1、大理片添加报警功能

ZengTao

2025-09-23 89c996b653b0a24e329d2a11f91f4eb20872432b

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/OPCPlcSlicecage.java

@@ -2,27 +2,38 @@

import cn.hutool.json.JSONObject;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.kangaroohy.milo.model.ReadWriteEntity;
import com.github.xingshuangs.iot.protocol.s7.serializer.S7Serializer;
import com.kangaroohy.milo.service.MiloService;
import com.mes.alarm.entity.ProductAlarmInfo;
import com.mes.alarm.service.ProductAlarmInfoService;
import com.mes.bigstorage.entity.BigStorageCageDetails;
import com.mes.bigstorage.entity.dto.BigStorageSummaryDTO;
import com.mes.bigstorage.service.BigStorageCageDetailsService;
import com.mes.bigstorage.service.BigStorageCageService;
import com.mes.bigstoragecagetask.entity.BigStorageCageTask;
import com.mes.bigstoragecagetask.entity.BigStorageTaskVO;
import com.mes.bigstoragecagetask.service.BigStorageCageHistoryTaskService;
import com.mes.bigstoragecagetask.service.BigStorageCageTaskService;
import com.mes.common.config.Const;
import com.mes.glassinfo.service.GlassInfoService;
import com.mes.largenscreen.entity.PieChartVO;
import com.mes.largenscreen.entity.RunTime;
import com.mes.s7.entity.S7DataDLPOne;
import com.mes.s7.entity.S7DataDLPTwo;
import com.mes.temperingglass.entity.TemperingGlassInfo;
import com.mes.temperingglass.service.TemperingGlassInfoService;
import com.mes.tools.WebSocketServer;
import com.mes.tools.WebSocketUtils;
import com.mes.utils.RedisUtil;
import lombok.extern.slf4j.Slf4j;
import org.apache.commons.lang.StringUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Qualifier;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;

import javax.annotation.Resource;
import java.time.LocalDate;
import java.time.format.DateTimeFormatter;
import java.util.ArrayList;
import java.util.List;
import java.util.Map;
@@ -46,13 +57,39 @@
    private GlassInfoService glassInfoService;
    @Resource
    private BigStorageCageTaskService bigStorageCageTaskService;
    @Resource
    private BigStorageCageHistoryTaskService bigStorageCageHistoryTaskService;

    @Autowired(required = false)
    MiloService miloService;

    @Autowired
    @Qualifier("s7SerializerDLPOne")
    private S7Serializer s7SerializerDLPOne;

    @Autowired
    @Qualifier("s7SerializerDLPTwo")
    private S7Serializer s7SerializerDLPTwo;

    @Resource
    private WebSocketUtils webSocketUtils;

    @Resource
    private ProductAlarmInfoService productAlarmInfoService;


    private static final String ALARM_MODULE = "钢化";
    private static final String ALARM_TYPE = "钢化大理片";
    private static final String ALARM_CODE_SIZE = "sizeSame";
    private static final String ALARM_CODE_ID = "idSame";

    private JSONObject jsonObject = new JSONObject();

    public void queryDataSource1() throws Exception {
        jsonObject.append("alarmInfo", productAlarmInfoService.list(new LambdaQueryWrapper<ProductAlarmInfo>()
                .eq(ProductAlarmInfo::getState, Const.LOAD_RAW_GLASS_NEW)
                .eq(ProductAlarmInfo::getAlarmModule, ALARM_MODULE)
                .eq(ProductAlarmInfo::getAlarmType, ALARM_TYPE)));
        List<Double> carPostion = new ArrayList<>();
        carPostion.add(0.25);
        carPostion.add(0.5);
@@ -60,27 +97,32 @@
        //界面展示笼子信息
        jsonObject.append("bigStorageCageInfos", bigStorageCageDetailsService.querybigStorageCageDetail());

        S7DataDLPOne s7DataDLPOne = s7SerializerDLPOne.read(S7DataDLPOne.class);
        S7DataDLPTwo s7DataWLTwo = s7SerializerDLPTwo.read(S7DataDLPTwo.class);
        try {
            //进片任务数据
            List<BigStorageTaskVO> inTaskList = new ArrayList();
            ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP1A.DLP1A.FROM1");
            String fromOpcUa = s7DataDLPOne.getFrom1().toString();
            List<Integer> states = s7DataDLPOne.getStates();
            List<Integer> tos = s7DataDLPOne.getTos();
            List<String> ids = s7DataDLPOne.getIds();
            for (int i = 1; i <= 6; i++) {
                ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP1A.DLP1A.DI" + i);
                ReadWriteEntity targetSlotWord = miloService.readFromOpcUa("DLP1A.DLP1A.TO" + i);
                ReadWriteEntity stateWord = miloService.readFromOpcUa("DLP1A.DLP1A.STATE" + i);
                if (null != requestWord.getValue()) {
                String requestWord = ids.get(i - 1);
                String targetSlotWord = tos.get(i - 1).toString();
                String stateWord = states.get(i - 1).toString();
                if (StringUtils.isNotEmpty(requestWord)) {
                    BigStorageTaskVO task = new BigStorageTaskVO();
                    task.setGlassId(requestWord.getValue() + "");
                    task.setGlassId(requestWord);
                    int isExistCount = bigStorageCageDetailsService.count(new LambdaQueryWrapper<BigStorageCageDetails>().in(BigStorageCageDetails::getGlassId, task.getGlassId())
                            .in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL_ZERO));
                            .in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
                    if (isExistCount > 0) {
                        task.setIsSame(1);
                    } else {
                        task.setIsSame(0);
                    }
                    task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
                    task.setTargetSlot(Integer.parseInt(targetSlotWord.getValue() + ""));
                    task.setTaskState(Integer.parseInt(stateWord.getValue() + ""));
                    task.setStartSlot(Integer.parseInt(fromOpcUa));
                    task.setTargetSlot(Integer.parseInt(targetSlotWord));
                    task.setTaskState(Integer.parseInt(stateWord));
                    inTaskList.add(task);
                    continue;
                }
@@ -91,24 +133,78 @@
        }
        try {
            //进片联机
            ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP1A.DLP1A.mesControl");
            jsonObject.append("inkageEntity", inkageEntity.getValue());
            Boolean inkageEntity = s7DataDLPOne.getMesControl();
            jsonObject.append("inkageEntity", inkageEntity);
            //进片请求
            ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP1A.DLP1A.RequestMes");
            jsonObject.append("requestEntity", requestEntity.getValue());
            String requestEntity = s7DataDLPOne.getRequestMes().toString();
            jsonObject.append("requestEntity", requestEntity);
            //启动命令
            ReadWriteEntity mesReplyEntity = miloService.readFromOpcUa("DLP1A.DLP1A.MesReply");
            jsonObject.append("mesReplyEntity", mesReplyEntity.getValue());
            String mesReplyEntity = s7DataDLPOne.getMesReply().toString();
            jsonObject.append("mesReplyEntity", mesReplyEntity);
            //出片联机
            ReadWriteEntity outInkageEntity = miloService.readFromOpcUa("DLP1B.DLP1B.mesControl");
            jsonObject.append("outInkageEntity", outInkageEntity.getValue());
            Boolean outInkageEntity = s7DataWLTwo.getMesControl();
            jsonObject.append("outInkageEntity", outInkageEntity);
            //出片请求
            ReadWriteEntity outRequestEntity = miloService.readFromOpcUa("DLP1B.DLP1B.RequestMes");
            jsonObject.append("outRequestEntity", outRequestEntity.getValue());
            String outRequestEntity = s7DataWLTwo.getRequestMes().toString();
            jsonObject.append("outRequestEntity", outRequestEntity);


            //出片任务数据
            List<BigStorageCageTask> outTaskList = bigStorageCageTaskService.queryTaskMessage("big_storage_cage_out_one_task");
            List<BigStorageCageTask> outTaskList = new ArrayList<>();
            for (int i = 0; i < 6; i++) {

                BigStorageCageTask bigStorageCageTask = new BigStorageCageTask();
                String glassId = "";
                Integer startSlot = 0;
                Integer targetSlot = 0;
                Integer taskState = 0;
                switch (i) {
                    case 0:
                        glassId = s7DataWLTwo.getId1();
                        startSlot = s7DataWLTwo.getFrom1();
                        targetSlot = s7DataWLTwo.getTo1();
                        taskState = s7DataWLTwo.getState1();
                        ;
                        break;
                    case 1:
                        glassId = s7DataWLTwo.getId2();
                        startSlot = s7DataWLTwo.getFrom2();
                        targetSlot = s7DataWLTwo.getTo2();
                        taskState = s7DataWLTwo.getState2();
                        break;
                    case 2:
                        glassId = s7DataWLTwo.getId3();
                        startSlot = s7DataWLTwo.getFrom3();
                        targetSlot = s7DataWLTwo.getTo3();
                        taskState = s7DataWLTwo.getState3();
                        break;
                    case 3:
                        glassId = s7DataWLTwo.getId4();
                        startSlot = s7DataWLTwo.getFrom4();
                        targetSlot = s7DataWLTwo.getTo4();
                        taskState = s7DataWLTwo.getState4();
                        break;
                    case 4:
                        glassId = s7DataWLTwo.getId5();
                        startSlot = s7DataWLTwo.getFrom5();
                        targetSlot = s7DataWLTwo.getTo5();
                        taskState = s7DataWLTwo.getState5();
                        break;
                    case 5:
                        glassId = s7DataWLTwo.getId6();
                        startSlot = s7DataWLTwo.getFrom6();
                        targetSlot = s7DataWLTwo.getTo6();
                        taskState = s7DataWLTwo.getState6();
                        break;
                }
                if (StringUtils.isNotEmpty(glassId)) {
                    bigStorageCageTask.setGlassId(glassId);
                    bigStorageCageTask.setStartSlot(startSlot);
                    bigStorageCageTask.setTargetSlot(targetSlot);
                    bigStorageCageTask.setTaskState(taskState);
                    outTaskList.add(bigStorageCageTask);
                }
            }
            jsonObject.append("bigStorageCageDetailsOutTask", outTaskList);
        } catch (Exception e) {
            //todo:不做任务处理
@@ -150,13 +246,7 @@
        jsonObject.append("autoPrint", autoPrint);

        //当前指定工程
        String temperingengineerId = "";
        if (redisUtil.getCacheObject("temperingengineerId") == null) {
            redisUtil.setCacheObject("temperingengineerId", temperingengineerId);
        } else {
            temperingengineerId = redisUtil.getCacheObject("temperingengineerId");
        }
        jsonObject.append("temperingengineerId", temperingengineerId);
        jsonObject.append("temperingEngineerId", redisUtil.getCacheObject("temperingEngineerId"));


    }
@@ -176,31 +266,25 @@
     * fixedDelay : 上一个调用结束后再次调用的延时
     */
    @Scheduled(fixedDelay = 3000)
    public void plcStorageCageTask() throws InterruptedException {
    public void plcStorageCageTask() throws Exception {
        jsonObject = new JSONObject();
        try {
            //查询使用数据源1查询数据
            queryDataSource1();
            //查询使用数据源2查询数据
        //查询使用数据源1查询数据
        queryDataSource1();
        //查询使用数据源2查询数据
//            queryDataSource2();
        webSocketUtils.sendToWeb("slicecage", jsonObject);
    }

            ArrayList<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get("slicecage");
            if (sendwServer != null) {
                for (WebSocketServer webserver : sendwServer) {
                    if (webserver != null) {
                        webserver.sendMessage(jsonObject.toString());
                        List<String> messages = webserver.getMessages();
                        if (!messages.isEmpty()) {
                            // // 将最后一个消息转换为整数类型的列表
                            webserver.clearMessages();
                        }
                    } else {
                        log.info("Home is closed");
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    @Scheduled(fixedDelay = 1000)
    public void largenScreen() {
        JSONObject jsonObject = new JSONObject();
        //理片笼使用情况
        List<Map<String, Object>> bigStorageCageUsage = bigStorageCageService.selectBigStorageCageUsage();
        jsonObject.append("bigStorageCageUsage", bigStorageCageUsage);
        List<PieChartVO> pieChartVOS = bigStorageCageService.queryPieChart();
        jsonObject.append("pieChartVOS", pieChartVOS);
        List<RunTime> tempRunTimes = bigStorageCageHistoryTaskService.queryRunTimes(LocalDate.now().format(DateTimeFormatter.ofPattern("yyyy-MM-dd")));
        jsonObject.append("tempRunTimes", tempRunTimes);
        webSocketUtils.sendToWeb("largenScreen", jsonObject);
    }
}