下片调整：1、新增绑定流程卡入参类 2、优化实体类 3、新增更新人工下片或落架玻璃数量

zhoushihao

2024-07-10 1c27be7de728e21b1d724d461a3e4eb843966163

 hangzhoumesParent/moduleService/UnLoadGlassModule/src/main/java/com/mes/job/DownLoadCacheGlassTask.java

@@ -4,6 +4,7 @@
import cn.smallbun.screw.core.util.CollectionUtils;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
import com.baomidou.mybatisplus.core.conditions.update.UpdateWrapper;
import com.mes.common.S7object;
import com.mes.common.config.Const;
import com.mes.device.PlcParameterObject;
@@ -72,8 +73,14 @@
    @Value("${mes.maxHeight}")
    private Integer maxHeight;

    @Value("${mes.minWidth}")
    private Integer minWidth;

    @Scheduled(fixedDelay = 1000)
    @Value("${mes.minHeight}")
    private Integer minHeight;


    @Scheduled(fixedDelay = 3000)
    public void plcHomeEdgTask() {
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
        String requestWord = plcParameterObject.getPlcParameter("requestWord").getValue();
@@ -87,6 +94,7 @@
        String confirmationWrodAddress = plcParameterObject.getPlcParameter("confirmationWord").getAddress();
        String currentSlot = plcParameterObject.getPlcParameter("currentCell").getValue();


        log.info("1、获取到的请求字为：{}，获取到的扫描ID为：{}，获取到的确认字为：{}，获取到的出片状态分别为：g06:{}、g08:{}、g11:{}、g13:{},当前格子号为：{}",
                requestWord, glassIdeValue, confirmationWrodValue, out06Glassstate, out08Glassstate, out11Glassstate, out13Glassstate, currentSlot);

@@ -96,7 +104,7 @@
                return;
            }
            log.info("2、获取到的请求字为0，将确认字改为0");
            S7object.getinstance().plccontrol.writeWord(confirmationWrodAddress, (short) 0);
            S7object.getinstance().plccontrol.writeWord(confirmationWrodAddress, 0);
            return;
        }
        if (!"0".equals(confirmationWrodValue)) {
@@ -108,7 +116,7 @@
            inTo(glassIdeValue, requestWord, currentSlot);
        } else if ("2".equals(requestWord)) {
            //09空闲 ：1      10空闲 ：2        都空闲：3    其他0
            log.info("2、出片请求，且确认字为0，执行进片任务");
            log.info("2、出片请求，且确认字为0，执行出片任务");
            outTo(out06Glassstate, out08Glassstate, out11Glassstate, out13Glassstate, glassIdeValue, currentSlot);
        } else if ("3".equals(requestWord)) {
            log.info("2、进片和出片都空闲，执行出片任务");
@@ -135,8 +143,8 @@
        }
        Boolean checkFlag = Boolean.FALSE;
        //玻璃尺寸是否走人工下片
        if (glassInfo.getWidth() > maxWidth || glassInfo.getHeight() > maxHeight) {
            log.info("该玻璃尺寸走人工下片,直接进片");
        if (glassInfo.getWidth() > maxWidth || glassInfo.getHeight() > maxHeight || glassInfo.getWidth() < minWidth || glassInfo.getHeight() < minHeight) {
            log.info("该玻璃尺寸不符合要求，需要走人工下片直接进片");
        } else {
            log.info("该玻璃尺寸非人工下片");
            //获取该玻璃的流程卡是否已绑定架子
@@ -152,7 +160,7 @@
            if (!checkFlag && !isBind) {
                log.info("该玻璃的流程卡未绑定架子，获取是否有空架子");
                List<DownWorkstation> list = downWorkstationService.list(new LambdaQueryWrapper<DownWorkstation>()
                        .isNull(DownWorkstation::getFlowCardId));
                        .isNull(DownWorkstation::getFlowCardId).orderByDesc(DownWorkstation::getWorkstationId));
                if (CollectionUtils.isNotEmpty(list)) {
                    log.info("有空架子,将流程卡与架子好绑定，执行进片任务 结束");
                    //绑定流程卡
@@ -236,8 +244,8 @@
            return Boolean.FALSE;
        }
        Boolean flag08 = "1".equals(out08Glassstate) ? Boolean.TRUE : Boolean.FALSE;
        if (!generateTaskByShelf(glassStatus11, flag08, glassStatus13, tempList, cageDetails)) {
            return generateTaskByShelf(glassStatus11, !flag08, glassStatus13, tempList, cageDetails);
        if (!generateTaskByShelf(glassStatus06, glassStatus11, flag08, glassStatus13, tempList, cageDetails, glassId)) {
            return generateTaskByShelf(glassStatus06, glassStatus11, !flag08, glassStatus13, tempList, cageDetails, glassId);
        }
        return Boolean.TRUE;
    }
@@ -279,16 +287,16 @@
        }
    }

    private Boolean generateTaskByShelf(String glassStatus, Boolean flag08, String glassStatus13, List<DownStorageCageDetails> tempList, DownStorageCageDetails cageDetails) {
    private Boolean generateTaskByShelf(String glassStatus06, String glassStatus11, Boolean flag08, String glassStatus13, List<DownStorageCageDetails> tempList, DownStorageCageDetails cageDetails, String glassId) {
        //获取2个机械臂范围内的架子绑定的流程卡信息
        List<Integer> workList = new ArrayList();

        if (flag08) {
            if (!"2".equals(glassStatus)) {
            if (!"2".equals(glassStatus11)) {
                workList.addAll(Const.G11_WORK_STATION);
            }
        } else {
            if (!"2".equals(glassStatus)) {
            if (!"2".equals(glassStatus06)) {
                workList.addAll(Const.G06_WORK_STATION);
            }
        }
@@ -297,7 +305,7 @@
        //对笼内玻璃进行过滤，仅出符合逻辑的玻璃
        if (CollectionUtils.isNotEmpty(workList)) {
            List<DownWorkstation> downWorkstationList = downWorkstationService.list(new LambdaQueryWrapper<DownWorkstation>()
                    .eq(DownWorkstation::getEnableState, 0).in(DownWorkstation::getWorkstationId, workList));
                    .eq(DownWorkstation::getEnableState, Const.SLOT_ON).in(DownWorkstation::getWorkstationId, workList));
            log.info("架子被禁用，无法出片落架");
            if (CollectionUtils.isEmpty(downWorkstationList)) {
                log.info("笼子被禁用，无法走机械臂下片");
@@ -348,10 +356,8 @@
            List<DownGlassInfoDTO> downGlassInfoDTOList = downGlassInfoService.queryWorkStationIsIn(Boolean.TRUE);
            List<String> downGlassFlowList = downGlassInfoDTOList.stream().map(item -> item.getFlowCardId() + ":" + item.getLayer()).collect(Collectors.toList());
            if (CollectionUtils.isEmpty(downGlassFlowList)) {
                //架子都未绑定流程卡，出笼内子数量最多尺寸最大的玻璃
                DownStorageCageDetails downStorageCageDetails = downStorageCageDetailsService.getGlassInfoMaxCount();
                //绑定流程卡，更新玻璃状态，生成出片任务，
                tempGlassId = downStorageCageDetails.getGlassId();
                //架子都未绑定流程卡，出笼内子数量最多尺寸最大的玻璃id,无  则返回扫描扫到的玻璃id进行出片
                tempGlassId = downStorageCageDetailsService.getGlassInfoMaxCount(glassId);
                isBind = Boolean.TRUE;
                break loop;
            }
@@ -362,9 +368,8 @@
//                List<DownWorkstation> emptyShelfList = downWorkstationService.list(new LambdaQueryWrapper<DownWorkstation>()
//                        .isNull(DownWorkstation::getFlowCardId));
                if (isEmptyShelf) {
                    DownStorageCageDetails downStorageCageDetails = downStorageCageDetailsService.getGlassInfoMaxCount();
                    //绑定流程卡，更新玻璃状态，生成出片任务
                    tempGlassId = downStorageCageDetails.getGlassId();
                    //架子都未绑定流程卡，出笼内子数量最多尺寸最大的玻璃id,无  则返回扫描扫到的玻璃id进行出片
                    tempGlassId = downStorageCageDetailsService.getGlassInfoMaxCount(glassId);
                    isBind = Boolean.TRUE;
                    break loop;
                }
@@ -474,6 +479,15 @@
            log.info("更新详情表内的状态失败");
            return Boolean.FALSE;
        }
        //更新落架玻璃数量
        if (endCell == 7) {
            downWorkstationService.update(new UpdateWrapper<DownWorkstation>().eq("flow_card_id", downStorageCageDetails.getFlowCardId())
                    .eq("layer", downStorageCageDetails.getLayer()).setSql("artificial_number = artificial_number +1"));
        } else {
            downWorkstationService.update(new UpdateWrapper<DownWorkstation>().eq("flow_card_id", downStorageCageDetails.getFlowCardId())
                    .eq("layer", downStorageCageDetails.getLayer()).setSql("racks_number = racks_number +1"));
        }

        //生成任务信息
        DownGlassInfo downGlassInfo = new DownGlassInfo();
        BeanUtils.copyProperties(downStorageCageDetails, downGlassInfo);
@@ -490,12 +504,12 @@
        downGlassTask.setStartCell(startCell);
        downGlassTask.setGlassId(glassInfo.getGlassId());
        downGlassTask.setEndCell(endCell);
        downGlassTask.setTaskType(taskType + "");
        downGlassTask.setTaskType(taskType);
        downGlassTask.setWidth((int) glassInfo.getWidth());
        downGlassTask.setHeight((int) glassInfo.getHeight());
        downGlassTask.setFlowCardId(glassInfo.getFlowCardId());
        downGlassTask.setLayer(glassInfo.getLayer());
        downGlassTask.setTaskStauts(0);
        downGlassTask.setTaskStatus(0);
        downGlassTask.setCreateTime(new Date());
        downGlassTaskService.save(downGlassTask);
        //向plc发送命令
@@ -506,13 +520,13 @@
    private Boolean sendMessageToPlc(int width, int height, int thickness, int startCell, int endCell, int taskType) {
        S7control s7control = S7object.getinstance().plccontrol;
        PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
        s7control.writeWord(plcMesObject.getPlcParameter("Glass_width").getAddress(), (short) width);
        s7control.writeWord(plcMesObject.getPlcParameter("Glass_height").getAddress(), (short) height);
        s7control.writeWord(plcMesObject.getPlcParameter("Glass_thickness").getAddress(), (short) thickness);
        s7control.writeWord(plcMesObject.getPlcParameter("Start_cell").getAddress(), (short) startCell);
        s7control.writeWord(plcMesObject.getPlcParameter("End_cell").getAddress(), (short) endCell);
        s7control.writeWord(plcMesObject.getPlcParameter("task_type").getAddress(), (short) taskType);
        s7control.writeWord(plcMesObject.getPlcParameter("confirmationWord").getAddress(), (short) 1);
        s7control.writeWord(plcMesObject.getPlcParameter("Glass_width").getAddress(), width);
        s7control.writeWord(plcMesObject.getPlcParameter("Glass_height").getAddress(), height);
        s7control.writeWord(plcMesObject.getPlcParameter("Glass_thickness").getAddress(), thickness);
        s7control.writeWord(plcMesObject.getPlcParameter("Start_cell").getAddress(), startCell);
        s7control.writeWord(plcMesObject.getPlcParameter("End_cell").getAddress(), endCell);
        s7control.writeWord(plcMesObject.getPlcParameter("task_type").getAddress(), taskType);
        s7control.writeWord(plcMesObject.getPlcParameter("confirmationWord").getAddress(), 1);
        return Boolean.TRUE;
    }
}