| | |
| | | import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper; |
| | | import com.baomidou.mybatisplus.core.toolkit.CollectionUtils; |
| | | import com.github.yulichang.toolkit.JoinWrappers; |
| | | import com.github.yulichang.wrapper.MPJLambdaWrapper; |
| | | import com.mes.base.entity.BigStorageCageBaseInfo; |
| | | import com.mes.bigstorage.entity.BigStorageCage; |
| | | import com.mes.bigstorage.entity.BigStorageCageDetails; |
| | | import com.mes.bigstorage.entity.BigStorageDTO; |
| | |
| | | import com.mes.bigstoragetask.entity.BigStorageCageOutTask; |
| | | import com.mes.bigstoragetask.service.BigStorageCageFeedTaskService; |
| | | import com.mes.bigstoragetask.service.BigStorageCageOutTaskService; |
| | | import com.mes.common.S7object; |
| | | import com.mes.common.config.Const; |
| | | import com.mes.device.PlcParameterObject; |
| | | import com.mes.edgglasstask.entity.EdgGlassTaskInfo; |
| | | import com.mes.edgglasstask.service.EdgGlassTaskInfoService; |
| | | import com.mes.glassinfo.entity.GlassInfo; |
| | | import com.mes.glassinfo.service.GlassInfoService; |
| | | import com.mes.temperingglass.entity.TemperingGlassInfo; |
| | | import com.mes.temperingglass.service.TemperingGlassInfoService; |
| | | import com.mes.tools.S7control; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.apache.commons.lang.StringUtils; |
| | | import org.springframework.beans.BeanUtils; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Scheduled; |
| | | import org.springframework.stereotype.Component; |
| | | |
| | | import javax.annotation.Resource; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.*; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | |
| | | @Value("${mes.sequence.order}") |
| | | private boolean sequenceOrder; |
| | | |
| | | @Value("${mes.carWidth}") |
| | | private Integer carWidth; |
| | | |
| | | @Value("${mes.slotWidth}") |
| | | private Integer slotWidth; |
| | | |
| | | // @Scheduled(fixedDelay = 5000) |
| | | public void plcToHomeEdgScan(String d01Id) { |
| | | // PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | // String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue(); |
| | | // String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue(); |
| | | // String d02SitState = plcParameterObject.getPlcParameter("D02SitState").getValue(); |
| | | // String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue(); |
| | | // String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue(); |
| | | // String d05SitState = plcParameterObject.getPlcParameter("D05SitState").getValue(); |
| | | @Value("${mes.inCarMaxSize}") |
| | | private Integer inCarMaxSize; |
| | | |
| | | String d01Request = "1"; |
| | | String d02SitState = "0"; |
| | | // String d01Id = "P24060403|3|6"; |
| | | String d04Request = "0"; |
| | | String d05SitState = "0"; |
| | | // String d04Id = "P24060403|4|3"; |
| | | String d04Id = "P24060403|5|4"; |
| | | log.info("1、获取到的请求字d01为:{},获取到的扫描ID为:{};获取到的请求字d04为:{},获取到的扫描ID为:{};", |
| | | d01Request, d01Id, d04Request, d04Id); |
| | | if (!REQUEST_WORD.equals(d01Request) && !REQUEST_WORD.equals(d04Request)) { |
| | | @Value("${mes.outCarMaxSize}") |
| | | private Integer outCarMaxSize; |
| | | |
| | | @Value("${mes.galssGap}") |
| | | private Integer galssGap; |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgScan() { |
| | | PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue(); |
| | | String d04Id = plcParameterObject.getPlcParameter("D04ID").getValue(); |
| | | //D02id判断是否为空 确认是否空闲 允许进片 |
| | | String d02State = plcParameterObject.getPlcParameter("D02ID").getValue(); |
| | | String d03State = plcParameterObject.getPlcParameter("D03State").getValue(); |
| | | String d05State = plcParameterObject.getPlcParameter("D05State").getValue(); |
| | | String mesD01Address = plcParameterObject.getPlcParameter("MESToD01").getAddress(); |
| | | String mesD04Address = plcParameterObject.getPlcParameter("MESToD04").getAddress(); |
| | | String d01ToMES = plcParameterObject.getPlcParameter("D01ToMES").getValue(); |
| | | if (!REQUEST_WORD.equals(d01ToMES)) { |
| | | log.info("请求字为{},结束本次扫描进卧转立任务", d01ToMES); |
| | | return; |
| | | } |
| | | |
| | | log.info("1、获取d01Id扫描ID为:{};获取d04Id扫描ID为:{};", d01Id, d04Id); |
| | | if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d04Id)) { |
| | | log.info("两条线未收到进片任务,结束本次扫描进卧转立任务"); |
| | | return; |
| | | } |
| | | if (REQUEST_WORD.equals(d02SitState) && REQUEST_WORD.equals(d05SitState)) { |
| | | if (REQUEST_WORD.equals(d03State) && REQUEST_WORD.equals(d05State)) { |
| | | log.info("两条线卧转立均在执行任务,结束本次扫描进卧转立任务"); |
| | | return; |
| | | } |
| | | Boolean flag01 = Boolean.FALSE; |
| | | Boolean flag04 = Boolean.FALSE; |
| | | // Boolean flag01 = Boolean.FALSE; |
| | | // Boolean flag04 = Boolean.FALSE; |
| | | //按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃 |
| | | if (REQUEST_WORD.equals(d01Request) && !REQUEST_WORD.equals(d02SitState)) { |
| | | flag01 = judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION); |
| | | if (StringUtils.isNotBlank(d01Id) && (StringUtils.isBlank(d02State) || !REQUEST_WORD.equals(d03State))) { |
| | | judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address); |
| | | } |
| | | if (REQUEST_WORD.equals(d04Request) && !REQUEST_WORD.equals(d05SitState)) { |
| | | flag04 = judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION); |
| | | if (StringUtils.isNotBlank(d04Id) && !REQUEST_WORD.equals(d05State)) { |
| | | judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address); |
| | | } |
| | | if (flag01 && flag04) { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer startLine = getStartLine(); |
| | | //计算目标格子,发送启动任务 |
| | | computeTargetByLine(startLine); |
| | | } else if (flag01 || flag04) { |
| | | Integer startLine = flag01.equals(Boolean.TRUE) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; |
| | | //计算目标格子,发送启动任务 |
| | | computeTargetByLine(startLine); |
| | | } else { |
| | | log.info("两条线未收到进片任务,结束本次扫描进卧转立任务"); |
| | | } |
| | | log.info("结束扫码任务"); |
| | | // if (flag01 && flag04) { |
| | | // //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | // Integer startLine = getStartLine(); |
| | | // //计算目标格子,发送启动任务 |
| | | // computeTargetByLine(startLine); |
| | | // } else if (flag01 || flag04) { |
| | | // Integer startLine = flag01.equals(Boolean.TRUE) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; |
| | | // //计算目标格子,发送启动任务 |
| | | // computeTargetByLine(startLine); |
| | | // } else { |
| | | // log.info("两条线未收到进片任务,结束本次扫描进卧转立任务"); |
| | | // } |
| | | } |
| | | |
| | | // @Scheduled(fixedDelay = 5000) |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgFreeCarTask() { |
| | | // PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | // String e01Status = plcParameterObject.getPlcParameter("E01Status").getValue(); |
| | | String e01Status = "0"; |
| | | PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | String e01Status = plcParameterObject.getPlcParameter("E01State").getValue(); |
| | | String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue(); |
| | | String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue(); |
| | | log.info("执行空车送片任务,获取到的大车状态为{},卧转立状态分别为d03:{},d05:{}", e01Status, d03ToMES, d05ToMES); |
| | | if (REQUEST_WORD.equals(e01Status)) { |
| | | log.info("进片大车非空闲"); |
| | | log.info("进片大车非空闲,结束送片任务"); |
| | | return; |
| | | } |
| | | // String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue(); |
| | | // String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue(); |
| | | // String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue(); |
| | | // String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue(); |
| | | String d01Request = ""; |
| | | String d01Id = ""; |
| | | String d04Request = "1"; |
| | | String d04Id = ""; |
| | | log.info("1、获取到的请求字d01为:{},获取到的扫描ID为:{};获取到的请求字d04为:{},获取到的扫描ID为:{};", |
| | | d01Request, d01Id, d04Request, d04Id); |
| | | if (!REQUEST_WORD.equals(d03ToMES) && !REQUEST_WORD.equals(d05ToMES)) { |
| | | log.info("卧转立没有送片请求,结束送片任务"); |
| | | return; |
| | | } |
| | | LambdaQueryWrapper<BigStorageCageFeedTask> wrapper = new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getTaskType, Const.BIG_STORAGE_IN_RUN) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP); |
| | | //获取可以启动卧转立的任务线路 |
| | | List<BigStorageCageFeedTask> feedTaskList = bigStorageCageFeedTaskService.list(wrapper); |
| | | if (CollectionUtils.isNotEmpty(feedTaskList)) { |
| | | if (feedTaskList.size() == 1) { |
| | | computeTargetByLine(feedTaskList.get(0).getLine()); |
| | | return; |
| | | } else { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer startLine = getStartLine(); |
| | | // //计算目标格子,发送启动任务 |
| | | computeTargetByLine(startLine); |
| | | return; |
| | | } |
| | | } |
| | | String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue(); |
| | | String d04Id = plcParameterObject.getPlcParameter("D04ID").getValue(); |
| | | log.info("1、获取d01Id扫描ID为:{};获取d04Id扫描ID为:{};", d01Id, d04Id); |
| | | //两条线都有进卧转立任务,直接结束 |
| | | if (Const.BIG_STORAGE_REQUEST_IN.equals(d01Request) |
| | | && Const.BIG_STORAGE_REQUEST_IN.equals(d04Request)) { |
| | | log.info("两条线都存在进片任务,结束任务"); |
| | | return; |
| | | } |
| | | // if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d04Id)) { |
| | | // log.info("两条线都存在进片任务,结束任务"); |
| | | // return; |
| | | // } |
| | | //获取两条线卧转立是否有玻璃,且任务状态都为2 |
| | | List<Integer> lineList = bigStorageCageFeedTaskService.querySitToUpGlass(); |
| | | if (CollectionUtils.isEmpty(lineList)) { |
| | |
| | | } |
| | | Integer lineFirst = lineList.get(0); |
| | | String lineGlassId = lineFirst.equals(Const.A09_OUT_TARGET_POSITION) ? d01Id : d04Id; |
| | | //仅有一条先符合启动启动条件 |
| | | if (lineList.size() == 1) { |
| | | //计算任务表进片格子 发送进片任务 |
| | | //如果进片请求但玻璃为空,计算任务表进片格子 发送进片任务 |
| | | if (StringUtils.isEmpty(lineGlassId)) { |
| | | computeTargetByLine(lineFirst); |
| | | } else { |
| | | //todo:计算扫描到的玻璃是否可以存进卧转立 |
| | | //获取卧转立剩余宽度 |
| | | if (computeIsRun(lineFirst, lineGlassId)) { |
| | | computeTargetByLine(lineFirst); |
| | | } |
| | | } |
| | | return; |
| | | } |
| | | //两条先均可执行进片任务,判断两条线是否进片请求是否都为空 |
| | | if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d04Id)) { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer line = getStartLine(); |
| | | //计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(line); |
| | | return; |
| | | } else if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d04Id)) { |
| | | // todo:两个都有进片玻璃 |
| | | if (computeIsRun(Const.A09_OUT_TARGET_POSITION, d01Id) && computeIsRun(Const.A10_OUT_TARGET_POSITION, d04Id)) { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer line = getStartLine(); |
| | | //计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(line); |
| | | } else if (computeIsRun(Const.A09_OUT_TARGET_POSITION, d01Id)) { |
| | | computeTargetByLine(Const.A09_OUT_TARGET_POSITION); |
| | | } else if (computeIsRun(Const.A10_OUT_TARGET_POSITION, d04Id)) { |
| | | computeTargetByLine(Const.A10_OUT_TARGET_POSITION); |
| | | } else { |
| | | return; |
| | | } |
| | | } else { |
| | | //,或者仅有一条有玻璃 |
| | | //一条线为空,一条线有进片请求有玻璃 |
| | | int outLine = StringUtils.isBlank(d01Id) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; |
| | | //获取进片请求玻璃为空的,计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(outLine); |
| | | } |
| | | int outLine = StringUtils.isBlank(d01Id) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; |
| | | //计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(outLine); |
| | | |
| | | } |
| | | |
| | | // @Scheduled(fixedDelay = 5000) |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgOutTask() { |
| | | //任务数据 获取车子存放玻璃最大数量 玻璃间隔 |
| | | List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>(); |
| | | |
| | | List<BigStorageCageOutTask> outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW)); |
| | | Assert.isTrue(CollectionUtils.isEmpty(outingList), "有正在执行出片的任务,结束当前出片线程"); |
| | | |
| | | //是否有正在钢化的玻璃 |
| | | List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.list(new LambdaQueryWrapper<TemperingGlassInfo>() |
| | | List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper<TemperingGlassInfo>() |
| | | .selectAll(TemperingGlassInfo.class) |
| | | .leftJoin(BigStorageCageOutTask.class, BigStorageCageOutTask::getGlassId, TemperingGlassInfo::getGlassId) |
| | | .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW) |
| | | .isNull(BigStorageCageOutTask::getGlassId) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) { |
| | | log.info("有正在出片的钢化任务"); |
| | | //打车剩余尺寸 |
| | | Integer remainWidth = Const.BIG_STORAGE_WIDTH; |
| | | for (TemperingGlassInfo e : temperingGlassInfoList) { |
| | | if (bigStorageCageOutTaskList.size() > 5 || e.getWidth() > remainWidth) { |
| | | break; |
| | | } |
| | | remainWidth = remainWidth - e.getWidth().intValue() - Const.BIG_STORAGE_GAP; |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getState(), Const.A09_OUT_TARGET_POSITION, |
| | | e.getWidth().intValue(), 0, 0, 1)); |
| | | } |
| | | bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE); |
| | | return; |
| | | } |
| | | //是否有人工下片任务 有直接出 |
| | | List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth)); |
| | | if (CollectionUtils.isNotEmpty(artificialList)) { |
| | | Integer remainWidth = Const.BIG_STORAGE_WIDTH; |
| | | for (BigStorageCageDetails e : artificialList) { |
| | | if (remainWidth < e.getWidth().intValue()) { |
| | | break; |
| | | } |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.A10_OUT_TARGET_POSITION, |
| | | e.getWidth().intValue(), 0, 0, 1)); |
| | | remainWidth = remainWidth - e.getWidth().intValue() - Const.BIG_STORAGE_GAP; |
| | | } |
| | | bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.FALSE); |
| | | return; |
| | | } |
| | | //钢化优先:获取理片笼 玻璃小片 破损表 数量 判断笼内版图是否到齐 |
| | |
| | | //到齐,将玻璃小片数据存入钢化小片表,逻辑生成出片任务 结束 |
| | | List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class) |
| | | .selectAll(GlassInfo.class) |
| | | .select("-1 as state") |
| | | .selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot) |
| | | .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId) |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) |
| | | .eq(GlassInfo::getTemperingLayoutId, temperingLayoutDTO.getTemperingLayoutId()) |
| | | .eq(GlassInfo::getEngineerId, temperingLayoutDTO.getEngineerId())); |
| | | temperingGlassInfoService.saveBatch(temperingGlassInfos); |
| | | |
| | | //大车剩余尺寸 |
| | | Integer remainWidth = Const.BIG_STORAGE_WIDTH; |
| | | for (TemperingGlassInfo e : temperingGlassInfos) { |
| | | if (bigStorageCageOutTaskList.size() > 5 || e.getWidth() > remainWidth) { |
| | | break; |
| | | } |
| | | remainWidth = remainWidth - e.getWidth().intValue() - Const.BIG_STORAGE_GAP; |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getState(), Const.A09_OUT_TARGET_POSITION, |
| | | e.getWidth().intValue(), 0, 0, 1)); |
| | | } |
| | | bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE); |
| | | return; |
| | | } |
| | | //未到齐 执行内部调度任务 |
| | |
| | | for (int i = 0; i < slotSequenceList.size() - 1; i++) { |
| | | SlotSequenceDTO first = slotSequenceList.get(i); |
| | | SlotSequenceDTO second = slotSequenceList.get(i + 1); |
| | | int slotWidth = Const.BIG_STORAGE_WIDTH - first.getRemainWidth() - Const.BIG_STORAGE_GAP; |
| | | int slotWidth = carWidth - first.getRemainWidth() - galssGap; |
| | | if (first.getMinSequence() == second.getMaxSequence() + 1 |
| | | && second.getRemainWidth() > slotWidth) { |
| | | List<BigStorageCageDetails> list = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | |
| | | /** |
| | | * 按照玻璃id判断玻璃状态及卧转立是否可直接启动 |
| | | */ |
| | | public Boolean judgeGlassTypeStatus(String glassId, Integer line) { |
| | | public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) { |
| | | //1、获取任务表中相邻玻璃 |
| | | List<EdgGlassTaskInfo> edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>() |
| | | .eq(EdgGlassTaskInfo::getLine, line) |
| | |
| | | Integer remainWidth; |
| | | Integer glassCount; |
| | | if (0 == sitToUpRemainWidth.getGlassCount()) { |
| | | remainWidth = Const.BIG_STORAGE_WIDTH; |
| | | remainWidth = carWidth; |
| | | glassCount = 0; |
| | | } else { |
| | | remainWidth = sitToUpRemainWidth.getWidth(); |
| | | glassCount = sitToUpRemainWidth.getGlassCount(); |
| | | } |
| | | |
| | | Boolean flag = Boolean.TRUE; |
| | | //2、获取卧转立 |
| | | Integer widthFirst = edgGlassTaskInfoList.get(0).getWidth(); |
| | | if (edgGlassTaskInfoList.size() == 1) { |
| | | if (remainWidth >= widthFirst) { |
| | | if (glassCount <= 5) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst); |
| | | return Boolean.FALSE; |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst); |
| | | return Boolean.TRUE; |
| | | } |
| | | } else { |
| | | flag = Boolean.FALSE; |
| | | } |
| | | } else { |
| | | Integer widthSecond = edgGlassTaskInfoList.get(1).getWidth(); |
| | | if (remainWidth >= widthFirst) { |
| | | if (remainWidth - widthFirst - Const.BIG_STORAGE_GAP >= widthSecond) { |
| | | if (glassCount <= 5) { |
| | | if (remainWidth - widthFirst - galssGap >= widthSecond) { |
| | | if (glassCount <= inCarMaxSize - 1) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst); |
| | | return Boolean.FALSE; |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst); |
| | | return Boolean.TRUE; |
| | | } |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst); |
| | | } |
| | | } else { |
| | | flag = Boolean.FALSE; |
| | | } |
| | | } |
| | | //向plc发送进片确认 |
| | | if (flag) { |
| | | S7object.getinstance().plccontrol.writeWord(mesAddress, 1); |
| | | } |
| | | //记录无法放下玻璃,后续判断启动 |
| | | return Boolean.TRUE; |
| | | return flag; |
| | | } |
| | | |
| | | /** |
| | |
| | | //2、去笼子内查找是否可以继续存放的笼子 |
| | | List<String> glassIds = taskList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()); |
| | | List<GlassInfo> glassInfos = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIds)); |
| | | return computeIsTemperingTargetByLine(glassInfos, taskList, Boolean.TRUE) && computeIsTemperingTargetByLine(glassInfos, taskList, Boolean.FALSE); |
| | | return computeIsTemperingTargetByLine(glassInfos, taskList, line); |
| | | } |
| | | |
| | | /** |
| | | * 是否钢化玻璃进笼目标位置 |
| | | * |
| | | * @param glassInfos 当条线卧转立所有玻璃 |
| | | * @param taskList 当条线卧转立所有任务 |
| | | * @param isTempering true 钢化 false 不钢化 |
| | | * @param glassInfos 当条线卧转立所有玻璃 |
| | | * @param taskList 当条线卧转立所有任务 |
| | | * @param line 任务是哪条线 |
| | | */ |
| | | private boolean computeIsTemperingTargetByLine(List<GlassInfo> glassInfos, List<BigStorageCageFeedTask> taskList, Boolean isTempering) { |
| | | private boolean computeIsTemperingTargetByLine(List<GlassInfo> glassInfos, List<BigStorageCageFeedTask> taskList, Integer line) { |
| | | //1、将玻璃信息集合转为glassid为key的map |
| | | Map<String, GlassInfo> glassInfoMap = glassInfos.stream() |
| | | .collect(Collectors.toMap(GlassInfo::getGlassId, p -> p)); |
| | |
| | | //2、获取目标格子信息 |
| | | BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info); |
| | | //3、更新大理片笼表剩余宽度 |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth()) |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - info.getWidth()) |
| | | .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot())); |
| | | //4、更新进片任务表,目标格子及状态(状态改为2 电气扫到自行处理) 遇到问题:无法批量更新,批量更新无法走指定从库 |
| | | e.setTargetSlot(bigStorageDTO.getSlot()); |
| | | e.setTaskType(Const.BIG_STORAGE_IN_RUN); |
| | | // e.setTaskType(Const.BIG_STORAGE_IN_RUN); |
| | | bigStorageCageFeedTaskService.updateById(e); |
| | | |
| | | //5、将进片信息存入大理片笼详情表 |
| | |
| | | cageDetails.setState(Const.GLASS_STATE_IN); |
| | | bigStorageCageDetailsService.save(cageDetails); |
| | | } |
| | | sendTaskListToPLC(taskList, line); |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | private void sendTaskListToPLC(List<BigStorageCageFeedTask> taskList, Integer line) { |
| | | S7control s7control = S7object.getinstance().plccontrol; |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getAddress(); |
| | | String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getAddress(); |
| | | String outLine = line.equals(Const.A09_OUT_TARGET_POSITION) ? mesD03Address : mesD05Address; |
| | | for (int i = 1; i <= taskList.size(); i++) { |
| | | s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine()); |
| | | s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot()); |
| | | } |
| | | s7control.writeWord(outLine, 2); |
| | | log.info("送片任务已发送完成,任务线路为:{},启动地址为{}", line, outLine); |
| | | } |
| | | |
| | | private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list, Boolean isTempering) { |
| | | //任务数据 获取车子存放玻璃最大数量 玻璃间隔 |
| | | List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>(); |
| | | //打车剩余尺寸 |
| | | Integer remainWidth = carWidth; |
| | | for (T e : list) { |
| | | if (bigStorageCageOutTaskList.size() > outCarMaxSize || e.getWidth() > remainWidth) { |
| | | break; |
| | | } |
| | | remainWidth = remainWidth - (int) e.getWidth() - galssGap; |
| | | if (isTempering) { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | (int) e.getWidth() * 10, 0, 0, 1)); |
| | | } else { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, |
| | | (int) e.getWidth() * 10, 0, 0, 1)); |
| | | } |
| | | |
| | | } |
| | | Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); |
| | | log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size()); |
| | | bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); |
| | | List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | log.info("将出片玻璃{}玻璃状态改为已出片", glassIds); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT) |
| | | .in(BigStorageCageDetails::getGlassId, glassIds)); |
| | | //更新笼子内格子的剩余尺寸 |
| | | updateSlotRemain(list, glassIds); |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | /** |
| | | * 更新笼子内格子的剩余尺寸 |
| | | * |
| | | * @param list |
| | | * @param taskGlassIds |
| | | * @param <T> |
| | | */ |
| | | public <T extends BigStorageCageBaseInfo> void updateSlotRemain(List<T> list, List<String> taskGlassIds) { |
| | | //获取需要出去(包括待出去的)的所有玻璃格子号 |
| | | List<Integer> slotList = list.stream().map(T::getSlot).distinct().collect(Collectors.toList()); |
| | | //获取待出去的玻璃信息(等下车出去的玻璃) |
| | | Map<Integer, Double> slotRemainMap = list.stream().filter(e -> !taskGlassIds.contains(e.getGlassId())) |
| | | .collect(Collectors.groupingBy(T::getSlot, Collectors.summingDouble(item -> item.getWidth() + galssGap))); |
| | | if (CollectionUtils.isNotEmpty(slotRemainMap)) { |
| | | //按照格子号更新剩余尺寸 |
| | | slotRemainMap.forEach((e, v) -> { |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth - v) |
| | | .eq(BigStorageCage::getSlot, e)); |
| | | }); |
| | | } |
| | | Set<Integer> remainSlotList = slotRemainMap.keySet(); |
| | | slotList.removeAll(remainSlotList); |
| | | if (CollectionUtils.isNotEmpty(slotList)) { |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth) |
| | | .in(BigStorageCage::getSlot, slotList)); |
| | | } |
| | | } |
| | | |
| | | public Boolean computeIsRun(int line, String glassId) { |
| | | //获取卧转立剩余宽度 |
| | | BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line); |
| | | //获取玻璃信息 |
| | | GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId)); |
| | | return sitToUpRemainWidth.getWidth() < glassInfo.getWidth(); |
| | | } |
| | | |
| | | } |