zhoushihao
2024-06-12 644cec71acf678cbfb0a6075d2466063eb9bb1ec
hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
@@ -1,5 +1,9 @@
package com.mes.job;
import cn.hutool.core.lang.Assert;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.mes.bigstorage.entity.BigStorageCageDetails;
import com.mes.bigstorage.entity.BigStorageDTO;
import com.mes.bigstorage.service.BigStorageCageDetailsService;
import com.mes.bigstorage.service.BigStorageCageService;
import com.mes.bigstoragetask.entity.BigStorageCageFeedTask;
@@ -7,18 +11,24 @@
import com.mes.bigstoragetask.service.BigStorageCageFeedTaskService;
import com.mes.bigstoragetask.service.BigStorageCageOutTaskService;
import com.mes.common.S7object;
import com.mes.common.config.Const;
import com.mes.device.PlcParameterObject;
import com.mes.edgglasstask.service.EdgGlassTaskInfoService;
import com.mes.edgstoragetask.service.TaskCacheService;
import com.mes.glassinfo.entity.GlassInfo;
import com.mes.glassinfo.service.GlassInfoService;
import com.mes.temperingglass.service.TemperingGlassInfoService;
import lombok.extern.slf4j.Slf4j;
import org.apache.commons.lang.StringUtils;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;
import org.springframework.util.CollectionUtils;
import javax.annotation.Resource;
import java.util.List;
import java.util.Map;
import java.util.concurrent.atomic.AtomicReference;
import java.util.stream.Collectors;
/**
 * @author SNG-015
@@ -42,12 +52,13 @@
    @Resource
    private TemperingGlassInfoService temperingGlassInfoService;
    PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
    @Value("${mes.sequence.order}")
    private boolean sequenceOrder;
    public static boolean bigStorageCageFullAlarm = false;
    private int line1Time=0;
    private int line2Time=0;
    private int line1Time = 0;
    private int line2Time = 0;
    /**
     * fixedRate : 上一个调用开始后再次调用的延时(不用等待上一次调用完成)
@@ -55,27 +66,29 @@
     */
    @Scheduled(fixedDelay = 5000)
    public void plcStorageCageTask() throws InterruptedException {
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
        try {
            String plcFeedGlassid = "";
            String plcFeedReqLine = "0";
            if ("1".equals(plcParameterObject.getPlcParameter("D01Request").getValue())) {
                plcFeedReqLine = "1";
                plcFeedGlassid=plcParameterObject.getPlcParameter("D01ID1").getValue();
                plcFeedGlassid = plcParameterObject.getPlcParameter("D01ID1").getValue();
            }
            if ("1".equals(plcParameterObject.getPlcParameter("D04Request").getValue())) {
                plcFeedReqLine = "2";
                plcFeedGlassid=plcParameterObject.getPlcParameter("D04ID1").getValue();
                plcFeedGlassid = plcParameterObject.getPlcParameter("D04ID1").getValue();
            }
            line1Time+=1;
            line2Time+=1;
            line1Time += 1;
            line2Time += 1;
            if (!("0".equals(plcFeedReqLine))) {
                log.info("1、Plc进片请求时");
                BigStorageCageDetails bigStorageCageDetails = new BigStorageCageDetails();
                GlassInfo glassInfo = glassInfoService.getById(plcFeedGlassid);
                log.info("2、根据玻璃id获取玻璃信息" + glassInfo);
                if(bigStorageCageDetailsService.selectGetBoard(plcFeedReqLine)>=0){
                if (bigStorageCageDetailsService.selectGetBoard(plcFeedReqLine) >= 0) {
                    BigStorageCageDetails slotInfo = bigStorageCageService.feedGlass(glassInfo, bigStorageCageDetails);
                    if (slotInfo != null) {
                        int taskType = edgGlassTaskInfoService.judgeTasktype(plcFeedReqLine);
@@ -86,11 +99,11 @@
                    } else {
                        bigStorageCageFullAlarm = true;
                    }
                }else{
                } else {
                    log.info("当前玻璃宽度不够上车" + glassInfo);
                    if(!("1".equals(plcFeedReqLine))){
                    if (!("1".equals(plcFeedReqLine))) {
                        S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D02Go").getAddress(), 1);
                    }else{
                    } else {
                        S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D05Go").getAddress(), 1);
                    }
                }
@@ -108,24 +121,24 @@
                    log.info("7、删除已经完成的进片任务");
                }
                //启动阈值
                if(line1Time>=300){
                    if("0".equals(plcParameterObject.getPlcParameter("D05Go").getValue())){
                if (line1Time >= 300) {
                    if ("0".equals(plcParameterObject.getPlcParameter("D05Go").getValue())) {
                        S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D02Go").getAddress(), 1);
                    }
                }
                if(line2Time>=300){
                    if("0".equals(plcParameterObject.getPlcParameter("D02Go").getValue())){
                if (line2Time >= 300) {
                    if ("0".equals(plcParameterObject.getPlcParameter("D02Go").getValue())) {
                        S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D05Go").getAddress(), 1);
                    }
                }
            }
            //查询出片表是否有任务未完成的任务
            List<BigStorageCageOutTask> bigStorageCageOutTask=bigStorageCageOutTaskService.querybigStorageCageOutTask(0);
            if(bigStorageCageOutTask.size()==0){
                boolean result=bigStorageCageService.outGlass();
            List<BigStorageCageOutTask> bigStorageCageOutTask = bigStorageCageOutTaskService.querybigStorageCageOutTask(0);
            if (bigStorageCageOutTask.size() == 0) {
                boolean result = bigStorageCageService.outGlass();
                log.info("8、没有未完成任务时调用出片接口");
                if (result==false){
                if (result == false) {
                    temperingGlassInfoService.schedulingTask();
                }
            }
@@ -133,11 +146,11 @@
            log.info("9、根据任务表状态修改钢化小片表任务状态");
            //来不及送时直接走
            String line=Integer.toString(edgGlassTaskInfoService.startTask());
            String line = Integer.toString(edgGlassTaskInfoService.startTask());
            if(!(line.equals(plcFeedReqLine))){
            if (!(line.equals(plcFeedReqLine))) {
                S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D02Go").getAddress(), 1);
            }else{
            } else {
                S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D05Go").getAddress(), 1);
            }
@@ -147,4 +160,116 @@
        }
    }
    @Scheduled(fixedDelay = 5000)
    public void plcToHomeEdgFreeCarTask() {
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
        String freeCar = plcParameterObject.getPlcParameter("freeCar").getValue();
        if ("1".equals(freeCar)) {
            log.info("大车非空闲");
            return;
        }
        String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue();
        String d01ID1 = plcParameterObject.getPlcParameter("D01ID1").getValue();
//        0:不干预 ; 1:条件满足情况下立即发车
        String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue();
        String d04ID1 = plcParameterObject.getPlcParameter("D04ID1").getValue();
        log.info("1、获取到的请求字d01为:{},获取到的扫描ID为:{};获取到的请求字d04为:{},获取到的扫描ID为:{};",
                d01Request, d01ID1, d04Request, d04ID1);
        //两条线都有进卧转立任务,直接结束
        if (Const.BIG_STORAGE_REQUEST_IN.equals(d01Request)
                && Const.BIG_STORAGE_REQUEST_IN.equals(d04Request)
                && StringUtils.isNotBlank(d01ID1)
                && StringUtils.isNotBlank(d04ID1)) {
            log.info("两条线都存在进片任务,结束任务");
            return;
        }
        //获取两条线卧转立是否有玻璃,且任务状态都为2
        List<String> lineList = bigStorageCageFeedTaskService.querySitToUpGlass();
        if (CollectionUtils.isEmpty(lineList)) {
            log.info("两条线卧转立为空或者有进片任务未完成,结束任务");
            return;
        }
//        0:不干预 ; 1:条件满足情况下立即发车
        String d02GoAdress = plcParameterObject.getPlcParameter("D02Go").getAddress();
        //        0:不干预 ; 1:条件满足情况下立即发车
        String d05GoAdress = plcParameterObject.getPlcParameter("D05Go").getAddress();
        String line1 = lineList.get(0);
        String flagLine = line1.equals(Const.A09_OUT_TARGET_POSITION) ? d01ID1 : d04ID1;
        if (lineList.size() == 1) {
            //发送
            if (StringUtils.isNotBlank(flagLine)) {
                return;
            }
            //计算任务表进片格子 发送进片任务
            computeTargetByLine(Integer.parseInt(flagLine), d02GoAdress, d05GoAdress);
        }
        if (StringUtils.isBlank(d01ID1) && StringUtils.isBlank(d04ID1)) {
            //比较最早一片任务的版图id及版序 求出卧转立的线路
            Integer line = getStartLine();
            //计算任务表进片格子 发送进片任务
            computeTargetByLine(line, d02GoAdress, d05GoAdress);
            return;
        }
        int outLine = StringUtils.isBlank(d01ID1) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;
        //计算任务表进片格子 发送进片任务
        computeTargetByLine(outLine, d02GoAdress, d05GoAdress);
    }
    /**
     * 获取需要启动的线路:两条线都可启动 获取第一片玻璃版图id最小 版序最大的线路
     *
     * @return
     */
    private Integer getStartLine() {
        List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
                .inSql(BigStorageCageFeedTask::getId, "select min(id) from big_storage_cage_feed_task where task_state = 2 group by line"));
        Assert.isTrue(CollectionUtils.isEmpty(taskList), "卧转立两条线都没有玻璃进片任务");
        Map<String, Integer> taskMap = taskList.stream().collect(Collectors.toMap(BigStorageCageFeedTask::getGlassId,
                BigStorageCageFeedTask::getLine));
        GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>()
                .in(GlassInfo::getGlassId, taskMap.keySet())
                .orderByAsc(GlassInfo::getTemperingLayoutId)
                .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence)
                .last("limit 1"));
        return taskMap.get(glassInfo.getGlassId());
    }
    /**
     * 计算任务表进片线路的目标格子,并启动任务
     */
    private boolean computeTargetByLine(Integer line, String d02GoAdress, String d05GoAdress) {
        //1、获取任务表中的所有玻璃(指定线路且已经进卧转立完成)
        List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
                .eq(BigStorageCageFeedTask::getLine, line)
                .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP)
                .orderByAsc(BigStorageCageFeedTask::getId));
        //2、去笼子内查找是否可以继续存放的笼子
        List<String> glassIds = taskList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList());
        List<GlassInfo> glassInfos = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIds));
        AtomicReference<Integer> temperingLayoutIdTemp = new AtomicReference<>(0);
        AtomicReference<Integer> temperingFeedSequenceTemp = new AtomicReference<>(0);
        AtomicReference<BigStorageDTO> bigStorageDTO = new AtomicReference<>(new BigStorageDTO());
        Map<String, GlassInfo> glassInfoMap = glassInfos.stream().collect(Collectors.toMap(GlassInfo::getGlassId, p -> p));
        taskList.stream().forEach(e -> {
            //按照版图信息获取进片笼子格子号
            GlassInfo info = glassInfoMap.get(e.getGlassId());
            if (temperingLayoutIdTemp.equals(info.getTemperingLayoutId())
                    && temperingFeedSequenceTemp.equals(info.getTemperingFeedSequence() + 1)
                    && info.getWidth() <= bigStorageDTO.get().getWidth()) {
                bigStorageDTO.get().setWidth(bigStorageDTO.get().getWidth() - info.getWidth().intValue() - Const.BIG_STORAGE_GAP);
            } else {
                bigStorageDTO.set(bigStorageCageDetailsService.queryTargetSlotByTempering(info));
            }
            e.setTragetSlot(bigStorageDTO.get().getSlot());
            temperingLayoutIdTemp.set(info.getTemperingLayoutId());
            temperingFeedSequenceTemp.set(info.getTemperingFeedSequence());
        });
        //3、更新进片任务表
        boolean taskFlag = bigStorageCageFeedTaskService.updateBatchById(taskList);
        if (taskFlag) {
            String lineAddress = line.equals(Const.A09_OUT_TARGET_POSITION) ? d02GoAdress : d05GoAdress;
            S7object.getinstance().plccontrol.writeWord(lineAddress, (short) 1);
        }
        return taskFlag;
    }
}