| | |
| | | |
| | | import cn.hutool.core.lang.Assert; |
| | | import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; |
| | | import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper; |
| | | import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper; |
| | | import com.baomidou.mybatisplus.core.toolkit.CollectionUtils; |
| | | import com.github.yulichang.toolkit.JoinWrappers; |
| | |
| | | if (!REQUEST_WORD.equals(mesD01Value) && REQUEST_WORD.equals(d01ToMES) && (StringUtils.isBlank(d02State) || !REQUEST_WORD.equals(d03State))) { |
| | | if (!d01GlassId.equals(d01Id)) { |
| | | judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address); |
| | | d01GlassId = d01Id; |
| | | edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>() |
| | | .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d01Id)); |
| | | // d01GlassId = d01Id; |
| | | } |
| | | } |
| | | // 状态为0不操作(D01送片,0不操作,1允许送片),请求字为1, 卧转立未启动 |
| | | if (!REQUEST_WORD.equals(mesD04Value) && REQUEST_WORD.equals(d04ToMES) && !REQUEST_WORD.equals(d05State)) { |
| | | if (!d04GlassId.equals(d04Id)) { |
| | | judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address); |
| | | d04GlassId = d04Id; |
| | | edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>() |
| | | .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d04Id)); |
| | | // d04GlassId = d04Id; |
| | | } |
| | | } |
| | | Date endDate = new Date(); |
| | |
| | | public void plcToHomeEdgFreeCarTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼空车进片任务开始执行时间:{}", startDate); |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getValue(); |
| | | String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getValue(); |
| | | log.info("MESToD03:{},MESToD05:{}", mesD03Address, mesD05Address); |
| | | if ("2".equals(mesD03Address) || "2".equals(mesD05Address)) { |
| | | log.info("有启动信号,MESToD03:{},MESToD05:{}", mesD03Address, mesD05Address); |
| | | } |
| | | PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | String e01Status = plcParameterObject.getPlcParameter("E01State").getValue(); |
| | | String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue(); |
| | | String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue(); |
| | | log.info("执行空车送片任务,获取到的大车状态为{},卧转立状态分别为d03:{},d05:{}", e01Status, d03ToMES, d05ToMES); |
| | | List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list( |
| | | new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .ne(BigStorageCageFeedTask::getTargetSlot, 0) |
| | | .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT) |
| | | ); |
| | | if (bigStorageCageFeedTasks.size() > 0) { |
| | | Date endDate = new Date(); |
| | | log.info("大车有正在执行的任务{},结束送片任务,任务结束时间:{},共耗时:{}ms,结束扫码任务", bigStorageCageFeedTasks, endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | if (REQUEST_WORD.equals(e01Status)) { |
| | | Date endDate = new Date(); |
| | | log.info("进片大车非空闲,结束送片任务,任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 5000) |
| | | @Scheduled(fixedDelay = 10000) |
| | | public void plcToHomeEdgOutTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼空车进片任务开始执行时间:{}", startDate); |
| | |
| | | .orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) { |
| | | log.info("有正在出片的钢化任务"); |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | //是否有人工下片任务 有直接出 |
| | | // List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | // .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth)); |
| | | List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth)); |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL) |
| | | .orderByAsc(BigStorageCageDetails::getSlot) |
| | | .orderByDesc(BigStorageCageDetails::getId)); |
| | | if (CollectionUtils.isNotEmpty(artificialList)) { |
| | | computeOutGlassInfo(artificialList, Boolean.FALSE, mesToPLCAddress); |
| | | computeOutMoreGlassInfo(artificialList, Boolean.FALSE, mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | |
| | | .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfos)) { |
| | | temperingGlassInfoService.saveBatch(temperingGlassInfos); |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | |
| | | //执行内部调度任务 |
| | | List<TemperingLayoutDTO> temperingOccupySlotList = bigStorageCageDetailsService.queryTemperingOccupySlot(); |
| | | if (CollectionUtils.isNotEmpty(temperingOccupySlotList)) { |
| | | loop: |
| | | for (TemperingLayoutDTO temperingOccupySlot : temperingOccupySlotList) { |
| | | List<SlotSequenceDTO> slotSequenceList = bigStorageCageDetailsService.queryGlassMaxAndMin(temperingOccupySlot.getEngineerId(), temperingOccupySlot.getTemperingLayoutId()); |
| | | for (int i = 0; i < slotSequenceList.size() - 1; i++) { |
| | |
| | | //更新理片笼详情表调度的后的玻璃位置信息:生成任务后先将玻璃格子位置进行调整,玻璃状态改为调度中,新增调度完成任务,处理调度完成后玻璃状态改为100. |
| | | List<String> glassList = list.stream().map(BigStorageCageDetails::getGlassId).collect(Collectors.toList()); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>().set(BigStorageCageDetails::getState, Const.GLASS_STATE_SCHEDULE_ING) |
| | | .set(BigStorageCageBaseInfo::getSlot, second.getSlot()).eq(BigStorageCageDetails::getGlassId, glassList)); |
| | | break; |
| | | .set(BigStorageCageBaseInfo::getSlot, second.getSlot()).in(BigStorageCageDetails::getGlassId, glassList)); |
| | | //两次更新笼子的剩余尺寸:第一次防止有玻璃继续进调度后的笼子,第二次更新:计算格子的实际尺寸 |
| | | // 仅更新调度后的格子信息:起始格子完成后更新:防止调度出片过程中有新玻璃进入, |
| | | updateSlotRemainBySlots(Arrays.asList(second.getSlot())); |
| | | break loop; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | //向plc写入确认字 |
| | | int returnData = 0; |
| | | int count = 1; |
| | | while (returnData == 0) { |
| | | log.info("已向plc第{}次送协议", count); |
| | | S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0); |
| | | log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData); |
| | | } |
| | | // //向plc写入确认字 |
| | | // int returnData = 0; |
| | | // int count = 1; |
| | | // while (returnData == 0) { |
| | | // log.info("已向plc第{}次送协议", count); |
| | | // S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | // returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0); |
| | | // log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData); |
| | | // } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | |
| | | log.info("大理片笼破损玻璃清除任务开始执行时间:{}", startDate); |
| | | //获取进片任务表中状态为破损的数据 |
| | | List<BigStorageCageFeedTask> inDamageTaskInfoList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE)); |
| | | .in(BigStorageCageFeedTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE)); |
| | | if (CollectionUtils.isNotEmpty(inDamageTaskInfoList)) { |
| | | log.info("获取进片任务表中破损的玻璃信息{}", inDamageTaskInfoList); |
| | | bigStorageCageFeedTaskService.remove(new LambdaQueryWrapper<BigStorageCageFeedTask>().eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE)); |
| | | bigStorageCageFeedTaskService.remove(new LambdaQueryWrapper<BigStorageCageFeedTask>().in(BigStorageCageFeedTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE)); |
| | | //理片笼详情表数据状态更新 |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_DAMAGE).in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()))); |
| | | bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW).in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()))); |
| | | //将破损信息新增入破损表 |
| | | List<Integer> slotList = new ArrayList<>(); |
| | | for (BigStorageCageFeedTask bigStorageCageFeedTask : inDamageTaskInfoList) { |
| | | Damage damage = new Damage(); |
| | | damage.setGlassId(bigStorageCageFeedTask.getGlassId()); |
| | | damage.setLine(bigStorageCageFeedTask.getLine()); |
| | | damage.setWorkingProcedure("冷加工"); |
| | | damage.setRemark("进笼前卧转立"); |
| | | damage.setStatus(2); |
| | | damage.setStatus(0); |
| | | damage.setType(bigStorageCageFeedTask.getTaskState()); |
| | | damageService.insertDamage(damage); |
| | | slotList.add(bigStorageCageFeedTask.getTargetSlot()); |
| | | } |
| | | //更新格子剩余宽度 |
| | | updateSlotRemainBySlots(slotList); |
| | | log.info("进片任务执行完成"); |
| | | } |
| | | //获取出片任务表中状态为破损的数据 |
| | | List<BigStorageCageOutTask> outDamageTaskInfoList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>() |
| | | .eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_DAMAGE)); |
| | | .in(BigStorageCageOutTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE)); |
| | | if (CollectionUtils.isNotEmpty(outDamageTaskInfoList)) { |
| | | log.info("获取出片任务表中破损的玻璃信息{}", outDamageTaskInfoList); |
| | | bigStorageCageOutTaskService.remove(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE)); |
| | | bigStorageCageOutTaskService.remove(new LambdaQueryWrapper<BigStorageCageOutTask>().in(BigStorageCageOutTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE)); |
| | | List<String> glassIdList = outDamageTaskInfoList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | //移除钢化下片表数据 |
| | | temperingGlassInfoService.update(new LambdaUpdateWrapper<TemperingGlassInfo>().in(TemperingGlassInfo::getGlassId, glassIdList) |
| | | .set(TemperingGlassInfo::getState, Const.TEMPERING_DAMAGE)); |
| | | //理片笼详情表数据状态更新 |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_DAMAGE).in(BigStorageCageDetails::getGlassId, glassIdList)); |
| | | |
| | | temperingGlassInfoService.remove(new LambdaQueryWrapper<TemperingGlassInfo>().in(TemperingGlassInfo::getGlassId, glassIdList)); |
| | | //理片笼详情表数据状态删除 |
| | | bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>().in(BigStorageCageDetails::getGlassId, glassIdList)); |
| | | //将破损信息新增入破损表 |
| | | List<Integer> slotList = new ArrayList<>(); |
| | | for (BigStorageCageOutTask bigStorageCageOutTask : outDamageTaskInfoList) { |
| | | Damage damage = new Damage(); |
| | | damage.setGlassId(bigStorageCageOutTask.getGlassId()); |
| | | damage.setLine(bigStorageCageOutTask.getEndSlot()); |
| | | damage.setWorkingProcedure("冷加工"); |
| | | damage.setRemark("出片后卧转立"); |
| | | damage.setStatus(2); |
| | | damage.setStatus(0); |
| | | damage.setType(bigStorageCageOutTask.getTaskState()); |
| | | damageService.insertDamage(damage); |
| | | slotList.add(bigStorageCageOutTask.getStartSlot()); |
| | | } |
| | | //更新格子剩余宽度 |
| | | updateSlotRemainBySlots(slotList); |
| | | log.info("出片任务执行完成"); |
| | | } |
| | | Date endDate = new Date(); |
| | |
| | | */ |
| | | public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) { |
| | | //1、获取任务表中相邻玻璃 |
| | | List<EdgGlassTaskInfo> edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>() |
| | | List<EdgGlassTaskInfo> edgGlassTaskInfoList; |
| | | edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>() |
| | | .eq(EdgGlassTaskInfo::getLine, line) |
| | | .apply("time >= (select time from edg_glass_task_info where glass_id = '" + glassId + "')") |
| | | .apply("time >= (select time from edg_glass_task_info where line='" + line + "' and glass_id = '" + glassId + "' and deleted = 0)") |
| | | .orderByAsc(EdgGlassTaskInfo::getTime)); |
| | | if (edgGlassTaskInfoList == null) { |
| | | log.info("线路:{}识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败", line); |
| | | } else { |
| | | edgGlassTaskInfoList = edgGlassTaskInfoService.list(new QueryWrapper<EdgGlassTaskInfo>() |
| | | .select("Top 1 *") |
| | | .eq("glass_id", glassId) |
| | | ); |
| | | log.info("在尺寸表中获取玻璃信息{}", edgGlassTaskInfoList); |
| | | } |
| | | Assert.isFalse(CollectionUtils.isEmpty(edgGlassTaskInfoList), "识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败"); |
| | | //2、获取卧转立剩余宽度 |
| | | BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line); |
| | |
| | | if (glassCount < inCarMaxSize) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst); |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst); |
| | | if (glassCount < inCarMaxSize + 1) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst); |
| | | } else { |
| | | return Boolean.FALSE; |
| | | } |
| | | } |
| | | } else { |
| | | flag = Boolean.FALSE; |
| | |
| | | if (remainWidth >= widthFirst) { |
| | | if (remainWidth - widthFirst - glassGap >= widthSecond) { |
| | | if (glassCount < inCarMaxSize) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightSecond); |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst); |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightSecond); |
| | | if (glassCount < inCarMaxSize + 1) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst); |
| | | } else { |
| | | return Boolean.FALSE; |
| | | } |
| | | } |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightSecond); |
| | | if (glassCount < inCarMaxSize + 1) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst); |
| | | } else { |
| | | return Boolean.FALSE; |
| | | } |
| | | } |
| | | } else { |
| | | flag = Boolean.FALSE; |
| | |
| | | bigStorageCageFeedTask.setWidth(width); |
| | | bigStorageCageFeedTask.setHeight(height); |
| | | bigStorageCageFeedTask.setCreateTime(new Date()); |
| | | //删除理片笼表拿走/破损数据数据 |
| | | damageService.deleteByGlassId(glassId); |
| | | return bigStorageCageFeedTaskService.save(bigStorageCageFeedTask); |
| | | } |
| | | |
| | |
| | | BeanUtils.copyProperties(info, cageDetails); |
| | | //2、获取目标格子信息 |
| | | BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info); |
| | | //3、更新大理片笼表剩余宽度(更新大理片笼剩余尺寸移到进笼完成后执行) |
| | | // bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - info.getWidth() - glassGap) |
| | | // .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot())); |
| | | //3、临时更新格子的剩余尺寸:防止相邻玻璃进同一格子造成剩余尺寸不足,玻璃越界的情况,任务完成后再次更新大理片笼表剩余宽度(按照笼内玻璃数量更新大理片笼剩余尺寸) |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - Math.max(info.getWidth(), info.getHeight()) - glassGap) |
| | | .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot())); |
| | | //4、更新进片任务表,目标格子及状态(状态改为2 电气扫到自行处理) 遇到问题:无法批量更新,批量更新无法走指定从库 |
| | | e.setTargetSlot(bigStorageDTO.getSlot()); |
| | | bigStorageCageFeedTaskService.updateById(e); |
| | |
| | | cageDetails.setDeviceId(bigStorageDTO.getDeviceId()); |
| | | cageDetails.setGap(glassGap); |
| | | bigStorageCageDetailsService.save(cageDetails); |
| | | |
| | | } |
| | | sendTaskListToPLC(taskList, line); |
| | | return Boolean.TRUE; |
| | |
| | | for (int i = 1; i <= taskList.size(); i++) { |
| | | s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine()); |
| | | s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot()); |
| | | log.info("向plc发送第{}片玻璃已完成", i); |
| | | log.info("向plc发送第{}片玻璃已完成,起始位置是{},目标位置是", i, taskList.get(i - 1).getLine(), taskList.get(i - 1).getTargetSlot()); |
| | | } |
| | | int returnData = 0; |
| | | int count = 1; |
| | | while (returnData == 0) { |
| | | s7control.writeWord(outLine, 2); |
| | | returnData = s7control.readWord(outLine, 1).get(0); |
| | | log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, outLine, returnData); |
| | | log.info("已向plc第{}次发送进片任务确认,地址为:{},写入的内容为{}", count++, outLine, returnData); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出片一次仅生成一车玻璃 |
| | | * |
| | | * @param list |
| | | * @param isTempering |
| | | * @param mesToPLCAddress |
| | | * @param <T> |
| | | * @return |
| | | */ |
| | | private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) { |
| | | //任务数据 获取车子存放玻璃最大数量 玻璃间隔 |
| | | List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>(); |
| | | //打车剩余尺寸 |
| | | Integer remainWidth = carWidth; |
| | | int trainNumber = 1; |
| | | int serialNumber = 1; |
| | | int maxX = 0; |
| | | for (T e : list) { |
| | | int maxLength = Math.max((int) e.getWidth(), (int) e.getHeight()); |
| | | if (bigStorageCageOutTaskList.size() >= outCarMaxSize || maxLength > remainWidth) { |
| | | remainWidth = carWidth; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | maxX = 0; |
| | | continue; |
| | | if (bigStorageCageOutTaskList.size() >= outCarMaxSize || Math.max((int) e.getWidth(), (int) e.getHeight()) > remainWidth) { |
| | | break; |
| | | } |
| | | remainWidth = remainWidth - maxLength - glassGap; |
| | | remainWidth = remainWidth - Math.max((int) e.getWidth(), (int) e.getHeight()) - glassGap; |
| | | if (isTempering) { |
| | | int minLength = Math.min((int) e.getWidth(), (int) e.getHeight()); |
| | | if (maxX + minLength <= xMaxSize) { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1)); |
| | | e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1)); |
| | | maxX = Math.max(maxX, e.getXCoordinate()); |
| | | } else { |
| | | remainWidth = carWidth; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | maxX = 0; |
| | | continue; |
| | | break; |
| | | } |
| | | |
| | | } else { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1)); |
| | | e.getWidth() * 10, e.getHeight(), 0, 0, 1)); |
| | | } |
| | | } |
| | | Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); |
| | |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | /** |
| | | * 出片一次生成一炉玻璃 |
| | | * |
| | | * @param list |
| | | * @param isTempering |
| | | * @param mesToPLCAddress |
| | | * @param <T> |
| | | * @return |
| | | */ |
| | | private <T extends BigStorageCageBaseInfo> Boolean computeOutMoreGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) { |
| | | //任务数据 获取车子存放玻璃最大数量 玻璃间隔 |
| | | List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>(); |
| | | //打车剩余尺寸 |
| | | Integer remainWidth = carWidth; |
| | | int trainNumber = 1; |
| | | int serialNumber = 1; |
| | | int maxX = 0; |
| | | for (T e : list) { |
| | | int maxLength = Math.max((int) e.getWidth(), (int) e.getHeight()); |
| | | if (serialNumber > outCarMaxSize || maxLength > remainWidth) { |
| | | remainWidth = carWidth; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | maxX = 0; |
| | | } |
| | | remainWidth = remainWidth - maxLength - glassGap; |
| | | if (isTempering) { |
| | | int minLength = Math.min((int) e.getWidth(), (int) e.getHeight()); |
| | | if (maxX + minLength <= xMaxSize) { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1)); |
| | | maxX = Math.max(maxX, e.getXCoordinate()); |
| | | } else { |
| | | remainWidth = carWidth - maxLength - glassGap; |
| | | trainNumber = trainNumber + 1; |
| | | serialNumber = 1; |
| | | maxX = e.getXCoordinate(); |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1)); |
| | | } |
| | | } else { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, |
| | | e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1)); |
| | | } |
| | | } |
| | | Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); |
| | | log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size()); |
| | | bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); |
| | | List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | log.info("将出片玻璃{}玻璃状态改为已出片", glassIds); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING) |
| | | .in(BigStorageCageDetails::getGlassId, glassIds)); |
| | | // int returnData = 0; |
| | | // int count = 1; |
| | | // while (returnData == 0) { |
| | | // S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | // returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0); |
| | | // log.info("已向plc第{}次发送出片任务确认,地址为:{},写入的内容为{}", count++, mesToPLCAddress, returnData); |
| | | // } |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | public void updateSlotRemainBySlots(List<Integer> slotList) { |
| | | //获取格子内所有的玻璃信息 |
| | | List<BigStorageCageDetails> inSlotGlassList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | |
| | | if (CollectionUtils.isNotEmpty(inSlotGlassList)) { |
| | | //存在 将格子内的玻璃分别进行更新 |
| | | slotRemainMap = inSlotGlassList.stream() |
| | | .collect(Collectors.groupingBy(BigStorageCageDetails::getSlot, Collectors.summingDouble(item -> item.getWidth() + glassGap))); |
| | | .collect(Collectors.groupingBy(BigStorageCageDetails::getSlot, Collectors.summingDouble(item -> Math.max(item.getWidth(), item.getHeight()) + glassGap))); |
| | | slotRemainMap.forEach((e, v) -> { |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth - v) |
| | | double remainWidth = slotWidth - v >= 0 ? slotWidth - v : 0; |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, remainWidth) |
| | | .eq(BigStorageCage::getSlot, e)); |
| | | }); |
| | | } |