; |
| | | if (first.getMinSequence() == second.getMaxSequence() + 1 |
| | | && second.getRemainWidth() > slotWidth) { |
| | | List<BigStorageCageDetails> list = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getSlot, first.getSlot()).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)); |
| | | List<BigStorageCageOutTask> outTasks = list.stream().map(e -> new BigStorageCageOutTask(e.getGlassId(), first.getSlot(), second.getSlot(), |
| | | slotWidth, 0, 0, 1)).collect(Collectors.toList()); |
| | | bigStorageCageOutTaskService.saveBatch(outTasks); |
| | | S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | log.info("已向plc发送出片任务确认,地址为:{}", mesToPLCAddress); |
| | | return; |
| | | } |
| | | public void updateOutGlassStateTask() { |
| | | Date startDate = new Date(); |
| | | log.info("1、大理片笼出片完成后更新大理片笼数据任务开始执行时间:{}", startDate); |
| | | //因为大理片笼和出片任务是两个库的数据,所以要分开查找 |
| | | List<Object> list = bigStorageCageDetailsService.listObjs(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .select(BigStorageCageDetails::getGlassId).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING)); |
| | | if (CollectionUtils.isNotEmpty(list)) { |
| | | log.info("2、获取所有正在出片的玻璃信息id:{}", list); |
| | | List<String> glassIds = list.stream().map(String::valueOf).collect(Collectors.toList()); |
| | | List<BigStorageCageOutTask> outSuccessGlass = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>() |
| | | .in(BigStorageCageOutTask::getGlassId, glassIds).in(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_ALL)); |
| | | if (CollectionUtils.isNotEmpty(outSuccessGlass)) { |
| | | log.info("3、获取出片已完成的玻璃信息id:{}", outSuccessGlass); |
| | | List<UpdateBigStorageCageDTO> storageCageDTOList = outSuccessGlass.stream().map(e -> { |
| | | UpdateBigStorageCageDTO storageCageDTO = new UpdateBigStorageCageDTO(); |
| | | storageCageDTO.setGlassId(e.getGlassId()); |
| | | storageCageDTO.setTargetSlot(e.getStartSlot()); |
| | | return storageCageDTO; |
| | | }).collect(Collectors.toList()); |
| | | bigStorageCageDetailsService.updateBySlot(storageCageDTOList, Const.GLASS_STATE_OUT); |
| | | List<Integer> outSuccessSlotList = outSuccessGlass.stream().map(BigStorageCageOutTask::getStartSlot).collect(Collectors.toList()); |
| | | log.info("4、大理片笼出片状态已完成已完成的玻璃信息id:{}", outSuccessGlass); |
| | | //更新理片笼玻璃尺寸 |
| | | updateSlotRemainBySlots(outSuccessSlotList); |
| | | log.info("5、大理片笼进片目标格子尺寸更新完成"); |
| | | } |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("end:大理片笼出片完成后更新大理片笼数据任务结束时间:{},共耗时:{}ms,结束任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void updateScheduleGlassStateTask() { |
| | | Date startDate = new Date(); |
| | | log.info("1、大理片笼调度完成后更新大理片笼数据任务开始执行时间:{}", startDate); |
| | | //因为大理片笼和调度任务是两个库的数据,所以要分开查找 |
| | | List<Object> list = bigStorageCageDetailsService.listObjs(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .select(BigStorageCageDetails::getGlassId).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_SCHEDULE_ING)); |
| | | if (CollectionUtils.isNotEmpty(list)) { |
| | | log.info("2、获取所有正在出片的玻璃信息id:{}", list); |
| | | List<String> glassIds = list.stream().map(String::valueOf).collect(Collectors.toList()); |
| | | List<BigStorageCageOutTask> scheduleSuccessGlass = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>() |
| | | .in(BigStorageCageOutTask::getGlassId, glassIds).eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_SUCCESS) |
| | | .notIn(BigStorageCageOutTask::getEndSlot, Const.TEMPERING_OUT_TARGET_POSITION, Const.ARTIFICIAL_OUT_TARGET_POSITION)); |
| | | if (CollectionUtils.isNotEmpty(scheduleSuccessGlass)) { |
| | | log.info("3、获取调度已完成的玻璃信息id:{}", scheduleSuccessGlass); |
| | | List<UpdateBigStorageCageDTO> storageCageDTOList = scheduleSuccessGlass.stream().map(e -> { |
| | | UpdateBigStorageCageDTO storageCageDTO = new UpdateBigStorageCageDTO(); |
| | | storageCageDTO.setGlassId(e.getGlassId()); |
| | | storageCageDTO.setTargetSlot(e.getEndSlot()); |
| | | return storageCageDTO; |
| | | }).collect(Collectors.toList()); |
| | | bigStorageCageDetailsService.updateBySlot(storageCageDTOList, Const.GLASS_STATE_IN); |
| | | List<String> scheduleSuccessGlassIds = scheduleSuccessGlass.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | log.info("4、大理片笼出片状态已完成已完成的玻璃信息id:{}", scheduleSuccessGlassIds); |
| | | //更新理片笼玻璃尺寸 |
| | | List<Integer> slotList = scheduleSuccessGlass.stream().map(BigStorageCageOutTask::getStartSlot).distinct().collect(Collectors.toList()); |
| | | slotList.addAll(scheduleSuccessGlass.stream().map(BigStorageCageOutTask::getEndSlot).distinct().collect(Collectors.toList())); |
| | | updateSlotRemainBySlots(slotList); |
| | | log.info("5、大理片笼进片目标格子尺寸更新完成"); |
| | | } |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("end:大理片笼出片完成后更新大理片笼数据任务结束时间:{},共耗时:{}ms,结束任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 处理破损表任务 |
| | | */ |
| | | @Scheduled(fixedDelay = 300) |
| | | public void dealDamageTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼破损玻璃清除任务开始执行时间:{}", startDate); |
| | | //获取进片任务表中状态为破损的数据 |
| | | List<BigStorageCageFeedTask> inDamageTaskInfoList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE)); |
| | | if (CollectionUtils.isNotEmpty(inDamageTaskInfoList)) { |
| | | log.info("获取进片任务表中破损的玻璃信息{}", inDamageTaskInfoList); |
| | | bigStorageCageFeedTaskService.remove(new LambdaQueryWrapper<BigStorageCageFeedTask>().eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE)); |
| | | //理片笼详情表数据状态更新 |
| | | bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW).in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()))); |
| | | //将破损信息新增入破损表 |
| | | List<Integer> slotList = new ArrayList<>(); |
| | | for (BigStorageCageFeedTask bigStorageCageFeedTask : inDamageTaskInfoList) { |
| | | Damage damage = new Damage(); |
| | | damage.setGlassId(bigStorageCageFeedTask.getGlassId()); |
| | | damage.setLine(bigStorageCageFeedTask.getLine()); |
| | | damage.setWorkingProcedure("冷加工"); |
| | | damage.setRemark("进笼前卧转立"); |
| | | damage.setStatus(2); |
| | | damageService.insertDamage(damage); |
| | | slotList.add(bigStorageCageFeedTask.getTargetSlot()); |
| | | } |
| | | //更新格子剩余宽度 |
| | | updateSlotRemainBySlots(slotList); |
| | | log.info("进片任务执行完成"); |
| | | } |
| | | //获取出片任务表中状态为破损的数据 |
| | | List<BigStorageCageOutTask> outDamageTaskInfoList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>() |
| | | .eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_DAMAGE)); |
| | | if (CollectionUtils.isNotEmpty(outDamageTaskInfoList)) { |
| | | log.info("获取出片任务表中破损的玻璃信息{}", outDamageTaskInfoList); |
| | | bigStorageCageOutTaskService.remove(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_DAMAGE)); |
| | | List<String> glassIdList = outDamageTaskInfoList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | //移除钢化下片表数据 |
| | | temperingGlassInfoService.remove(new LambdaQueryWrapper<TemperingGlassInfo>().in(TemperingGlassInfo::getGlassId, glassIdList)); |
| | | //理片笼详情表数据状态删除 |
| | | bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>().in(BigStorageCageDetails::getGlassId, glassIdList)); |
| | | |
| | | //将破损信息新增入破损表 |
| | | List<Integer> slotList = new ArrayList<>(); |
| | | for (BigStorageCageOutTask bigStorageCageOutTask : outDamageTaskInfoList) { |
| | | Damage damage = new Damage(); |
| | | damage.setGlassId(bigStorageCageOutTask.getGlassId()); |
| | | damage.setLine(bigStorageCageOutTask.getEndSlot()); |
| | | damage.setWorkingProcedure("冷加工"); |
| | | damage.setRemark("出片后卧转立"); |
| | | damage.setStatus(2); |
| | | damageService.insertDamage(damage); |
| | | slotList.add(bigStorageCageOutTask.getStartSlot()); |
| | | } |
| | | //更新格子剩余宽度 |
| | | updateSlotRemainBySlots(slotList); |
| | | log.info("出片任务执行完成"); |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼破损玻璃清除任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | |
| | | /** |
| | | * 按照玻璃id判断玻璃状态及卧转立是否可直接启动 |
| | |
| | | |
| | | Boolean flag = Boolean.TRUE; |
| | | //2、获取卧转立 |
| | | Integer widthFirst = edgGlassTaskInfoList.get(0).getWidth(); |
| | | Integer widthFirst = Math.max(edgGlassTaskInfoList.get(0).getWidth() / 10, edgGlassTaskInfoList.get(0).getHeight() / 10); |
| | | Integer heightFirst = Math.min(edgGlassTaskInfoList.get(0).getWidth() / 10, edgGlassTaskInfoList.get(0).getHeight() / 10); |
| | | if (edgGlassTaskInfoList.size() == 1) { |
| | | if (remainWidth >= widthFirst) { |
| | | if (glassCount <= 5) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst); |
| | | if (glassCount < inCarMaxSize) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst); |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst); |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst); |
| | | } |
| | | } else { |
| | | flag = Boolean.FALSE; |
| | | } |
| | | } else { |
| | | Integer widthSecond = edgGlassTaskInfoList.get(1).getWidth(); |
| | | Integer widthSecond = Math.max(edgGlassTaskInfoList.get(1).getWidth() / 10, edgGlassTaskInfoList.get(1).getHeight() / 10); |
| | | Integer heightSecond = Math.min(edgGlassTaskInfoList.get(1).getWidth() / 10, edgGlassTaskInfoList.get(1).getHeight() / 10); |
| | | if (remainWidth >= widthFirst) { |
| | | if (remainWidth - widthFirst - galssGap >= widthSecond) { |
| | | if (glassCount <= inCarMaxSize - 1) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst); |
| | | if (remainWidth - widthFirst - glassGap >= widthSecond) { |
| | | if (glassCount < inCarMaxSize) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightSecond); |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst); |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightSecond); |
| | | } |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst); |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightSecond); |
| | | } |
| | | } else { |
| | | flag = Boolean.FALSE; |
| | |
| | | } |
| | | //向plc发送进片确认 |
| | | if (flag) { |
| | | S7object.getinstance().plccontrol.writeWord(mesAddress, 1); |
| | | //向plc写入确认字 |
| | | int returnData = 0; |
| | | int count = 1; |
| | | while (returnData == 0) { |
| | | S7object.getinstance().plccontrol.writeWord(mesAddress, 1); |
| | | returnData = S7object.getinstance().plccontrol.readWord(mesAddress, 1).get(0); |
| | | log.info("进卧转立第{}次发送确认字完成,地址为:{},写入的内容为{}", count++, mesAddress, returnData); |
| | | |
| | | } |
| | | } |
| | | //记录无法放下玻璃,后续判断启动 |
| | | return flag; |
| | |
| | | /** |
| | | * 添加任务信息 |
| | | */ |
| | | private Boolean addFeedTask(String glassId, Integer line, Integer taskType, Integer width) { |
| | | private Boolean addFeedTask(String glassId, Integer line, Integer taskType, Integer width, Integer height) { |
| | | BigStorageCageFeedTask bigStorageCageFeedTask = new BigStorageCageFeedTask(); |
| | | bigStorageCageFeedTask.setGlassId(glassId); |
| | | bigStorageCageFeedTask.setTaskState(Const.BIG_STORAGE_IN_NEW); |
| | | bigStorageCageFeedTask.setLine(line); |
| | | bigStorageCageFeedTask.setTaskType(taskType); |
| | | bigStorageCageFeedTask.setWidth(width); |
| | | bigStorageCageFeedTask.setHeight(height); |
| | | bigStorageCageFeedTask.setCreateTime(new Date()); |
| | | return bigStorageCageFeedTaskService.save(bigStorageCageFeedTask); |
| | | } |
| | |
| | | */ |
| | | public Integer getStartLine() { |
| | | List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .inSql(BigStorageCageFeedTask::getId, "select min(id) from big_storage_cage_feed_task where task_state = 2 group by line")); |
| | | .inSql(BigStorageCageFeedTask::getId, "select min(id) from big_storage_cage_feed_task where task_state = 2" + |
| | | "and (target_slot = 0 or target_slot is null) group by line")); |
| | | Assert.isFalse(CollectionUtils.isEmpty(taskList), "卧转立两条线都没有玻璃进片任务"); |
| | | Map<String, Integer> taskMap = taskList.stream().collect(Collectors.toMap(BigStorageCageFeedTask::getGlassId, |
| | | BigStorageCageFeedTask::getLine)); |
| | |
| | | //1、获取任务表中的所有玻璃(指定线路且已经进卧转立完成) |
| | | List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getLine, line) |
| | | .and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or().eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO)) |
| | | .in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP_ALL) |
| | | .orderByAsc(BigStorageCageFeedTask::getId)); |
| | | //2、去笼子内查找是否可以继续存放的笼子 |
| | |
| | | BeanUtils.copyProperties(info, cageDetails); |
| | | //2、获取目标格子信息 |
| | | BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info); |
| | | //3、更新大理片笼表剩余宽度 |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - info.getWidth()) |
| | | //3、临时更新格子的剩余尺寸:防止相邻玻璃进同一格子造成剩余尺寸不足,玻璃越界的情况,任务完成后再次更新大理片笼表剩余宽度(按照笼内玻璃数量更新大理片笼剩余尺寸) |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - Math.max(info.getWidth(), info.getHeight()) - glassGap) |
| | | .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot())); |
| | | //4、更新进片任务表,目标格子及状态(状态改为2 电气扫到自行处理) 遇到问题:无法批量更新,批量更新无法走指定从库 |
| | | e.setTargetSlot(bigStorageDTO.getSlot()); |
| | | // e.setTaskType(Const.BIG_STORAGE_IN_RUN); |
| | | bigStorageCageFeedTaskService.updateById(e); |
| | | |
| | | //5、将进片信息存入大理片笼详情表 |
| | | cageDetails.setSlot(bigStorageDTO.getSlot()); |
| | | cageDetails.setState(Const.GLASS_STATE_IN); |
| | | cageDetails.setState(Const.GLASS_STATE_NEW); |
| | | cageDetails.setDeviceId(bigStorageDTO.getDeviceId()); |
| | | cageDetails.setGap(glassGap); |
| | | bigStorageCageDetailsService.save(cageDetails); |
| | | |
| | | } |
| | | sendTaskListToPLC(taskList, line); |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | private void sendTaskListToPLC(List<BigStorageCageFeedTask> taskList, Integer line) { |
| | | log.info("送片任务发送进片玻璃信息"); |
| | | S7control s7control = S7object.getinstance().plccontrol; |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getAddress(); |
| | |
| | | for (int i = 1; i <= taskList.size(); i++) { |
| | | s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine()); |
| | | s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot()); |
| | | log.info("向plc发送第{}片玻璃已完成", i); |
| | | } |
| | | s7control.writeWord(outLine, 2); |
| | | log.info("送片任务已发送完成,任务线路为:{},启动地址为{}", line, outLine); |
| | | int returnData = 0; |
| | | int count = 1; |
| | | while (returnData == 0) { |
| | | s7control.writeWord(outLine, 2); |
| | | returnData = s7control.readWord(outLine, 1).get(0); |
| | | log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, outLine, returnData); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出片一次仅生成一车玻璃 |
| | | * |
| | | * @param list |
| | | * @param isTempering |
| | | * @param mesToPLCAddress |
| | | * @param <T> |
| | | * @return |
| | | */ |
| | | private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) { |
| | | //任务数据 获取车子存放玻璃最大数量 玻璃间隔 |
| | | List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>(); |
| | | //打车剩余尺寸 |
| | | Integer remainWidth = carWidth; |
| | | int maxX = 0; |
| | | for (T e : list) { |
| | | if (bigStorageCageOutTaskList.size() > outCarMaxSize || e.getWidth() > remainWidth) { |
| | | if (bigStorageCageOutTaskList.size() >= outCarMaxSize || Math.max((int) e.getWidth(), (int) e.getHeight()) > remainWidth) { |
| | | break; |
| | | } |
| | | remainWidth = remainWidth - (int) e.getWidth() - galssGap; |
| | | remainWidth = remainWidth - Math.max((int) e.getWidth(), (int) e.getHeight()) - glassGap; |
| | | if (isTempering) { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | (int) e.getWidth() * 10, 0, 0, 1)); |
| | | int minLength = Math.min((int) e.getWidth(), (int) e.getHeight()); |
| | | if (maxX + minLength <= xMaxSize) { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1)); |
| | | maxX = Math.max(maxX, e.getXCoordinate()); |
| | | } else { |
| | | break; |
| | | } |
| | | |
| | | } else { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, |
| | | (int) e.getWidth() * 10, 0, 0, 1)); |
| | | e.getWidth() * 10, e.getHeight(), 0, 0, 1)); |
| | | } |
| | | |
| | | } |
| | | Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); |
| | | log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size()); |
| | |
| | | List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | log.info("将出片玻璃{}玻璃状态改为已出片", glassIds); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT) |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING) |
| | | .in(BigStorageCageDetails::getGlassId, glassIds)); |
| | | //更新笼子内格子的剩余尺寸 |
| | | updateSlotRemain(list, glassIds); |
| | | S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | log.info("已向plc发送出片任务确认,地址为:{}", mesToPLCAddress); |
| | | int returnData = 0; |
| | | int count = 1; |
| | | while (returnData == 0) { |
| | | S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0); |
| | | log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData); |
| | | } |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | /** |
| | | * 更新笼子内格子的剩余尺寸 |
| | | * 出片一次生成一炉玻璃 |
| | | * |
| | | * @param list |
| | | * @param taskGlassIds |
| | | * @param isTempering |
| | | * @param mesToPLCAddress |
| | | * @param <T> |
| | | * @return |
| | | */ |
| | | public <T extends BigStorageCageBaseInfo> void updateSlotRemain(List<T> list, List<String> taskGlassIds) { |
| | | //获取需要出去(包括待出去的)的所有玻璃格子号 |
| | | List<Integer> slotList = list.stream().map(T::getSlot).distinct().collect(Collectors.toList()); |
| | | //获取待出去的玻璃信息(等下车出去的玻璃) |
| | | Map<Integer, Double> slotRemainMap = list.stream().filter(e -> !taskGlassIds.contains(e.getGlassId())) |
| | | .collect(Collectors.groupingBy(T::getSlot, Collectors.summingDouble(item -> item.getWidth() + galssGap))); |
| | | if (CollectionUtils.isNotEmpty(slotRemainMap)) { |
| | | //按照格子号更新剩余尺寸 |
| | | private <T extends BigStorageCageBaseInfo> Boolean computeOutMoreGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) { |
| | | //任务数据 获取车子存放玻璃最大数量 玻璃间隔 |
| | | List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>(); |
| | | //打车剩余尺寸 |
| | | Integer remainWidth = carWidth; |
| | | int trainNumber = 1; |
| | | int serialNumber = 1; |
| | | int maxX = 0; |
| | | for (T e : list) { |
| | | int maxLength = Math.max((int) e.getWidth(), (int) e.getHeight()); |
| | | if (serialNumber > outCarMaxSize || maxLength > remainWidth) { |
| | | remainWidth = carWidth; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | maxX = 0; |
| | | } |
| | | remainWidth = remainWidth - maxLength - glassGap; |
| | | if (isTempering) { |
| | | int minLength = Math.min((int) e.getWidth(), (int) e.getHeight()); |
| | | if (maxX + minLength <= xMaxSize) { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1)); |
| | | maxX = Math.max(maxX, e.getXCoordinate()); |
| | | } else { |
| | | remainWidth = carWidth - maxLength - glassGap; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | maxX = e.getXCoordinate(); |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1)); |
| | | } |
| | | } else { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1)); |
| | | } |
| | | } |
| | | Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); |
| | | log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size()); |
| | | bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); |
| | | List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | log.info("将出片玻璃{}玻璃状态改为已出片", glassIds); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING) |
| | | .in(BigStorageCageDetails::getGlassId, glassIds)); |
| | | int returnData = 0; |
| | | int count = 1; |
| | | while (returnData == 0) { |
| | | S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0); |
| | | log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData); |
| | | } |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | public void updateSlotRemainBySlots(List<Integer> slotList) { |
| | | //获取格子内所有的玻璃信息 |
| | | List<BigStorageCageDetails> inSlotGlassList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .in(BigStorageCageDetails::getSlot, slotList).in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL)); |
| | | Map<Integer, Double> slotRemainMap = new HashMap<>(); |
| | | //是否存在有格子非空的玻璃 |
| | | if (CollectionUtils.isNotEmpty(inSlotGlassList)) { |
| | | //存在 将格子内的玻璃分别进行更新 |
| | | slotRemainMap = inSlotGlassList.stream() |
| | | .collect(Collectors.groupingBy(BigStorageCageDetails::getSlot, Collectors.summingDouble(item -> Math.max(item.getWidth(), item.getHeight()) + glassGap))); |
| | | slotRemainMap.forEach((e, v) -> { |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth - v) |
| | | double remainWidth = slotWidth - v >= 0 ? slotWidth - v : 0; |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, remainWidth) |
| | | .eq(BigStorageCage::getSlot, e)); |
| | | }); |
| | | } |
| | | //过滤不存在玻璃的格子 将宽度重置为原始宽度5000 |
| | | Set<Integer> remainSlotList = slotRemainMap.keySet(); |
| | | slotList.removeAll(remainSlotList); |
| | | if (CollectionUtils.isNotEmpty(slotList)) { |
| | |
| | | public Boolean computeIsRun(int line, String glassId) { |
| | | //获取卧转立剩余宽度 |
| | | BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line); |
| | | if (sitToUpRemainWidth.getGlassCount() == 0) { |
| | | return Boolean.FALSE; |
| | | } |
| | | //获取玻璃信息 |
| | | GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId)); |
| | | return sitToUpRemainWidth.getWidth() < glassInfo.getWidth(); |
| | | return sitToUpRemainWidth.getWidth() < Math.max(glassInfo.getWidth(), glassInfo.getHeight()); |
| | | } |
| | | |
| | | } |