1、义乌改造：进出笼规则调整，当存在进片任务/请求时，出片大车不执行调度任务 2、进片一个笼子存放一个工程，笼子存在工程时，按笼子使用情况，剩余格子最...

zhoushihao

2025-08-11 6397754d1a97f7b570435e8ab81d3ef1d152b2d0

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageNewTask.java

@@ -4,6 +4,7 @@
import cn.hutool.core.lang.Assert;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
import com.github.xingshuangs.iot.protocol.s7.serializer.S7Serializer;
import com.github.yulichang.toolkit.JoinWrappers;
import com.kangaroohy.milo.model.ReadWriteEntity;
import com.kangaroohy.milo.service.MiloService;
@@ -24,12 +25,16 @@
import com.mes.bigstoragecagetask.service.BigStorageCageTaskService;
import com.mes.bigstoragetask.entity.UpdateBigStorageCageDTO;
import com.mes.common.config.Const;
import com.mes.common.config.ConstSysConfig;
import com.mes.damage.entity.Damage;
import com.mes.damage.service.DamageService;
import com.mes.edgglasstask.entity.EdgGlassTaskInfo;
import com.mes.edgglasstask.service.EdgGlassTaskInfoService;
import com.mes.glassinfo.entity.GlassInfo;
import com.mes.glassinfo.service.GlassInfoService;
import com.mes.s7.entity.S7DataDLPOne;
import com.mes.s7.entity.S7DataDLPTwo;
import com.mes.sysconfig.service.SysConfigService;
import com.mes.temperingglass.entity.TemperingGlassInfo;
import com.mes.temperingglass.service.TemperingGlassInfoService;
import com.mes.utils.RedisUtil;
@@ -37,7 +42,7 @@
import org.apache.commons.lang.StringUtils;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.beans.factory.annotation.Qualifier;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;

@@ -75,6 +80,17 @@
    @Autowired(required = false)
    MiloService miloService;

    @Autowired
    @Qualifier("s7SerializerDLPOne")
    private S7Serializer s7SerializerDLPOne;

    @Autowired
    @Qualifier("s7SerializerDLPTwo")
    private S7Serializer s7SerializerDLPTwo;

    @Resource
    SysConfigService sysConfigService;

    /**
     * 直通格子
     */
@@ -83,56 +99,39 @@
    @Resource
    private RedisUtil redisUtil;

    @Value("${mes.slotWidth}")
    private Integer slotWidth;

    @Value("${mes.glassGap}")
    private Integer glassGap;

    @Value("${mes.carWidth}")
    private Integer carWidth;

    @Value("${mes.outCarMaxSize}")
    private Integer outCarMaxSize;

    @Value("${mes.temperingOutTargetPosition}")
    private Integer temperingOutTargetPosition;
    @Value("${mes.artificialOutTargetPosition}")
    private Integer artificialOutTargetPosition;
    @Value("${mes.slotMaxHeight}")
    private Integer slotMaxHeight;
    @Value("${mes.slotMaxthickness}")
    private Integer slotMaxthickness;

    @Scheduled(fixedDelay = 1000)
    public void inBigStorageTask() throws Exception {
        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP1A.DLP1A.mesControl");
        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
    public void inBigStorageTask() {
        S7DataDLPOne s7DataDLPOne = s7SerializerDLPOne.read(S7DataDLPOne.class);
        log.info("进片任务开始{}", s7DataDLPOne);
        Boolean inkageEntity = s7DataDLPOne.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态，结束进片任务");
            return;
        }
        ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP1A.DLP1A.RequestMes");
        if (!"1".equals(requestEntity.getValue() + "")) {
        String requestEntity = s7DataDLPOne.getRequestMes().toString();
        if (!"1".equals(requestEntity)) {
            log.info("当前未收到进片请求，结束进片任务");
            return;
        }
        ReadWriteEntity mesReplyEntity = miloService.readFromOpcUa("DLP1A.DLP1A.MesReply");
        if ("1".equals(mesReplyEntity.getValue() + "")) {
        String mesReplyEntity = s7DataDLPOne.getMesReply().toString();
        if ("1".equals(mesReplyEntity)) {
            log.info("有正在执行的任务，结束进片任务");
            return;
        }
        //获取进片任务信息
        List<BigStorageCageTask> inTaskList = new ArrayList();
        ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP1A.DLP1A.FROM1");
        String fromOpcUa = s7DataDLPOne.getFrom1().toString();

        List<String> ids = s7DataDLPOne.getIds();
        List<String> glassIdList = new ArrayList<>();
        for (int i = 1; i <= 6; i++) {
            ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP1A.DLP1A.DI" + i);
            if (null != requestWord.getValue()) {
        for (int i = 0; i < 6; i++) {
            String requestWord = ids.get(i);
            if (null != requestWord && !requestWord.isEmpty()) {
                BigStorageCageTask task = new BigStorageCageTask();
                task.setGlassId(requestWord.getValue() + "");
                task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
                task.setGlassId(requestWord);
                task.setStartSlot(Integer.parseInt(fromOpcUa));
                inTaskList.add(task);
                glassIdList.add(requestWord.getValue() + "");
                glassIdList.add(requestWord);
                continue;
            }
        }
@@ -141,16 +140,23 @@
            return;
        }
        log.info("获取任务的玻璃id：{}", glassIdList);
        ReadWriteEntity countEntity = miloService.readFromOpcUa("DLP1A.DLP1A.glassCount");
        if (null == countEntity.getValue() || Integer.parseInt(countEntity.getValue() + "") != glassIdList.size()) {
            log.info("当前大车进片玻璃数量{}与mes读取到的数量{}不匹配，结束进片任务", countEntity.getValue(), glassIdList.size());
        String countEntity = s7DataDLPOne.getGlassCount().toString();
        if (null == countEntity || Integer.parseInt(countEntity) != glassIdList.size()) {
            log.info("当前大车进片玻璃数量{}与mes读取到的数量{}不匹配，结束进片任务", countEntity, glassIdList.size());
            //向plc发送报警:当前大车进片玻璃数量与mes读取到的数量不匹配
            s7DataDLPOne = new S7DataDLPOne();
            s7DataDLPOne.setAlarmSignal(1);
            s7SerializerDLPOne.write(s7DataDLPOne);
            return;
        }
        Map<String, Long> glassCountMap = glassIdList.stream().collect(Collectors.groupingBy(e -> e, Collectors.counting()));
        for (Map.Entry<String, Long> entry : glassCountMap.entrySet()) {
            if (entry.getValue() > 1) {
                log.info("进片玻璃{}存在相同，结束本次任务", entry.getKey());
                //todo:向plc发送报警
                //向plc发送报警:同一车进片玻璃存在相同
                s7DataDLPOne = new S7DataDLPOne();
                s7DataDLPOne.setAlarmSignal(2);
                s7SerializerDLPOne.write(s7DataDLPOne);
                return;
            }
        }
@@ -158,19 +164,29 @@
                .in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL_ZERO));
        if (CollectionUtil.isNotEmpty(detailsList)) {
            log.info("理片笼存在相同的进片玻璃{}，结束本次任务", detailsList);
            //todo:向plc发送报警
            //向plc发送报警:理片笼存在相同的进片玻璃
            s7DataDLPOne = new S7DataDLPOne();
            s7DataDLPOne.setAlarmSignal(4);
            s7SerializerDLPOne.write(s7DataDLPOne);
            return;
        }
        List<GlassInfo> glassInfoList = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIdList));

        if (glassInfoList.size() != inTaskList.size()) {
            log.info("进片任务数量{}与玻璃数量{}不匹配，结束本次进片", inTaskList.size(), glassInfoList.size());
            //todo:向plc发送报警
            //向plc发送报警:进片任务数量与系统查询到的玻璃数量不匹配
            s7DataDLPOne = new S7DataDLPOne();
            s7DataDLPOne.setAlarmSignal(8);
            s7SerializerDLPOne.write(s7DataDLPOne);
            return;
        }
        Integer glassGap = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_GLASS_GAP);
        Integer slotMaxthickness = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_SLOT_MAX_THICKNESS);
        Integer slotWidth = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_SLOT_WIDTH);
        Integer slotMaxHeight = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_SLOT_MAX_HEIGHT);
        //按照玻璃厚度分组，判断剩余格子是否可以存放
        Map<Double, Long> thickCountMap = glassInfoList.stream().collect(Collectors.groupingBy(GlassInfo::getThickness, Collectors.counting()));
        if(glassInfoList.get(0).getThickness() < slotMaxthickness){
        if (glassInfoList.get(0).getThickness() < slotMaxthickness) {
            for (Map.Entry<Double, Long> entry : thickCountMap.entrySet()) {
                int count = bigStorageCageService.count(new LambdaQueryWrapper<BigStorageCage>()
                        .eq(BigStorageCage::getEnableState, Const.SLOT_ON).eq(BigStorageCage::getRemainWidth, slotWidth)
@@ -178,19 +194,27 @@
                        .ge(BigStorageCage::getMaxThickness, entry.getKey()));
                if (count < entry.getValue()) {
                    log.info("笼内格子剩余数量不足，结束本次进片");
                    //todo:向plc发送报警
                    //向plc发送报警:笼内格子剩余数量不足
//                    miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 16));
                    s7DataDLPOne = new S7DataDLPOne();
                    s7DataDLPOne.setAlarmSignal(16);
                    s7SerializerDLPOne.write(s7DataDLPOne);
                    return;
                }
            }
        }
        //todo:超大尺寸
        //超大尺寸
        if (slotMaxHeight < Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) || glassInfoList.get(0).getThickness() >= slotMaxthickness) {
            int count = bigStorageCageDetailsService.count(new LambdaQueryWrapper<BigStorageCageDetails>()
                    .eq(BigStorageCageDetails::getSlot, THROUGH_SLOT)
                    .in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
            if (count > 0) {
                log.info("直通片台存在玻璃，结束本次进片");
                //todo:向plc发送报警
                //向plc发送报警:直通片台存在玻璃，无法继续直通
//                miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 64));
                s7DataDLPOne = new S7DataDLPOne();
                s7DataDLPOne.setAlarmSignal(64);
                s7SerializerDLPOne.write(s7DataDLPOne);
                return;
            }
        }
@@ -212,14 +236,13 @@
                GlassInfo info = glassListMap.get(task.getGlassId()).get(0);
                BigStorageDTO bigStorageDTO = bigStorageGlassInfoService.queryBigStorageTargetSlot(info.getEngineerId(), info.getTemperingLayoutId(), info.getTemperingFeedSequence());
                //获取目标格子信息
//            BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info);
//            临时更新格子的剩余尺寸：防止相邻玻璃进同一格子造成剩余尺寸不足，玻璃越界的情况，任务完成后再次更新大理片笼表剩余宽度（按照笼内玻璃数量更新大理片笼剩余尺寸）
                bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>()
                        .set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - Math.max(info.getWidth(), info.getHeight()) - glassGap)
                        .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot()));
                task.setTargetSlot(bigStorageDTO.getSlot());
                task.setGlassId(info.getGlassId());
                bigStorageCageTaskService.updateTaskMessage("big_storage_cage_in_one_task", task);
//                bigStorageCageTaskService.updateTaskMessage("big_storage_cage_in_one_task", task);
                //存放历史任务
                BigStorageCageHistoryTask historyTask = new BigStorageCageHistoryTask();
                BeanUtils.copyProperties(task, historyTask);
@@ -242,7 +265,6 @@
        } else {
            BigStorageCageTask task = inTaskList.get(0);
            task.setTargetSlot(THROUGH_SLOT);
            bigStorageCageTaskService.updateTaskMessage("big_storage_cage_in_one_task", task);
            //存放历史任务
            BigStorageCageHistoryTask historyTask = new BigStorageCageHistoryTask();
            BeanUtils.copyProperties(task, historyTask);
@@ -266,74 +288,107 @@
        //历史数据入库
        bigStorageCageHistoryTaskService.saveBatch(historyTasks);
        //向opc发送启动信号
        List<ReadWriteEntity> list = new ArrayList<>();
        for (int i = 1; i <= inTaskList.size(); i++) {
            list.add(generateReadWriteEntity("DLP1A.DLP1A.TO" + i, inTaskList.get(i - 1).getTargetSlot()));
        s7DataDLPOne = new S7DataDLPOne();
        for (int i = 0; i < inTaskList.size(); i++) {
            Integer value = Integer.parseInt(inTaskList.get(i).getTargetSlot().toString());
            switch (i) {
                case 0:
                    s7DataDLPOne.setTo1(value);
                    break;
                case 1:
                    s7DataDLPOne.setTo2(value);
                    break;
                case 2:
                    s7DataDLPOne.setTo3(value);
                    break;
                case 3:
                    s7DataDLPOne.setTo4(value);
                    break;
                case 4:
                    s7DataDLPOne.setTo5(value);
                    break;
                case 5:
                    s7DataDLPOne.setTo6(value);
                    break;
            }
        }
        list.add(generateReadWriteEntity("DLP1A.DLP1A.MesReply", 1));
        miloService.writeToOpcWord(list);
        s7SerializerDLPOne.write(s7DataDLPOne);
        s7DataDLPOne = new S7DataDLPOne();
        s7DataDLPOne.setMesReply(1);
        s7SerializerDLPOne.write(s7DataDLPOne);
    }

    @Scheduled(fixedDelay = 1000)
    public void outBigStorageTask() throws Exception {
        Date startDate = new Date();
        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP1B.DLP1B.mesControl");
        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        S7DataDLPTwo s7DataWLTwo = s7SerializerDLPTwo.read(S7DataDLPTwo.class);
        log.info("出片任务开始{}", s7DataWLTwo);
        Boolean inkageEntity = s7DataWLTwo.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态，结束进片任务");
            return;
        }
        ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP1B.DLP1B.RequestMes");
        if (!"1".equals(requestEntity.getValue() + "")) {
        String requestEntity = s7DataWLTwo.getRequestMes().toString();
        if (!"1".equals(requestEntity)) {
            log.info("当前未收到出片请求，结束出片任务");
            return;
        }
        //获取出片任务表
        List<BigStorageCageTask> outTaskList = bigStorageCageTaskService.queryTaskMessage("big_storage_cage_out_one_task");
        List<BigStorageCageTask> outTaskList = getOutTaskList(s7DataWLTwo);
        if (CollectionUtil.isNotEmpty(outTaskList)) {
            log.info("有正在执行的出片任务，结束本次出片任务");
            return;
        }
        //是否允许钢化
        //是否有正在钢化的玻璃:钢化小片表关联历史任务表，筛选未出笼的玻璃信息
//            获取当前钢化任务未完成出片的玻璃信息
        List<TemperingGlassInfo> unFinishTemperingGlassInfoList = temperingGlassInfoService.list(new LambdaQueryWrapper<TemperingGlassInfo>()
                .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW).orderByAsc(TemperingGlassInfo::getTemperingLayoutId).orderByAsc(TemperingGlassInfo::getTemperingFeedSequence));
        if (CollectionUtil.isNotEmpty(unFinishTemperingGlassInfoList)) {
            log.info("有正在出片的钢化任务");
            computeOutGlassInfoByVirtualSlot(unFinishTemperingGlassInfoList, "big_storage_cage_out_one_task", temperingOutTargetPosition, Const.GLASS_STATE_OUT_ING, Const.BIG_STORAGE_BEFORE_OUT);
            Date endDate = new Date();
            log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
            return;
        }

        BigStorageCageDetails details = bigStorageCageDetailsService.getOne(new LambdaQueryWrapper<BigStorageCageDetails>()
                .eq(BigStorageCageDetails::getSlot, THROUGH_SLOT)
                .in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL).last("limit 1"));
        if (details != null) {
            TemperingGlassInfo temperingGlassInfo = new TemperingGlassInfo();
            BeanUtils.copyProperties(details, temperingGlassInfo);
            temperingGlassInfo.setState(-1);
            temperingGlassInfoService.save(temperingGlassInfo);
            computeOutGlassInfoByVirtualSlot(Arrays.asList(temperingGlassInfo), "big_storage_cage_out_one_task", temperingOutTargetPosition, Const.GLASS_STATE_OUT_ING, Const.BIG_STORAGE_BEFORE_OUT);
            return;
        }

        Integer temperingOutTargetPosition = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_TEMPERING_OUT_TARGET_POSITION);
        if (redisUtil.getCacheObject("temperingSwitch")) {
            //钢化优先：获取理片笼  玻璃小片  破损表 数量   判断笼内版图是否到齐
            List<TemperingLayoutDTO> temperingLayoutDTOList = bigStorageCageDetailsService.temperingIsAll();
            if (CollectionUtil.isNotEmpty(temperingLayoutDTOList)) {
                //玻璃到齐包括已出片的
                //到齐，将玻璃小片数据存入钢化小片表，逻辑生成出片任务  结束
                for (TemperingLayoutDTO item : temperingLayoutDTOList) {
//                    if (item.getEngineerId().equals(redisUtil.getCacheObject("temperingengineerId"))) {
            //是否允许钢化
            //是否有正在钢化的玻璃:钢化小片表关联历史任务表，筛选未出笼的玻璃信息
//            获取当前钢化任务未完成出片的玻璃信息
            List<TemperingGlassInfo> unFinishTemperingGlassInfoList = temperingGlassInfoService.list(new LambdaQueryWrapper<TemperingGlassInfo>()
                    .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW).orderByAsc(TemperingGlassInfo::getTemperingLayoutId).orderByAsc(TemperingGlassInfo::getTemperingFeedSequence));
            if (CollectionUtil.isNotEmpty(unFinishTemperingGlassInfoList)) {
                log.info("有正在出片的钢化任务");
                computeOutGlassInfoByVirtualSlot(unFinishTemperingGlassInfoList, "big_storage_cage_out_one_task", temperingOutTargetPosition, Const.GLASS_STATE_OUT_ING, Const.BIG_STORAGE_BEFORE_OUT);
                Date endDate = new Date();
                log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
                return;
            }

            BigStorageCageDetails details = bigStorageCageDetailsService.getOne(new LambdaQueryWrapper<BigStorageCageDetails>()
                    .eq(BigStorageCageDetails::getSlot, THROUGH_SLOT)
                    .in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL).last("limit 1"));
            if (details != null) {
                TemperingGlassInfo temperingGlassInfo = new TemperingGlassInfo();
                BeanUtils.copyProperties(details, temperingGlassInfo);
                temperingGlassInfo.setState(-1);
                temperingGlassInfoService.save(temperingGlassInfo);
                computeOutGlassInfoByVirtualSlot(Arrays.asList(temperingGlassInfo), "big_storage_cage_out_one_task", temperingOutTargetPosition, Const.GLASS_STATE_OUT_ING, Const.BIG_STORAGE_BEFORE_OUT);
                return;
            }
            String temperingEngineerId = redisUtil.getCacheObject("temperingEngineerId");
            if (StringUtils.isNotBlank(temperingEngineerId)) {
                TemperingGlassInfo temperingGlassInfo = temperingGlassInfoService.getOne(new LambdaQueryWrapper<TemperingGlassInfo>().eq(TemperingGlassInfo::getEngineerId, temperingEngineerId)
                        .orderByDesc(TemperingGlassInfo::getTemperingLayoutId).last("limit 1"));
                int temperingLayoutId = 1;
                if (temperingGlassInfo != null) {
                    temperingLayoutId = temperingGlassInfo.getTemperingLayoutId() + 1;
                }
                List<GlassInfo> glassInfos = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getEngineerId, temperingEngineerId).eq(GlassInfo::getTemperingLayoutId, temperingLayoutId));
                if (CollectionUtil.isEmpty(glassInfos)) {
                    //指定钢化工程执行完成，移除工程号
                    redisUtil.deleteObject("temperingEngineerId");
                    return;
                }
                List<TemperingLayoutDTO> temperingLayoutDTOS = bigStorageCageDetailsService.temperingIsAllByTemperingLayoutId(temperingEngineerId, temperingLayoutId);
                if (CollectionUtil.isNotEmpty(temperingLayoutDTOS)) {
                    List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class)
                            .select("-1 as state,t.filmsid as films_id,t.glass_id,t.flow_card_id,t.glass_type,t.width,t.height" +
                                    ",t.thickness,t.ishorizontal,t.tempering_layout_id,t.tempering_feed_sequence,t.x_coordinate,t.y_coordinate," +
                                    "t.angle,t1.slot,t.engineer_id")
                            .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId)
                            .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)
                            .eq(GlassInfo::getTemperingLayoutId, item.getTemperingLayoutId())
                            .eq(GlassInfo::getEngineerId, item.getEngineerId())
                            .eq(GlassInfo::getTemperingLayoutId, temperingLayoutId)
                            .eq(GlassInfo::getEngineerId, temperingEngineerId)
                            .orderByAsc(GlassInfo::getTemperingFeedSequence));
                    if (CollectionUtil.isNotEmpty(temperingGlassInfos)) {
                        temperingGlassInfoService.saveBatch(temperingGlassInfos);
@@ -342,11 +397,14 @@
                        log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
                        return;
                    }
//                    }
                }
            }

        }

        //是否有人工下片任务   有直接出
        Integer artificialOutTargetPosition = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_ARTIFICIAL_OUT_TARGET_POSITION);
        Integer outCarMaxSize = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_OUT_CAR_SIZE);
        List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
                .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL)
                .orderByAsc(BigStorageCageDetails::getSlot)
@@ -359,6 +417,18 @@
        }
        //是否存在需要内部调度的格子:执行内部调度任务
        if (redisUtil.getCacheObject("dispatchSwitch")) {
            //获取进片协议内容，在进片有请求/进片任务执行中不执行调度任务
            S7DataDLPOne s7DataDLPOne = s7SerializerDLPOne.read(S7DataDLPOne.class);
            String requestInEntity = s7DataDLPOne.getRequestMes().toString();
            if ("1".equals(requestInEntity)) {
                log.info("当前收到进片请求，结束调度任务");
                return;
            }
            String mesReplyInEntity = s7DataDLPOne.getMesReply().toString();
            if ("1".equals(mesReplyInEntity)) {
                log.info("有正在执行的进片任务，结束调度任务");
                return;
            }
            //todo:获取笼内单格已经到齐的玻璃格子信息
            List<BigStorageRelationDTO> virtualList = bigStorageCageDetailsService.queryIsAllNeedDispatchVirtualSlot();
            if (CollectionUtil.isEmpty(virtualList)) {
@@ -399,35 +469,73 @@

    @Scheduled(fixedDelay = 1000)
    public void finishInBigStorageTask() throws Exception {
        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP1A.DLP1A.mesControl");
        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        S7DataDLPOne s7DataDLPOne = s7SerializerDLPOne.read(S7DataDLPOne.class);
        Boolean inkageEntity = s7DataDLPOne.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态，结束完成进片任务");
            return;
        }
        //获取进片任务表
//        List<BigStorageCageTask> inTaskList = bigStorageCageTaskService.queryTaskMessage("big_storage_cage_in_one_task");
        List<BigStorageCageTask> inTaskList = new ArrayList();

        List<String> glassIdList = new ArrayList<>();
        ReadWriteEntity toWord = miloService.readFromOpcUa("DLP1A.DLP1A.TO1");
        if ("0".equals(toWord.getValue() + "")) {
        String toWord = s7DataDLPOne.getTo1().toString();
        if ("0".equals(toWord)) {
            log.info("完成任务已执行，结束本次完成进片任务");
            return;
        }
        for (int i = 1; i <= 6; i++) {
            ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP1A.DLP1A.DI" + i);
            ReadWriteEntity statetWord = miloService.readFromOpcUa("DLP1A.DLP1A.STATE" + i);
            ReadWriteEntity toOpcUa = miloService.readFromOpcUa("DLP1A.DLP1A.TO" + i);
            ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP1A.DLP1A.FROM" + i);
        for (int i = 0; i < 6; i++) {
            String requestWord = "";
            String statetWord = "";
            String toOpcUa = "";
            String fromOpcUa = "";
            switch (i) {
                case 0:
                    requestWord = s7DataDLPOne.getId1();
                    statetWord = s7DataDLPOne.getState1().toString();
                    toOpcUa = s7DataDLPOne.getTo1().toString();
                    fromOpcUa = s7DataDLPOne.getFrom1().toString();
                    break;
                case 1:
                    requestWord = s7DataDLPOne.getId2();
                    statetWord = s7DataDLPOne.getState2().toString();
                    toOpcUa = s7DataDLPOne.getTo2().toString();
                    fromOpcUa = s7DataDLPOne.getFrom2().toString();
                    break;
                case 2:
                    requestWord = s7DataDLPOne.getId3();
                    statetWord = s7DataDLPOne.getState3().toString();
                    toOpcUa = s7DataDLPOne.getTo3().toString();
                    fromOpcUa = s7DataDLPOne.getFrom3().toString();
                    break;
                case 3:
                    requestWord = s7DataDLPOne.getId4();
                    statetWord = s7DataDLPOne.getState4().toString();
                    toOpcUa = s7DataDLPOne.getTo4().toString();
                    fromOpcUa = s7DataDLPOne.getFrom4().toString();
                    break;
                case 4:
                    requestWord = s7DataDLPOne.getId5();
                    statetWord = s7DataDLPOne.getState5().toString();
                    toOpcUa = s7DataDLPOne.getTo5().toString();
                    fromOpcUa = s7DataDLPOne.getFrom5().toString();
                    break;
                case 5:
                    requestWord = s7DataDLPOne.getId6();
                    statetWord = s7DataDLPOne.getState6().toString();
                    toOpcUa = s7DataDLPOne.getTo6().toString();
                    fromOpcUa = s7DataDLPOne.getFrom6().toString();
                    break;
            }

            if (null != requestWord.getValue()) {
            if (!requestWord.isEmpty()) {
                BigStorageCageTask task = new BigStorageCageTask();
                task.setGlassId(requestWord.getValue() + "");
                task.setTargetSlot(Integer.parseInt(toOpcUa.getValue() + ""));
                task.setTaskState(Integer.parseInt(statetWord.getValue() + ""));
                task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
                task.setGlassId(requestWord);
                task.setTargetSlot(Integer.parseInt(toOpcUa));
                task.setTaskState(Integer.parseInt(statetWord));
                task.setStartSlot(Integer.parseInt(fromOpcUa));
                inTaskList.add(task);
                glassIdList.add(requestWord.getValue() + "");
                glassIdList.add(requestWord);
                continue;
            }
        }
@@ -473,30 +581,32 @@
                    .eq(BigStorageCageHistoryTask::getGlassId, item.getGlassId()));
            item.setTargetSlot(0);
            //清空任务表数据
            bigStorageCageTaskService.updateTaskMessage("big_storage_cage_in_one_task", item);
        }
        //清空启动状态
        //向opc发送启动信号
        //向opc发送启动信号
        List<ReadWriteEntity> list = new ArrayList<>();
        for (int i = 1; i <= 6; i++) {
            list.add(generateReadWriteEntity("DLP1A.DLP1A.TO" + i, 0));
        }
        list.add(generateReadWriteEntity("DLP1A.DLP1A.MesReply", 0));
        miloService.writeToOpcWord(list);
        s7DataDLPOne = new S7DataDLPOne();
        s7DataDLPOne.setTo1(0);
        s7DataDLPOne.setTo2(0);
        s7DataDLPOne.setTo3(0);
        s7DataDLPOne.setTo4(0);
        s7DataDLPOne.setTo5(0);
        s7DataDLPOne.setTo6(0);
        s7DataDLPOne.setMesReply(0);
        s7SerializerDLPOne.write(s7DataDLPOne);
    }

    @Scheduled(fixedDelay = 1000)
    public void finishOutBigStorageTask() throws Exception {
        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP1B.DLP1B.mesControl");
        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        S7DataDLPTwo s7DataWLTwo = s7SerializerDLPTwo.read(S7DataDLPTwo.class);
        Boolean inkageEntity = s7DataWLTwo.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态，结束完成出片任务");
            return;
        }
        //获取进片任务表
        List<BigStorageCageTask> outTaskList = bigStorageCageTaskService.queryTaskMessage("big_storage_cage_out_one_task");
        //获取出片任务表
        List<BigStorageCageTask> outTaskList = getOutTaskList(s7DataWLTwo);
        if (CollectionUtil.isEmpty(outTaskList)) {
            log.info("当前大车无进片玻璃，结束完成进片任务");
            log.info("当前大车无出片玻璃，结束完成出片任务");
            return;
        }
        List<BigStorageCageTask> unFinishTaskList = outTaskList.stream().filter(e -> e.getTaskState() <= 1 || e.getStartSlot() == 0).collect(Collectors.toList());
@@ -578,10 +688,12 @@
            }
        }
//       重置任务表数据
        bigStorageCageTaskService.updateOutTaskMessage("big_storage_cage_out_one_task");
        resetOutTask();
        //清空启动状态
        //向opc发送启动信号
        miloService.writeToOpcWord(generateReadWriteEntity("DLP1B.DLP1B.MesReply", 0));
        S7DataDLPTwo s7DataDLPTwo = new S7DataDLPTwo();
        s7DataDLPTwo.setMesReply(0);
        s7SerializerDLPTwo.write(s7DataDLPTwo);
    }

    private void dealDamageInTask(List<BigStorageCageTask> damageTaskList) {
@@ -696,9 +808,15 @@
        //任务数据:获取车子存放玻璃最大数量,玻璃间隔
        List<T> outGlassList = list;
        if (!THROUGH_SLOT.equals(list.get(0).getSlot())) {
            List<String> glassIdList = bigStorageGlassRelationInfoService.queryNeedOutGlassId(
                    list.get(0).getEngineerId(), list.get(0).getTemperingLayoutId(), list.get(0).getTemperingFeedSequence());
            outGlassList = list.stream().filter(e -> glassIdList.contains(e.getGlassId())).collect(Collectors.toList());
            //todo:临时解决方案:出片时考虑玻璃碰撞，改为一片一出
            // 界面关闭调度开关 !Const.BIG_STORAGE_BEFORE_DISPATCH.equals(taskType)
            if (list.get(0).getThickness() >= 8) {
                outGlassList = list.subList(0, 1);
            } else {
                List<String> glassIdList = bigStorageGlassRelationInfoService.queryNeedOutGlassId(
                        list.get(0).getEngineerId(), list.get(0).getTemperingLayoutId(), list.get(0).getTemperingFeedSequence());
                outGlassList = list.stream().filter(e -> glassIdList.contains(e.getGlassId())).collect(Collectors.toList());
            }
        }
        Assert.isFalse(CollectionUtil.isEmpty(outGlassList), "未获取出片数据，结束出片任务");
        log.info("获取出片任务数据{}条，执行保存", outGlassList.size());
@@ -708,12 +826,52 @@
        List<String> glassIds = bigStorageCageTaskList.stream().map(BigStorageCageTask::getGlassId).collect(Collectors.toList());
        int glassCount = bigStorageCageTaskList.size();
        //生成出片任务条数不足6补全
        while (bigStorageCageTaskList.size() < 6) {
            bigStorageCageTaskList.add(new BigStorageCageTask("", 0, 0, 0));
        }
//        while (bigStorageCageTaskList.size() < 6) {
//            bigStorageCageTaskList.add(new BigStorageCageTask("", 0, 0, 0));
//        }
        //清空任务表数据
        bigStorageCageTaskService.removeAll("big_storage_cage_out_one_task");
        bigStorageCageTaskService.saveTaskMessage(tableName, bigStorageCageTaskList);
        resetOutTask();
        S7DataDLPTwo s7DataDLPTwo = new S7DataDLPTwo();
        for (int i = 0; i < bigStorageCageTaskList.size() && i < 6; i++) {
            String glassId = bigStorageCageTaskList.get(i).getGlassId();
            Integer startSlot = bigStorageCageTaskList.get(i).getStartSlot();
            Integer target = bigStorageCageTaskList.get(i).getTargetSlot();
            if (startSlot > 0) {
                switch (i) {
                    case 0:
                        s7DataDLPTwo.setId1(glassId);
                        s7DataDLPTwo.setFrom1(startSlot);
                        s7DataDLPTwo.setTo1(target);
                        break;
                    case 1:
                        s7DataDLPTwo.setId2(glassId);
                        s7DataDLPTwo.setFrom2(startSlot);
                        s7DataDLPTwo.setTo2(target);
                        break;
                    case 2:
                        s7DataDLPTwo.setId3(glassId);
                        s7DataDLPTwo.setFrom3(startSlot);
                        s7DataDLPTwo.setTo3(target);
                        break;
                    case 3:
                        s7DataDLPTwo.setId4(glassId);
                        s7DataDLPTwo.setFrom4(startSlot);
                        s7DataDLPTwo.setTo4(target);
                        break;
                    case 4:
                        s7DataDLPTwo.setId5(glassId);
                        s7DataDLPTwo.setFrom5(startSlot);
                        s7DataDLPTwo.setTo5(target);
                        break;
                    case 5:
                        s7DataDLPTwo.setId6(glassId);
                        s7DataDLPTwo.setFrom6(startSlot);
                        s7DataDLPTwo.setTo6(target);
                        break;
                }
            }
        }
        s7SerializerDLPTwo.write(s7DataDLPTwo);
        List<BigStorageCageHistoryTask> historyList = bigStorageCageTaskList.stream().filter(e -> StringUtils.isNotBlank(e.getGlassId())).map(e -> {
            BigStorageCageHistoryTask history = new BigStorageCageHistoryTask();
            BeanUtils.copyProperties(e, history);
@@ -730,7 +888,10 @@
                .ne(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
                .in(BigStorageCageDetails::getGlassId, glassIds));
        try {
            miloService.writeToOpcWord(generateReadWriteEntity("DLP1B.DLP1B.MesReply", 1));
//            miloService.writeToOpcWord(generateReadWriteEntity("DLP1B.DLP1B.MesReply", 1));
            s7DataDLPTwo = new S7DataDLPTwo();
            s7DataDLPTwo.setMesReply(1);
            s7SerializerDLPTwo.write(s7DataDLPTwo);
        } catch (Exception e) {
            e.printStackTrace();
        }
@@ -748,7 +909,9 @@
        //任务数据:获取车子存放玻璃最大数量,玻璃间隔
        List<BigStorageCageTask> bigStorageCageTaskList = new ArrayList<>();
        //打车剩余尺寸
        Integer remainWidth = carWidth;
        Integer outCarMaxSize = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_OUT_CAR_SIZE);
        Integer glassGap = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_GLASS_GAP);
        Integer remainWidth = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_CAR_WIDTH);
        for (T e : list) {
            if (bigStorageCageTaskList.size() >= outCarMaxSize || Math.max((int) e.getWidth(), (int) e.getHeight()) > remainWidth) {
                break;
@@ -785,7 +948,10 @@
                .set(Const.GLASS_STATE_SCHEDULE_ING.equals(state), BigStorageCageBaseInfo::getSlot, targetSlot)
                .in(BigStorageCageDetails::getGlassId, glassIds));
        try {
            miloService.writeToOpcWord(generateReadWriteEntity("DLP1B.DLP1B.MesReply", 1));
//            miloService.writeToOpcWord(generateReadWriteEntity("DLP1B.DLP1B.MesReply", 1));
            S7DataDLPTwo s7DataDLPTwo = new S7DataDLPTwo();
            s7DataDLPTwo.setMesReply(1);
            s7SerializerDLPTwo.write(s7DataDLPTwo);
        } catch (Exception e) {
            e.printStackTrace();
        }
@@ -798,6 +964,8 @@
        List<BigStorageCageDetails> inSlotGlassList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
                .in(BigStorageCageDetails::getSlot, slotList).in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
        Map<Integer, Double> slotRemainMap = new HashMap<>();
        Integer glassGap = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_GLASS_GAP);
        Integer slotWidth = sysConfigService.queryConfigValue(ConstSysConfig.VERTICAL_SLOT_WIDTH);
        //是否存在有格子非空的玻璃
        if (CollectionUtil.isNotEmpty(inSlotGlassList)) {
            //存在  将格子内的玻璃分别进行更新
@@ -825,4 +993,54 @@
                .value(value)
                .build();
    }

    //重置任务表
    private void resetOutTask() {
        S7DataDLPTwo s7DataDLPTwo = new S7DataDLPTwo();
        s7DataDLPTwo.setId1("");
        s7DataDLPTwo.setId2("");
        s7DataDLPTwo.setId3("");
        s7DataDLPTwo.setId4("");
        s7DataDLPTwo.setId5("");
        s7DataDLPTwo.setId6("");
        s7DataDLPTwo.setFrom1(0);
        s7DataDLPTwo.setFrom2(0);
        s7DataDLPTwo.setFrom3(0);
        s7DataDLPTwo.setFrom4(0);
        s7DataDLPTwo.setFrom5(0);
        s7DataDLPTwo.setFrom6(0);
        s7DataDLPTwo.setTo1(0);
        s7DataDLPTwo.setTo2(0);
        s7DataDLPTwo.setTo3(0);
        s7DataDLPTwo.setTo4(0);
        s7DataDLPTwo.setTo5(0);
        s7DataDLPTwo.setTo6(0);
        s7DataDLPTwo.setState1(0);
        s7DataDLPTwo.setState2(0);
        s7DataDLPTwo.setState3(0);
        s7DataDLPTwo.setState4(0);
        s7DataDLPTwo.setState5(0);
        s7DataDLPTwo.setState6(0);
        s7SerializerDLPTwo.write(s7DataDLPTwo);
    }

    //读取出片地址
    private List<BigStorageCageTask> getOutTaskList(S7DataDLPTwo s7DataDLPTwo) {
        List<BigStorageCageTask> outTaskList = new ArrayList<>();
        List<String> glassIds = s7DataDLPTwo.getIds();
        List<Integer> startSlots = s7DataDLPTwo.getFroms();
        List<Integer> endSlots = s7DataDLPTwo.getTos();
        List<Integer> states = s7DataDLPTwo.getStates();
        for (int i = 0; i < 6; i++) {
            if (glassIds.get(i) != null && !glassIds.get(i).isEmpty()) {
                BigStorageCageTask bigStorageCageTask = new BigStorageCageTask();
                bigStorageCageTask.setGlassId(glassIds.get(i));
                bigStorageCageTask.setStartSlot(startSlots.get(i));
                bigStorageCageTask.setTargetSlot(endSlots.get(i));
                bigStorageCageTask.setTaskState(states.get(i));
                outTaskList.add(bigStorageCageTask);
            }
        }
        return outTaskList;
    }
}