Merge remote-tracking branch 'origin/master'

wangfei

2025-04-02 880d2fb2f1082ed63b3f21259710ed683b14ae51

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageNewTask.java

@@ -144,13 +144,16 @@
        ReadWriteEntity countEntity = miloService.readFromOpcUa("DLP1A.DLP1A.glassCount");
        if (null == countEntity.getValue() || Integer.parseInt(countEntity.getValue() + "") != glassIdList.size()) {
            log.info("当前大车进片玻璃数量{}与mes读取到的数量{}不匹配，结束进片任务", countEntity.getValue(), glassIdList.size());
            //向plc发送报警:当前大车进片玻璃数量与mes读取到的数量不匹配
            miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 1));
            return;
        }
        Map<String, Long> glassCountMap = glassIdList.stream().collect(Collectors.groupingBy(e -> e, Collectors.counting()));
        for (Map.Entry<String, Long> entry : glassCountMap.entrySet()) {
            if (entry.getValue() > 1) {
                log.info("进片玻璃{}存在相同，结束本次任务", entry.getKey());
                //todo:向plc发送报警
                //向plc发送报警:同一车进片玻璃存在相同
                miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 2));
                return;
            }
        }
@@ -158,19 +161,21 @@
                .in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL_ZERO));
        if (CollectionUtil.isNotEmpty(detailsList)) {
            log.info("理片笼存在相同的进片玻璃{}，结束本次任务", detailsList);
            //todo:向plc发送报警
            //向plc发送报警:理片笼存在相同的进片玻璃
            miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 4));
            return;
        }
        List<GlassInfo> glassInfoList = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIdList));

        if (glassInfoList.size() != inTaskList.size()) {
            log.info("进片任务数量{}与玻璃数量{}不匹配，结束本次进片", inTaskList.size(), glassInfoList.size());
            //todo:向plc发送报警
            //向plc发送报警:进片任务数量与系统查询到的玻璃数量不匹配
            miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 8));
            return;
        }
        //按照玻璃厚度分组，判断剩余格子是否可以存放
        Map<Double, Long> thickCountMap = glassInfoList.stream().collect(Collectors.groupingBy(GlassInfo::getThickness, Collectors.counting()));
        if(glassInfoList.get(0).getThickness() < slotMaxthickness){
        if (glassInfoList.get(0).getThickness() < slotMaxthickness) {
            for (Map.Entry<Double, Long> entry : thickCountMap.entrySet()) {
                int count = bigStorageCageService.count(new LambdaQueryWrapper<BigStorageCage>()
                        .eq(BigStorageCage::getEnableState, Const.SLOT_ON).eq(BigStorageCage::getRemainWidth, slotWidth)
@@ -178,19 +183,21 @@
                        .ge(BigStorageCage::getMaxThickness, entry.getKey()));
                if (count < entry.getValue()) {
                    log.info("笼内格子剩余数量不足，结束本次进片");
                    //todo:向plc发送报警
                    //向plc发送报警:笼内格子剩余数量不足
                    miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 16));
                    return;
                }
            }
        }
        //todo:超大尺寸
        //超大尺寸
        if (slotMaxHeight < Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) || glassInfoList.get(0).getThickness() >= slotMaxthickness) {
            int count = bigStorageCageDetailsService.count(new LambdaQueryWrapper<BigStorageCageDetails>()
                    .eq(BigStorageCageDetails::getSlot, THROUGH_SLOT)
                    .in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
            if (count > 0) {
                log.info("直通片台存在玻璃，结束本次进片");
                //todo:向plc发送报警
                //向plc发送报警:直通片台存在玻璃，无法继续直通
                miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 64));
                return;
            }
        }
@@ -696,9 +703,15 @@
        //任务数据:获取车子存放玻璃最大数量,玻璃间隔
        List<T> outGlassList = list;
        if (!THROUGH_SLOT.equals(list.get(0).getSlot())) {
            List<String> glassIdList = bigStorageGlassRelationInfoService.queryNeedOutGlassId(
                    list.get(0).getEngineerId(), list.get(0).getTemperingLayoutId(), list.get(0).getTemperingFeedSequence());
            outGlassList = list.stream().filter(e -> glassIdList.contains(e.getGlassId())).collect(Collectors.toList());
            //todo:临时解决方案:出片时考虑玻璃碰撞，改为一片一出
            // 界面关闭调度开关 !Const.BIG_STORAGE_BEFORE_DISPATCH.equals(taskType)
            if (list.get(0).getThickness() >= 8) {
                outGlassList = list.subList(0, 1);
            } else {
                List<String> glassIdList = bigStorageGlassRelationInfoService.queryNeedOutGlassId(
                        list.get(0).getEngineerId(), list.get(0).getTemperingLayoutId(), list.get(0).getTemperingFeedSequence());
                outGlassList = list.stream().filter(e -> glassIdList.contains(e.getGlassId())).collect(Collectors.toList());
            }
        }
        Assert.isFalse(CollectionUtil.isEmpty(outGlassList), "未获取出片数据，结束出片任务");
        log.info("获取出片任务数据{}条，执行保存", outGlassList.size());