fixbug：玻璃种类过多导致机系统异常

zhoushihao

2024-06-03 2f367eea0033c59e3739c6821e86b3a34af49ebb

 hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/job/CacheGlassTask.java

@@ -2,11 +2,11 @@

import cn.hutool.core.collection.CollectionUtil;
import cn.hutool.core.lang.Assert;
import cn.hutool.json.JSONObject;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
import com.github.yulichang.query.MPJQueryWrapper;
import com.mes.common.S7object;
import com.mes.common.WebSocketServer;
import com.mes.common.config.Const;
import com.mes.device.PlcParameterObject;
import com.mes.edgglasstask.entity.EdgGlassTaskInfo;
@@ -19,6 +19,7 @@
import com.mes.glassinfo.service.GlassInfoService;
import com.mes.taskcache.entity.TaskCache;
import com.mes.taskcache.service.TaskCacheService;
import com.mes.tools.WebSocketServer;
import lombok.extern.slf4j.Slf4j;
import org.apache.commons.lang.StringUtils;
import org.springframework.beans.BeanUtils;
@@ -30,6 +31,7 @@
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.Map;

/**
 * @Author : zhoush
@@ -63,6 +65,12 @@

    @Value("${mes.sequence.order}")
    private boolean sequenceOrder;

    @Value("${mes.firstLength}")
    private String firstLength;

    @Value("${mes.secondLength}")
    private String secondLength;

    @Scheduled(fixedDelay = 1000)
    public void plcHomeEdgTask() {
@@ -140,36 +148,68 @@
     * @param confirmationWrodAddress
     * @param currentSlot
     */
    private void inTo(String glassId, String confirmationWrodAddress, String currentSlot) {
    public void inTo(String glassId, String confirmationWrodAddress, String currentSlot) {
        log.info("1、按照玻璃id:{}获取玻璃小片信息,当前格子为:{}", glassId, currentSlot);
        GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId));
        //TODO: 查询玻璃
        if (glassInfo == null) {
            log.info("2、此玻璃编号不存在");
            return;
        }
        log.info("2、获取到的玻璃信息为{}", glassInfo);
        //添加进片任务  查找空格
        EdgStorageCage nearestEmpty = edgStorageCageService.selectNearestEmpty(Integer.parseInt(currentSlot), Boolean.FALSE);
        Assert.isTrue(null != nearestEmpty, "格子已满");
        log.info("3、查询卧式理片笼里面的空格:{}", nearestEmpty);
        log.info("2、查询卧式理片笼里面的空格:{}", nearestEmpty);

        log.info("4、将玻璃信息插入卧式理片笼,当前玻璃信息:{}", glassInfo);
        //查询玻璃并进行交换
        GlassInfo glassInfo = queryAndChangeGlass(glassId);
        log.info("3、将玻璃信息插入卧式理片笼,当前玻璃信息:{}", glassInfo);
        EdgStorageCageDetails details = new EdgStorageCageDetails();
        BeanUtils.copyProperties(glassInfo, details);
        details.setState(Const.GLASS_STATE_IN);
        details.setSlot(nearestEmpty.getSlot());
        details.setDeviceId(nearestEmpty.getDeviceId());
        edgStorageCageDetailsService.save(details);
        log.info("5、玻璃信息已存入理片笼详情表，玻璃信息为{}", details);
        log.info("4、玻璃信息已存入理片笼详情表，玻璃信息为{}", details);
        //添加进片任务
        boolean taskCache = saveTaskCache(details.getGlassId(), 0, nearestEmpty.getSlot(), Const.GLASS_CACHE_TYPE_IN);
        log.info("6、生成进片任务信息存入任务表是否完成：{}", taskCache);
        log.info("5、生成进片任务信息存入任务表是否完成：{}", taskCache);

        S7object.getinstance().plccontrol.writeWord(confirmationWrodAddress, (short) 1);
        log.info("7、发送确认字完成");
        log.info("6、发送确认字完成");


    }

    /**
     * 查询玻璃并进行交换
     *
     * @param glassId
     * @return
     */
    public GlassInfo queryAndChangeGlass(String glassId) {
        GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId)
                .inSql(GlassInfo::getEngineerId, "select engineer_id from engineering where state = 1"));
        Assert.isFalse(null == glassInfo, "玻璃信息不存在");
        //按照玻璃尺寸
        LambdaQueryWrapper<GlassInfo> queryWrapper = new LambdaQueryWrapper<GlassInfo>()
                .eq(GlassInfo::getWidth, glassInfo.getWidth())
                .eq(GlassInfo::getHeight, glassInfo.getHeight())
                .eq(GlassInfo::getThickness, glassInfo.getThickness())
                .eq(GlassInfo::getFilmsid, glassInfo.getFilmsid())
                .eq(GlassInfo::getTotalLayer, glassInfo.getTotalLayer())
                .eq(GlassInfo::getLayer, glassInfo.getLayer())
                .eq(GlassInfo::getEngineerId, glassInfo.getEngineerId())
                .notInSql(GlassInfo::getGlassId, "select distinct glass_id from edg_storage_cage_details " +
                        "where engineer_id = '" + glassInfo.getEngineerId() + "' and width = " + glassInfo.getWidth() + " and height = " + glassInfo.getHeight())
                .orderByAsc(GlassInfo::getTemperingLayoutId)
                .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)
                .last("Limit 1");
        GlassInfo swapGlassInfo = glassInfoService.getOne(queryWrapper);
        if (swapGlassInfo != null && !glassInfo.getGlassId().equals(swapGlassInfo.getGlassId())) {
            String swapGlassId = swapGlassInfo.getGlassId();
            log.info("将玻璃{}和玻璃{}，信息互换,进玻璃 {}", glassInfo, swapGlassInfo, swapGlassInfo);
            swapGlassInfo.setGlassId(glassId);
            glassInfo.setGlassId(swapGlassId);
            glassInfoService.updateById(swapGlassInfo);
            glassInfoService.updateById(glassInfo);
            return swapGlassInfo;
        }
        return glassInfo;
    }

    /**
@@ -213,16 +253,16 @@
                log.info("笼子内和待进片没有玻璃");
                return Boolean.FALSE;
            }
            EdgStorageCageDetails a09EdgGlass = queryGlassByTaskCache(Const.A09_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT);
            EdgStorageCageDetails a10EdgGlass = queryGlassByTaskCache(Const.A10_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT);
            EdgStorageCageDetails a09EdgGlass = queryGlassByTaskCache(Const.A09_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT_ALL);
            EdgStorageCageDetails a10EdgGlass = queryGlassByTaskCache(Const.A10_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT_ALL);
            endcell = queryLineByGlassInfo(a09EdgGlass, a10EdgGlass, glassInfo, out08Glassstate, out10Glassstate);
        } else {
            //判断两条线是否都空闲
            endcell = out10Glassstate == 2 ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;

            if ((out08Glassstate == 0 && out10Glassstate == 0) || (out08Glassstate == 1 && out10Glassstate == 1)) {
                EdgStorageCageDetails a09EdgGlass = queryGlassByTaskCache(Const.A09_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT);
                EdgStorageCageDetails a10EdgGlass = queryGlassByTaskCache(Const.A10_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT);
                EdgStorageCageDetails a09EdgGlass = queryGlassByTaskCache(Const.A09_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT_ALL);
                EdgStorageCageDetails a10EdgGlass = queryGlassByTaskCache(Const.A10_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT_ALL);
                if (a09EdgGlass == null && a10EdgGlass == null) {
                    MPJQueryWrapper<EdgStorageCageDetails> wrapper = new MPJQueryWrapper<>();
                    wrapper.select("count(t.glass_id), t.width, t.height")
@@ -231,17 +271,18 @@
                    if (endcell == Const.A10_OUT_TARGET_POSITION) {
                        wrapper.innerJoin("(select glass_id, case when height <= width then width else height end as first_length, " +
                                "case when width < height then width else height end as second_length from edg_storage_cage_details) t1 " +
                                "on t.glass_id = t1.glass_id and t1.first_length <3500 and t1.second_length<2600 ");
                                "on t.glass_id = t1.glass_id and (t1.first_length <=" + firstLength + " and t1.second_length<=" + secondLength + ") ");
                    }
                    wrapper.last("order by count(t.glass_id) desc  limit 2");
                    List<EdgStorageCageDetails> list = edgStorageCageDetailsService.list(wrapper);
                    if (CollectionUtil.isEmpty(list)) {
                        MPJQueryWrapper<GlassInfo> queryWrapper = new MPJQueryWrapper<GlassInfo>()
                                .selectAll(GlassInfo.class).eq("t.glass_id", glassId);
                                .selectAll(GlassInfo.class).eq("t.glass_id", glassId)
                                .inSql("t.engineer_id", "select engineer_id from engineering where state = 1");
                        if (endcell == Const.A10_OUT_TARGET_POSITION) {
                            queryWrapper.innerJoin("(select glass_id, case when height <= width then width else height end as first_length, " +
                                    "case when width < height then width else height end as second_length from glass_info) t1 " +
                                    "on t.glass_id = t1.glass_id and t1.first_length <3500 and t1.second_length<2600 ");
                                    "on t.glass_id = t1.glass_id and (t1.first_length <=" + firstLength + " and t1.second_length<=" + secondLength + ") ");
                        }
                        GlassInfo one = glassInfoService.getOne(queryWrapper);
                        if (one != null) {
@@ -306,7 +347,8 @@
        //todo: 获取正在执行的工程信息
        if (StringUtils.isNotBlank(glassId)) {
            GlassInfo one = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>()
                    .eq(GlassInfo::getGlassId, glassId));
                    .eq(GlassInfo::getGlassId, glassId)
                    .inSql(GlassInfo::getEngineerId, "select engineer_id from engineering where state = 1"));
            EdgStorageCageDetails resultDetails = new EdgStorageCageDetails();
            BeanUtils.copyProperties(one, resultDetails);
            glassList.add(resultDetails);
@@ -358,7 +400,9 @@
            return glassDetails;
        }
        GlassInfo one = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>()
                .eq(GlassInfo::getGlassId, glassId));
                .eq(GlassInfo::getGlassId, glassId)
                .inSql(GlassInfo::getEngineerId, "select engineer_id from engineering where state = 1")
        );
        EdgStorageCageDetails resultDetails = new EdgStorageCageDetails();
        BeanUtils.copyProperties(one, resultDetails);
        if (null == glassDetails) {
@@ -373,14 +417,11 @@
     */
    private List<EdgStorageCageDetails> queryGlassByTaskLine(int line) {
        //获取任务表中最后一次出片的玻璃id
        LambdaQueryWrapper<TaskCache> queryWrapper = new LambdaQueryWrapper<TaskCache>().eq(TaskCache::getTaskType, Const.GLASS_CACHE_TYPE_OUT)
                .eq(TaskCache::getEndCell, line).orderByDesc(TaskCache::getCreateTime);
        List<TaskCache> taskCacheList = taskCacheService.list(queryWrapper);
        if (CollectionUtil.isEmpty(taskCacheList)) {
        TaskCache taskCache = taskCacheService.queryGlassByTaskCache(line, Const.GLASS_CACHE_TYPE_OUT_ALL);
        if (null == taskCache) {
            log.info("没有找到{}线任务信息", line);
            return new ArrayList<>();
        }
        TaskCache taskCache = taskCacheList.get(0);
        MPJQueryWrapper<EdgStorageCageDetails> mpjLambdaWrapper = new MPJQueryWrapper<>();
        mpjLambdaWrapper.select("t1.*")
                .innerJoin("edg_storage_cage_details t1 on t.width = t1.width and t.height = t1.height")
@@ -400,18 +441,17 @@
     * 按照任务类型、线号获取任务信息
     *
     * @param line
     * @param taskType
     * @param taskTypes
     * @return
     */
    private EdgStorageCageDetails queryGlassByTaskCache(int line, int taskType) {
        LambdaQueryWrapper<TaskCache> queryWrapper = new LambdaQueryWrapper<TaskCache>().eq(TaskCache::getTaskType, taskType)
                .eq(TaskCache::getEndCell, line).orderByDesc(TaskCache::getCreateTime);
        List<TaskCache> list = taskCacheService.list(queryWrapper);
        if (CollectionUtil.isEmpty(list)) {
    private EdgStorageCageDetails queryGlassByTaskCache(int line, List<Integer> taskTypes) {
        TaskCache taskCache = taskCacheService.queryGlassByTaskCache(line, taskTypes);
        if (null == taskCache) {
            log.info("没有找到{}线任务信息", line);
            return null;
        }
        return edgStorageCageDetailsService.getOne(new LambdaQueryWrapper<EdgStorageCageDetails>().eq(EdgStorageCageDetails::getGlassId, list.get(0).getGlassId()));
        return edgStorageCageDetailsService.getOne(new LambdaQueryWrapper<EdgStorageCageDetails>().eq(EdgStorageCageDetails::getGlassId, taskCache.getGlassId())
                .inSql(EdgStorageCageDetails::getEngineerId, "select engineer_id from engineering where state = 1").last(" limit 1 "));
    }

    /**
@@ -450,13 +490,13 @@
    public EdgStorageCageDetails queryChangeGlassInfo(int endcell, String glassId) {
        //获取笼子内数量前二的玻璃数量
        MPJQueryWrapper<EdgStorageCageDetails> wrapper = new MPJQueryWrapper<>();
        wrapper.select("count(t.glass_id), t.width, t.height")
        wrapper.select("count(t.glass_id) as count, t.width, t.height")
                .eq("t.state", Const.GLASS_STATE_IN)
                .groupBy("t.width, t.height");
        if (endcell == Const.A09_OUT_TARGET_POSITION) {
            wrapper.innerJoin("(select glass_id, case when height <= width then width else height end as first_length, " +
                    "case when width < height then width else height end as second_length from edg_storage_cage_details) t1 " +
                    "on t.glass_id = t1.glass_id and t1.first_length <3500 and t1.second_length<2600 ");
                    "on t.glass_id = t1.glass_id and (t1.first_length <=" + firstLength + " and t1.second_length<=" + secondLength + ") ");
        }
        wrapper.last("order by count(t.glass_id) desc  limit 2");
        List<EdgStorageCageDetails> list = edgStorageCageDetailsService.list(wrapper);
@@ -487,15 +527,12 @@
        } else {
            log.info("获取玻璃数量前2的玻璃占比为{}，小于2", mix);
            //获取任务表中最后一次出片的玻璃id
            LambdaQueryWrapper<TaskCache> queryWrapper = new LambdaQueryWrapper<TaskCache>().eq(TaskCache::getTaskType, Const.GLASS_CACHE_TYPE_OUT)
                    .eq(TaskCache::getEndCell, endcell).orderByDesc(TaskCache::getCreateTime);
            List<TaskCache> taskCacheList = taskCacheService.list(queryWrapper);
            log.info("获取任务表中{}线最后一次出片的玻璃任务信息：{}", endcell, taskCacheList);
            if (CollectionUtil.isEmpty(taskCacheList)) {
            TaskCache taskCache = taskCacheService.queryGlassByTaskCache(endcell, Const.GLASS_CACHE_TYPE_OUT_ALL);
            log.info("获取任务表中{}线最后一次出片的玻璃任务信息：{}", endcell, taskCache);
            if (null == taskCache) {
                log.info("{}线没有出片任务信息，直接出片", endcell);
                return queryMinGlass(firstSize.getWidth(), firstSize.getHeight(), glassId);
            }
            TaskCache taskCache = taskCacheList.get(0);
            EdgStorageCageDetails outGlassInfo = edgStorageCageDetailsService.getOne(new LambdaQueryWrapper<EdgStorageCageDetails>()
                    .eq(EdgStorageCageDetails::getGlassId, taskCache.getGlassId()));
            log.info("{}线有出片任务信息,任务信息为{}，玻璃信息为{}", endcell, taskCache, outGlassInfo);
@@ -594,5 +631,91 @@
        return edgGlassTaskInfoService.save(edgGlassTaskInfo);
    }

    /**
     * 当前切割版图信息
     *
     * @param
     * @return
     */
    @Scheduled(fixedDelay = 1000)
    public void currentCutTerritory(){
        JSONObject jsonObject = new JSONObject();
        List<Map<String, Object>> currentCutTerritorys = edgStorageCageDetailsService.selectCutTerritory();
        jsonObject.append("currentCutTerritory", currentCutTerritorys);
        ArrayList<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get("cacheGlass");
        if (sendwServer != null) {
            for (WebSocketServer webserver : sendwServer) {
                if (webserver != null) {
                    webserver.sendMessage(jsonObject.toString());
                    List<String> messages = webserver.getMessages();
                    if (!messages.isEmpty()) {
                        // // 将最后一个消息转换为整数类型的列表
                        webserver.clearMessages();
                    }
                } else {
                    log.info("Home is closed");
                }
            }
        }
    }

    /**
     * 磨边任务
     *
     * @param
     * @return
     */
    @Scheduled(fixedDelay = 1000)
    public void selectEdgTask(){
        JSONObject jsonObject = new JSONObject();
        List<Map<String,Object>> EdgTasks1 = taskCacheService.selectEdgInfo("2001");
        List<Map<String,Object>> EdgTasks2 = taskCacheService.selectEdgInfo("2002");
        jsonObject.append("EdgTasks1", EdgTasks1);
        jsonObject.append("EdgTasks2", EdgTasks2);
        ArrayList<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get("cacheGlass");
        if (sendwServer != null) {
            for (WebSocketServer webserver : sendwServer) {
                if (webserver != null) {
                    webserver.sendMessage(jsonObject.toString());
                    List<String> messages = webserver.getMessages();
                    if (!messages.isEmpty()) {
                        // // 将最后一个消息转换为整数类型的列表
                        webserver.clearMessages();
                    }
                } else {
                    log.info("Home is closed");
                }
            }
        }
    }

    /**
     * 磨边前 缓存内信息
     *
     * @param
     * @return
     */
    @Scheduled(fixedDelay = 1000)
    public void selectEdgStorageCage(){
        JSONObject jsonObject = new JSONObject();
        List<Map<String, Object>> EdgStorageCageinfos=edgStorageCageService.selectEdgStorageCages();
        jsonObject.append("EdgStorageCageinfos", EdgStorageCageinfos);
        ArrayList<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get("cacheGlass");
        if (sendwServer != null) {
            for (WebSocketServer webserver : sendwServer) {
                if (webserver != null) {
                    webserver.sendMessage(jsonObject.toString());
                    List<String> messages = webserver.getMessages();
                    if (!messages.isEmpty()) {
                        // // 将最后一个消息转换为整数类型的列表
                        webserver.clearMessages();
                    }
                } else {
                    log.info("Home is closed");
                }
            }
        }
    }


}