| | |
| | | package com.mes.job; |
| | | |
| | | import com.github.xingshuangs.iot.common.buff.ByteReadBuff; |
| | | import com.github.xingshuangs.iot.common.buff.EByteBuffFormat; |
| | | import com.github.xingshuangs.iot.protocol.modbus.service.ModbusTcp; |
| | | import com.github.xingshuangs.iot.utils.ByteUtil; |
| | | import com.kangaroohy.milo.model.ReadWriteEntity; |
| | | import com.kangaroohy.milo.service.MiloService; |
| | | import com.mes.hollow.entity.vo.HollowGlassFormulaVO; |
| | |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.apache.commons.lang.StringUtils; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Qualifier; |
| | | import org.springframework.scheduling.annotation.Scheduled; |
| | | import org.springframework.stereotype.Component; |
| | | |
| | | import javax.annotation.Resource; |
| | | import java.nio.charset.Charset; |
| | | import java.util.ArrayList; |
| | | import java.util.List; |
| | | |
| | |
| | | @Autowired(required = false) |
| | | MiloService miloService; |
| | | |
| | | @Autowired |
| | | @Qualifier("CMJ1ModbusTcp") |
| | | ModbusTcp CMJ1ModbusTcp; |
| | | |
| | | @Autowired |
| | | @Qualifier("CMJ2ModbusTcp") |
| | | ModbusTcp CMJ2ModbusTcp; |
| | | |
| | | private Integer offset = 40001; |
| | | |
| | | /** |
| | | * 除膜机联机状态 |
| | | * |
| | | * @throws Exception |
| | | */ |
| | | @Scheduled(fixedDelay = 3000) |
| | | public void filmRemoveStateOne() throws Exception { |
| | | ModbusTcp modbusTcp = CMJ1ModbusTcp; |
| | | try { |
| | | modbusTcp.readUInt16(42001 - offset); |
| | | log.info("除膜机1联机状态正常"); |
| | | } catch (Exception e) { |
| | | log.error("除膜机1联机状态异常", e); |
| | | } |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 3000) |
| | | public void filmRemoveStateTwo() throws Exception { |
| | | ModbusTcp modbusTcp = CMJ2ModbusTcp; |
| | | try { |
| | | modbusTcp.readUInt16(42001 - offset); |
| | | log.info("除膜机2联机状态正常"); |
| | | } catch (Exception e) { |
| | | log.error("除膜机2联机状态异常", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 收到除膜机请求及玻璃id |
| | | * |
| | |
| | | hollowRemoveChildTask("CMJ2.CMJ2."); |
| | | } |
| | | |
| | | public String readString(ModbusTcp modbusTcp, int address) { |
| | | // |
| | | byte[] bytes = new byte[20]; |
| | | for (int i = 0; i < 10; i++) { |
| | | int res = modbusTcp.readUInt16(address + i); |
| | | |
| | | bytes[i * 2 + 1] = (byte) ((res >> 8) & 0xFF); |
| | | bytes[i * 2] = (byte) (res & 0xFF); |
| | | } |
| | | int endIndex = 0; |
| | | while (endIndex < bytes.length) { |
| | | if (bytes[endIndex] == 0) { |
| | | break; |
| | | } |
| | | endIndex++; |
| | | } |
| | | // 截取有效部分 |
| | | return new String(bytes, 0, endIndex); |
| | | } |
| | | |
| | | private void hollowRemoveChildTask(String cell) throws Exception { |
| | | ReadWriteEntity requestEntity = miloService.readFromOpcUa(cell + "mesControl"); |
| | | if ("0".equals(requestEntity.getValue() + "")) { |
| | | ModbusTcp modbusTcp = null; |
| | | if ("CMJ1.CMJ1.".equals(cell)) { |
| | | modbusTcp = CMJ1ModbusTcp; |
| | | } else { |
| | | modbusTcp = CMJ2ModbusTcp; |
| | | } |
| | | if (!modbusTcp.checkConnected()) { |
| | | log.info("除膜机{}未连接", cell); |
| | | return; |
| | | } |
| | | String glassIdEntitys = readString(modbusTcp, 42003 - offset); |
| | | log.info("除膜{}获取当前的玻璃id:{}", cell, glassIdEntitys); |
| | | Integer requestEntity = modbusTcp.readUInt16(42001 - offset); |
| | | if (0 == requestEntity) { |
| | | log.info("当前除膜机为单机状态"); |
| | | return; |
| | | } |
| | | int request = Integer.parseInt(requestEntity.getValue() + ""); |
| | | int request = requestEntity; |
| | | int flagRequest = request & 3; |
| | | ReadWriteEntity glassIdEntity = miloService.readFromOpcUa(cell + "glassId"); |
| | | log.info("除膜{}获取当前的信号为:{},玻璃id:{}", cell, flagRequest, glassIdEntity); |
| | | if (flagRequest != 3) { |
| | | log.info("当前未收到请求玻璃id数据,结束任务"); |
| | | return; |
| | | } |
| | | |
| | | log.info("除膜{}获取当前的玻璃id:{}", cell, glassIdEntity); |
| | | if (null == glassIdEntity.getValue() || StringUtils.isBlank(glassIdEntity.getValue() + "")) { |
| | | String glassIdEntity = readString(modbusTcp, 42003 - offset); |
| | | log.info("除膜{}获取当前的信号为:{},玻璃id:{}", cell, flagRequest, glassIdEntity); |
| | | if (null == glassIdEntity || StringUtils.isBlank(glassIdEntity)) { |
| | | log.info("当前未收到玻璃id数据,结束任务"); |
| | | return; |
| | | } |
| | | log.info("当前需要除膜的玻璃id为:{}", glassIdEntity.getValue() + ""); |
| | | log.info("当前需要除膜的玻璃id为:{}", glassIdEntity); |
| | | //按照玻璃id获取对应的任务id |
| | | HollowGlassFormulaVO detailsVO = hollowFormulaDetailsService.queryFormulaDetailsByGlassId(glassIdEntity.getValue() + "", null, null); |
| | | HollowGlassFormulaVO detailsVO = hollowFormulaDetailsService.queryFormulaDetailsByGlassId(glassIdEntity, null, null); |
| | | if (null == detailsVO) { |
| | | log.info("玻璃id不存在,请检查数据"); |
| | | return; |
| | | } |
| | | //按照任务id获取对应的配方信息 |
| | | |
| | | List<ReadWriteEntity> ualist = new ArrayList<>(); |
| | | List<ReadWriteEntity> wordlist = new ArrayList<>(); |
| | | log.info("除膜{}获取玻璃{},是否除膜:{}", cell, glassIdEntity.getValue(), detailsVO.getFilmRemove()); |
| | | int Id = 0; |
| | | log.info("除膜{}获取玻璃{},是否除膜:{}", cell, requestEntity, detailsVO.getFilmRemove()); |
| | | if (detailsVO.getFilmRemove() == 0) { |
| | | // 10111011 |
| | | int sendId = request & 63; |
| | | sendId = sendId + 4; |
| | | wordlist.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "mesControl", sendId)); |
| | | Id = sendId + 4; |
| | | modbusTcp.writeUInt16(42001 - offset, sendId); |
| | | } else { |
| | | // 先将对应的位置为0,获得请求的玻璃数据, 然后将对应位值 110111011 |
| | | int sendId = request & 63; |
| | | sendId = sendId + 4 + 64; |
| | | wordlist.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "mesControl", sendId)); |
| | | ualist.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "glassTop", detailsVO.getTopRemove())); |
| | | ualist.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "glassBottom", detailsVO.getBottomRemove())); |
| | | ualist.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "glassLeft", detailsVO.getLeftRemove())); |
| | | ualist.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "glassRight", detailsVO.getRightRemove())); |
| | | Id = sendId + 4 + 64; |
| | | |
| | | modbusTcp.writeUInt32(42019 - offset, detailsVO.getTopRemove()); |
| | | modbusTcp.writeUInt32(42021 - offset, detailsVO.getTopRemove()); |
| | | modbusTcp.writeUInt32(42023 - offset, detailsVO.getTopRemove()); |
| | | modbusTcp.writeUInt32(42025 - offset, detailsVO.getTopRemove()); |
| | | } |
| | | ualist.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "thickness", (int) (detailsVO.getThickness() * 10))); |
| | | ualist.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "firstLength", (int) (Math.max(detailsVO.getWidth(), detailsVO.getHeight())) * 10)); |
| | | ualist.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "secondLength", (int) (Math.min(detailsVO.getWidth(), detailsVO.getHeight())) * 10)); |
| | | miloService.writeToOpcWord(wordlist); |
| | | miloService.writeToOpcUa(ualist); |
| | | modbusTcp.writeUInt32(42013 - offset, (int) (detailsVO.getThickness() * 10)); |
| | | modbusTcp.writeUInt32(42015 - offset, (int) (Math.max(detailsVO.getWidth(), detailsVO.getHeight())) * 10); |
| | | modbusTcp.writeUInt32(42017 - offset, (int) (Math.min(detailsVO.getWidth(), detailsVO.getHeight())) * 10); |
| | | modbusTcp.writeUInt16(42001 - offset, Id); |
| | | return; |
| | | } |
| | | |
| | |
| | | } |
| | | |
| | | public void finishHollowRemoveChildTask(String cell) throws Exception { |
| | | ReadWriteEntity requestEntity = miloService.readFromOpcUa(cell + "mesControl"); |
| | | int request = Integer.parseInt(requestEntity.getValue() + ""); |
| | | // ReadWriteEntity requestEntity = miloService.readFromOpcUa(cell + "mesControl"); |
| | | ModbusTcp modbusTcp = null; |
| | | if ("CMJ1.CMJ1.".equals(cell)) { |
| | | modbusTcp = CMJ1ModbusTcp; |
| | | } else { |
| | | modbusTcp = CMJ2ModbusTcp; |
| | | } |
| | | if (!modbusTcp.checkConnected()) { |
| | | log.info("除膜机{}未连接", cell); |
| | | return; |
| | | } |
| | | int requestEntity = modbusTcp.readUInt16(42001 - offset); |
| | | int request = requestEntity; |
| | | int flagRequest = request & 9; |
| | | if (flagRequest != 9) { |
| | | log.info("当前未收到除膜机ID接收完成信号,结束任务"); |
| | |
| | | //向电气发送清楚信号 |
| | | int sendId = request & 251; |
| | | log.info("{}收到除膜机ID接收完成信号,将写入数据完成置0,发送数据为:{}", cell, sendId); |
| | | List<ReadWriteEntity> list = new ArrayList<>(); |
| | | list.add(opcPlcStorageCageHollowTask.generateReadWriteEntity(cell + "mesControl", sendId)); |
| | | miloService.writeToOpcWord(list); |
| | | modbusTcp.writeUInt16(42001 - offset, sendId); |
| | | } |
| | | |
| | | } |