大理片笼进片逻辑调整：避免当前扫描玻璃无法上车，因为扫描有玻璃，卧转立无法启动的问题发生

zhoushihao

2024-06-30 580d199e4369c3cdcc8d67a96330d7f85c12db43

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java

@@ -27,6 +27,7 @@
import com.mes.glassinfo.service.GlassInfoService;
import com.mes.temperingglass.entity.TemperingGlassInfo;
import com.mes.temperingglass.service.TemperingGlassInfoService;
import com.mes.tools.S7control;
import lombok.extern.slf4j.Slf4j;
import org.apache.commons.lang.StringUtils;
import org.springframework.beans.BeanUtils;
@@ -77,69 +78,81 @@
    @Value("${mes.galssGap}")
    private Integer galssGap;

    @Scheduled(fixedDelay = 5000)
    //    @Scheduled(fixedDelay = 5000)
    public void plcToHomeEdgScan() {
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
        String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue();
        String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue();
        String d02SitState = plcParameterObject.getPlcParameter("D02SitState").getValue();
        String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue();
        String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue();
        String d05SitState = plcParameterObject.getPlcParameter("D05SitState").getValue();
        String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue();
        String d02Id = plcParameterObject.getPlcParameter("D02ID").getValue();
        String d03State = plcParameterObject.getPlcParameter("D03State").getValue();
        String d05State = plcParameterObject.getPlcParameter("D05State").getValue();
        String mesD03Address = plcParameterObject.getPlcParameter("MESToD03").getAddress();
        String mesD05Address = plcParameterObject.getPlcParameter("MESToD05").getAddress();

        log.info("1、获取到的请求字d01为：{}，获取到的扫描ID为：{};获取到的请求字d04为：{}，获取到的扫描ID为：{};",
                d01Request, d01Id, d04Request, d04Id);
        if (!REQUEST_WORD.equals(d01Request) && !REQUEST_WORD.equals(d04Request)) {

        log.info("1、获取d01Id扫描ID为：{};获取d02Id扫描ID为：{};", d01Id, d02Id);
        if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d02Id)) {
            log.info("两条线未收到进片任务，结束本次扫描进卧转立任务");
            return;
        }
        if (REQUEST_WORD.equals(d02SitState) && REQUEST_WORD.equals(d05SitState)) {
        if (REQUEST_WORD.equals(d03State) && REQUEST_WORD.equals(d05State)) {
            log.info("两条线卧转立均在执行任务，结束本次扫描进卧转立任务");
            return;
        }
        Boolean flag01 = Boolean.FALSE;
        Boolean flag04 = Boolean.FALSE;
//        Boolean flag01 = Boolean.FALSE;
//        Boolean flag04 = Boolean.FALSE;
        //按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃
        if (REQUEST_WORD.equals(d01Request) && !REQUEST_WORD.equals(d02SitState)) {
            flag01 = judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION);
        if (StringUtils.isNotBlank(d01Id) && !REQUEST_WORD.equals(d03State)) {
            judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD03Address);
        }
        if (REQUEST_WORD.equals(d04Request) && !REQUEST_WORD.equals(d05SitState)) {
            flag04 = judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION);
        if (StringUtils.isNotBlank(d02Id) && !REQUEST_WORD.equals(d05State)) {
            judgeGlassTypeStatus(d02Id, Const.A10_OUT_TARGET_POSITION, mesD05Address);
        }
        if (flag01 && flag04) {
            //比较最早一片任务的版图id及版序 求出卧转立的线路
            Integer startLine = getStartLine();
            //计算目标格子，发送启动任务
            computeTargetByLine(startLine);
        } else if (flag01 || flag04) {
            Integer startLine = flag01.equals(Boolean.TRUE) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;
            //计算目标格子，发送启动任务
            computeTargetByLine(startLine);
        } else {
            log.info("两条线未收到进片任务，结束本次扫描进卧转立任务");
        }
        log.info("结束扫码任务");
//        if (flag01 && flag04) {
//            //比较最早一片任务的版图id及版序 求出卧转立的线路
//            Integer startLine = getStartLine();
//            //计算目标格子，发送启动任务
//            computeTargetByLine(startLine);
//        } else if (flag01 || flag04) {
//            Integer startLine = flag01.equals(Boolean.TRUE) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;
//            //计算目标格子，发送启动任务
//            computeTargetByLine(startLine);
//        } else {
//            log.info("两条线未收到进片任务，结束本次扫描进卧转立任务");
//        }
    }

    @Scheduled(fixedDelay = 5000)
    public void plcToHomeEdgFreeCarTask() {
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
        String e01Status = plcParameterObject.getPlcParameter("E01Status").getValue();
        String e01Status = plcParameterObject.getPlcParameter("E01State").getValue();
        if (REQUEST_WORD.equals(e01Status)) {
            log.info("进片大车非空闲");
            return;
        }
        String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue();
        String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue();
        String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue();
        String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue();
        log.info("1、获取到的请求字d01为：{}，获取到的扫描ID为：{};获取到的请求字d04为：{}，获取到的扫描ID为：{};",
                d01Request, d01Id, d04Request, d04Id);
        //两条线都有进卧转立任务，直接结束
        if (Const.BIG_STORAGE_REQUEST_IN.equals(d01Request)
                && Const.BIG_STORAGE_REQUEST_IN.equals(d04Request)) {
            log.info("两条线都存在进片任务，结束任务");
            return;
        List<BigStorageCageFeedTask> feedTaskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
                .eq(BigStorageCageFeedTask::getTaskType, Const.BIG_STORAGE_IN_RUN)
                .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP));
        if (CollectionUtils.isNotEmpty(feedTaskList)) {
            if (feedTaskList.size() == 1) {
                computeTargetByLine(feedTaskList.get(0).getLine());
                return;
            } else {
                //比较最早一片任务的版图id及版序 求出卧转立的线路
                Integer startLine = getStartLine();
//            //计算目标格子，发送启动任务
                computeTargetByLine(startLine);
                return;
            }
        }
        String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue();
        String d02Id = plcParameterObject.getPlcParameter("D02ID").getValue();
        log.info("1、获取d01Id扫描ID为：{};获取d02Id扫描ID为：{};", d01Id, d02Id);
        //两条线都有进卧转立任务，直接结束
//        if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d02Id)) {
//            log.info("两条线都存在进片任务，结束任务");
//            return;
//        }
        //获取两条线卧转立是否有玻璃，且任务状态都为2
        List<Integer> lineList = bigStorageCageFeedTaskService.querySitToUpGlass();
        if (CollectionUtils.isEmpty(lineList)) {
@@ -147,27 +160,53 @@
            return;
        }
        Integer lineFirst = lineList.get(0);
        String lineGlassId = lineFirst.equals(Const.A09_OUT_TARGET_POSITION) ? d01Id : d04Id;
        String lineGlassId = lineFirst.equals(Const.A09_OUT_TARGET_POSITION) ? d01Id : d02Id;
        //仅有一条先符合启动启动条件
        if (lineList.size() == 1) {
            //计算任务表进片格子 发送进片任务
            //如果进片请求但玻璃为空，计算任务表进片格子 发送进片任务
            if (StringUtils.isEmpty(lineGlassId)) {
                computeTargetByLine(lineFirst);
            } else {
                //todo:计算扫描到的玻璃是否可以存进卧转立
                //获取卧转立剩余宽度
                if (computeIsRun(lineFirst, lineGlassId)) {
                    computeTargetByLine(lineFirst);
                }
            }
            return;
        }
        if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d04Id)) {
        //两条先均可执行进片任务，判断两条线是否进片请求是否都为空
        if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d02Id)) {
            //比较最早一片任务的版图id及版序 求出卧转立的线路
            Integer line = getStartLine();
            //计算任务表进片格子 发送进片任务
            computeTargetByLine(line);
            return;
        } else if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d02Id)) {
//            todo:两个都有进片玻璃
            if (computeIsRun(Const.A09_OUT_TARGET_POSITION, d01Id) && computeIsRun(Const.A10_OUT_TARGET_POSITION, d02Id)) {
                //比较最早一片任务的版图id及版序 求出卧转立的线路
                Integer line = getStartLine();
                //计算任务表进片格子 发送进片任务
                computeTargetByLine(line);
            } else if (computeIsRun(Const.A09_OUT_TARGET_POSITION, d01Id)) {
                computeTargetByLine(Const.A09_OUT_TARGET_POSITION);
            } else if (computeIsRun(Const.A10_OUT_TARGET_POSITION, d02Id)) {
                computeTargetByLine(Const.A10_OUT_TARGET_POSITION);
            } else {
                return;
            }
        } else {
            //，或者仅有一条有玻璃
            //一条线为空，一条线有进片请求有玻璃
            int outLine = StringUtils.isBlank(d01Id) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;
            //获取进片请求玻璃为空的，计算任务表进片格子 发送进片任务
            computeTargetByLine(outLine);
        }
        int outLine = StringUtils.isBlank(d01Id) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;
        //计算任务表进片格子 发送进片任务
        computeTargetByLine(outLine);

    }

    @Scheduled(fixedDelay = 5000)
    //    @Scheduled(fixedDelay = 5000)
    public void plcToHomeEdgOutTask() {

        List<BigStorageCageOutTask> outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW));
@@ -234,7 +273,7 @@
    /**
     * 按照玻璃id判断玻璃状态及卧转立是否可直接启动
     */
    public Boolean judgeGlassTypeStatus(String glassId, Integer line) {
    public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) {
        //1、获取任务表中相邻玻璃
        List<EdgGlassTaskInfo> edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>()
                .eq(EdgGlassTaskInfo::getLine, line)
@@ -252,17 +291,19 @@
            remainWidth = sitToUpRemainWidth.getWidth();
            glassCount = sitToUpRemainWidth.getGlassCount();
        }

        Boolean flag = Boolean.TRUE;
        //2、获取卧转立
        Integer widthFirst = edgGlassTaskInfoList.get(0).getWidth();
        if (edgGlassTaskInfoList.size() == 1) {
            if (remainWidth >= widthFirst) {
                if (glassCount <= 5) {
                    addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst);
                    return Boolean.FALSE;
                } else {
                    addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst);
                    return Boolean.TRUE;
                }
            } else {
                flag = Boolean.FALSE;
            }
        } else {
            Integer widthSecond = edgGlassTaskInfoList.get(1).getWidth();
@@ -270,18 +311,22 @@
                if (remainWidth - widthFirst - galssGap >= widthSecond) {
                    if (glassCount <= carMaxSize - 1) {
                        addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst);
                        return Boolean.FALSE;
                    } else {
                        addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst);
                        return Boolean.TRUE;
                    }
                } else {
                    addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst);
                }
            } else {
                flag = Boolean.FALSE;
            }
        }
        //向plc发送进片确认
        if (flag) {
            S7object.getinstance().plccontrol.writeWord(mesAddress, (short) 1);
        }
        //记录无法放下玻璃，后续判断启动
        return Boolean.TRUE;
        return flag;
    }

    /**
@@ -329,17 +374,17 @@
        //2、去笼子内查找是否可以继续存放的笼子
        List<String> glassIds = taskList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList());
        List<GlassInfo> glassInfos = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIds));
        return computeIsTemperingTargetByLine(glassInfos, taskList, Boolean.TRUE) && computeIsTemperingTargetByLine(glassInfos, taskList, Boolean.FALSE);
        return computeIsTemperingTargetByLine(glassInfos, taskList, line);
    }

    /**
     * 是否钢化玻璃进笼目标位置
     *
     * @param glassInfos  当条线卧转立所有玻璃
     * @param taskList    当条线卧转立所有任务
     * @param isTempering true 钢化  false  不钢化
     * @param glassInfos 当条线卧转立所有玻璃
     * @param taskList   当条线卧转立所有任务
     * @param line       任务是哪条线
     */
    private boolean computeIsTemperingTargetByLine(List<GlassInfo> glassInfos, List<BigStorageCageFeedTask> taskList, Boolean isTempering) {
    private boolean computeIsTemperingTargetByLine(List<GlassInfo> glassInfos, List<BigStorageCageFeedTask> taskList, Integer line) {
        //1、将玻璃信息集合转为glassid为key的map
        Map<String, GlassInfo> glassInfoMap = glassInfos.stream()
                .collect(Collectors.toMap(GlassInfo::getGlassId, p -> p));
@@ -357,7 +402,7 @@
                    .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot()));
            //4、更新进片任务表，目标格子及状态（状态改为2 电气扫到自行处理）  遇到问题：无法批量更新，批量更新无法走指定从库
            e.setTargetSlot(bigStorageDTO.getSlot());
            e.setTaskType(Const.BIG_STORAGE_IN_RUN);
//            e.setTaskType(Const.BIG_STORAGE_IN_RUN);
            bigStorageCageFeedTaskService.updateById(e);

            //5、将进片信息存入大理片笼详情表
@@ -365,7 +410,21 @@
            cageDetails.setState(Const.GLASS_STATE_IN);
            bigStorageCageDetailsService.save(cageDetails);
        }
        sendTaskListToPLC(taskList, line);
        return Boolean.TRUE;
    }

    private void sendTaskListToPLC(List<BigStorageCageFeedTask> taskList, Integer line) {
        S7control s7control = S7object.getinstance().plccontrol;
        PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
        String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getAddress();
        String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getAddress();
        String outLine = line.equals(Const.A09_OUT_TARGET_POSITION) ? mesD03Address : mesD05Address;
        for (int i = 1; i <= taskList.size(); i++) {
            s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), (short) taskList.get(i).getLine());
            s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport1" + i).getAddress(), (short) taskList.get(i).getTargetSlot());
        }
        s7control.writeWord(outLine, (short) 1);
    }

    private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list) {
@@ -377,9 +436,9 @@
            if (bigStorageCageOutTaskList.size() > carMaxSize || e.getWidth() > remainWidth) {
                break;
            }
            remainWidth = remainWidth - e.getWidth().intValue() - galssGap;
            remainWidth = remainWidth - (int) e.getWidth() - galssGap;
            bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.A09_OUT_TARGET_POSITION,
                    e.getWidth().intValue(), 0, 0, 1));
                    (int) e.getWidth(), 0, 0, 1));
        }
        Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据，结束出片任务");
        log.info("获取出片任务数据{}条，执行保存", bigStorageCageOutTaskList.size());
@@ -420,7 +479,14 @@
            bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth)
                    .in(BigStorageCage::getSlot, slotList));
        }


    }

    public Boolean computeIsRun(int line, String glassId) {
        //获取卧转立剩余宽度
        BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line);
        //获取玻璃信息
        GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId));
        return sitToUpRemainWidth.getWidth() < glassInfo.getWidth();
    }

}