wangfei
2025-09-04 721e56d2156cd820beaabd8b4e3e5c06fd87c809
hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageHollowTask.java
@@ -106,7 +106,7 @@
    private static final List<Integer> ONE_LINE_FIRST = Arrays.asList(930, 931, 932);
    private static final List<Integer> TWO_LINE_FIRST = Arrays.asList(931, 930, 932);
    private Integer lastTimeLine = -1;
    /**
     * 直通格子
     */
@@ -117,27 +117,27 @@
    private RedisUtil redisUtil;
    @Scheduled(fixedDelay = 1000)
    public void inBigStorageTask() throws Exception {
    public void inBigStorageTask() {
        S7DataZKDLPOne s7DataZKDLPOne = s7SerializerZKDLPOne.read(S7DataZKDLPOne.class);
        log.info("进片任务读取s7DataZKDLPOne:{}", s7DataZKDLPOne);
        Boolean inkageEntity = s7DataZKDLPOne.getMesControl();
        if (true != inkageEntity) {
        if (!inkageEntity) {
            log.info("当前为非联机状态,结束进片任务");
            return;
        }
        String requestEntity = s7DataZKDLPOne.getRequestMes().toString();
        if (!"1".equals(requestEntity)) {
        Integer requestEntity = s7DataZKDLPOne.getRequestMes();
        if (1 != requestEntity) {
            log.info("当前未收到进片请求,结束进片任务");
            return;
        }
        String mesReplyEntity = s7DataZKDLPOne.getMesReply().toString();
        if ("1".equals(mesReplyEntity)) {
        Integer mesReplyEntity = s7DataZKDLPOne.getMesReply();
        if (1 == mesReplyEntity) {
            log.info("有正在执行的任务,结束进片任务");
            return;
        }
        List<BigStorageCageTask> inTaskList = new ArrayList();
        String fromOpcUa = s7DataZKDLPOne.getFrom1().toString();
        Integer from = s7DataZKDLPOne.getFrom1();
        List<String> glassIdList = new ArrayList<>();
        List<String> requestWords = s7DataZKDLPOne.getIds();
        for (int i = 1; i <= 6; i++) {
@@ -145,7 +145,7 @@
            if (null != requestWord && !requestWord.isEmpty()) {
                BigStorageCageTask task = new BigStorageCageTask();
                task.setGlassId(requestWord);
                task.setStartSlot(Integer.parseInt(fromOpcUa));
                task.setStartSlot(from);
                inTaskList.add(task);
                glassIdList.add(requestWord);
                continue;
@@ -245,7 +245,7 @@
            if (slotMaxHeight > Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) && glassInfoList.get(0).getThickness() < slotMaxthickness) {
                for (BigStorageCageTask task : inTaskList) {
                    GlassInfo info = glassListMap.get(task.getGlassId()).get(0);
                    HollowBigStorageDTO bigStorageDTO = hollowGlassRelationInfoService.queryHollowTargetSlot(info.getFlowCardId(),
                    HollowBigStorageDTO bigStorageDTO = hollowGlassRelationInfoService.queryHollowTargetSlot(info.getFlowCardId(), info.getGlassType(),
                            info.getWidth(), info.getHeight(), info.getTotalLayer(), info.getLayer());
//            临时更新格子的剩余尺寸:防止相邻玻璃进同一格子造成剩余尺寸不足,玻璃越界的情况,任务完成后再次更新大理片笼表剩余宽度(按照笼内玻璃数量更新大理片笼剩余尺寸)
                    hollowBigStorageCageService.update(new LambdaUpdateWrapper<HollowBigStorageCage>()
@@ -307,6 +307,10 @@
            }
        } catch (Exception exception) {
            log.info("进片任务执行中发生异常:{}", exception);
            hollowBigStorageCageDetailsService.update(new LambdaUpdateWrapper<HollowBigStorageCageDetails>()
                    .set(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_TAKE)
                    .eq(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_NEW));
            hollowGlassRelationInfoService.update(new LambdaUpdateWrapper<HollowGlassRelationInfo>()
                    .set(HollowGlassRelationInfo::getGlassId, null)
                    .set(HollowGlassRelationInfo::getTemperingLayoutId, null)
@@ -315,6 +319,9 @@
                    .set(HollowGlassRelationInfo::getState, Const.HOLLOW_RELATION_NEW)
                    .eq(HollowGlassRelationInfo::getState, Const.HOLLOW_RELATION_OCCUPY)
            );
            //将格子尺寸恢复
            hollowBigStorageCageService.resetCage();
            return;
        }
        //历史数据入库
        hollowBigStorageCageHistoryTaskService.saveBatch(historyTasks);
@@ -355,32 +362,30 @@
        S7DataZKDLPTwo s7DataZKDLPTwo = s7SerializerZKDLPTwo.read(S7DataZKDLPTwo.class);
        log.info("出片任务读取s7DataZKDLPTwo:{}", s7DataZKDLPTwo);
        Boolean inkageEntity = s7DataZKDLPTwo.getMesControl();
        if (true != inkageEntity) {
        if (!inkageEntity) {
            log.info("当前为非联机状态,结束进片任务");
            return;
        }
        String requestEntity = s7DataZKDLPTwo.getRequestMes().toString();
        if (!"1".equals(requestEntity)) {
        Integer requestEntity = s7DataZKDLPTwo.getRequestMes();
        if (1 != requestEntity) {
            log.info("当前未收到出片请求,结束出片任务");
            return;
        }
        //获取出片任务表
        List<BigStorageCageTask> outTaskList = getOutTaskList(s7DataZKDLPTwo);
        if (CollectionUtil.isNotEmpty(outTaskList)) {
            log.info("有正在执行的出片任务,结束本次出片任务");
            return;
        }
        //获取空闲且领取任务的数据信息,没有任务直接走玻璃调度
        //获取所有空闲的线路信息
        HashMap<Integer, Boolean> map = new HashMap<>();
        Boolean oneState = Boolean.FALSE;
        Boolean twoState = Boolean.FALSE;
        Boolean threeState = Boolean.FALSE;
        //获取空闲且领取任务的数据信息,没有任务直接走玻璃调度
        try {
            if (CMJ1ModbusTcp.checkConnected()) {
                oneState = CMJ1ModbusTcp.readUInt16(42027 - 40001) != 0;
                Boolean oneState = CMJ1ModbusTcp.readUInt16(42027 - 40001) != 0;
                map.put(930, oneState);
            } else {
                map.put(930, Boolean.FALSE);
            }
        } catch (Exception e) {
            //nothing
@@ -389,42 +394,46 @@
        try {
            S7DataZKExtra s7DataZKExtra = s7SerializerZKQ2.read(S7DataZKExtra.class);
            log.info("中空额外读取{}", s7DataZKExtra);
            twoState = s7DataZKExtra.getIsFree();
            threeState = s7DataZKExtra.getIsFree03();
            map.put(931, twoState);
            map.put(932, threeState);
            map.put(931, s7DataZKExtra.getIsFree());
            map.put(932, s7DataZKExtra.getIsFree03());
        } catch (Exception e) {
            //nothing
            log.info("二/三线线空闲状态获取异常");
        }
        List<Integer> resultList = new ArrayList<>();
        if (redisUtil.getCacheObject("priorityHollowSwitch")) {
            resultList = TWO_LINE_FIRST;
        } else {
            resultList = ONE_LINE_FIRST;
        }
        HollowGlassOutRelationInfo hollowGlassOutRelationInfo = null;
        int cell = -1;
        if (oneState && twoState || !(oneState || twoState)) {
            //获取上一次的任务信息线路
            List<Integer> resultList = lastTimeLine == 930 ? TWO_LINE_FIRST : ONE_LINE_FIRST;
            for (int i : resultList) {
                if (null == hollowGlassOutRelationInfo) {
                    cell = i;
        for (Integer i : resultList) {
            if (null == hollowGlassOutRelationInfo) {
                Boolean entity = map.get(i);
                cell = i;
                if (null != entity && entity) {
                    hollowGlassOutRelationInfo = hollowGlassOutRelationInfoService
                            .getOne(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
                                    .eq(HollowGlassOutRelationInfo::getCell, cell)
                                    .eq(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START)
                            );
                }
            } else {
                break;
            }
        } else {
            for (int i : ONE_LINE_FIRST) {
                if (null == hollowGlassOutRelationInfo) {
                    Boolean freeFlag = map.get(i);
                    cell = i;
                    if (freeFlag) {
                        hollowGlassOutRelationInfo = hollowGlassOutRelationInfoService
                                .getOne(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
                                        .eq(HollowGlassOutRelationInfo::getCell, cell)
                                        .eq(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START)
                                );
                    }
                }
        }
        for (Integer i : resultList) {
            if (null == hollowGlassOutRelationInfo) {
                cell = i;
                hollowGlassOutRelationInfo = hollowGlassOutRelationInfoService
                        .getOne(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
                                .eq(HollowGlassOutRelationInfo::getCell, cell)
                                .eq(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START)
                        );
            } else {
                break;
            }
        }
@@ -434,7 +443,7 @@
//            获取当前中空任务未完成出片的玻璃信息
            List<HollowGlassQueueInfo> unFinishHollowQueueList = hollowGlassQueueInfoService.list(new LambdaQueryWrapper<HollowGlassQueueInfo>()
                    .eq(HollowGlassQueueInfo::getFlowCardId, hollowGlassOutRelationInfo.getFlowCardId())
                    .eq(HollowGlassQueueInfo::getCell, cell)
                    .eq(HollowGlassQueueInfo::getCell, hollowGlassOutRelationInfo.getCell())
                    .eq(HollowGlassQueueInfo::getState, Const.TEMPERING_NEW)
                    .orderByAsc(HollowGlassQueueInfo::getHollowSequence));
            if (CollectionUtil.isNotEmpty(unFinishHollowQueueList)) {
@@ -860,7 +869,7 @@
            List<String> glassList = noDealTaskList.stream().map(BigStorageCageTask::getGlassId).collect(Collectors.toList());
            hollowBigStorageCageDetailsService.update(new LambdaUpdateWrapper<HollowBigStorageCageDetails>()
                    .set(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN)
                    .ne(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
                    .notIn(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT, Const.GLASS_STATE_DAMAGE, Const.GLASS_STATE_TAKE)
                    .in(HollowBigStorageCageDetails::getGlassId, glassList));
        } else {
@@ -869,7 +878,7 @@
                hollowBigStorageCageDetailsService.update(new LambdaUpdateWrapper<HollowBigStorageCageDetails>()
                        .set(HollowBigStorageCageDetails::getSlot, item.getStartSlot())
                        .set(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN)
                        .ne(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
                        .notIn(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT, Const.GLASS_STATE_DAMAGE, Const.GLASS_STATE_TAKE)
                        .eq(HollowBigStorageCageDetails::getGlassId, item.getGlassId()));
            }
        }
@@ -1056,13 +1065,12 @@
        hollowBigStorageCageDetailsService.update(new LambdaUpdateWrapper<HollowBigStorageCageDetails>()
                .set(HollowBigStorageCageDetails::getState, state)
                .set(Const.BIG_STORAGE_AFTER_DISPATCH.equals(taskType), HollowBigStorageCageDetails::getSlot, targetSlot)
                .ne(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
                .notIn(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT, Const.GLASS_STATE_DAMAGE, Const.GLASS_STATE_TAKE)
                .in(HollowBigStorageCageDetails::getGlassId, glassIds));
        try {
            s7DataZKDLPTwo = new S7DataZKDLPTwo();
            s7DataZKDLPTwo.setMesReply(1);
            s7SerializerZKDLPTwo.write(s7DataZKDLPTwo);
            lastTimeLine = targetSlot;
        } catch (Exception e) {
            e.printStackTrace();
        }