zhoushihao
2025-10-10 95d5d11d932f6eefca6bc5c3c883269e93894441
hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/PushMessageToIndex.java
@@ -1,17 +1,19 @@
package com.mes.job;
import cn.hutool.core.collection.CollectionUtil;
import cn.hutool.json.JSONObject;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.kangaroohy.milo.model.ReadWriteEntity;
import com.github.xingshuangs.iot.protocol.modbus.service.ModbusTcp;
import com.github.xingshuangs.iot.protocol.s7.serializer.S7Serializer;
import com.kangaroohy.milo.service.MiloService;
import com.mes.alarm.entity.ProductAlarmInfo;
import com.mes.alarm.service.ProductAlarmInfoService;
import com.mes.bigstoragecagetask.entity.BigStorageCageTask;
import com.mes.bigstoragecagetask.entity.BigStorageTaskVO;
import com.mes.bigstoragecagetask.service.BigStorageCageTaskService;
import com.mes.common.config.Const;
import com.mes.hollow.entity.HollowBigStorageCageDetails;
import com.mes.hollow.entity.HollowGlassOutRelationInfo;
import com.mes.hollow.entity.dto.FlowCardGlassInfoDTO;
import com.mes.hollow.entity.dto.LackDetailsDTO;
import com.mes.hollow.entity.vo.HollowBigStorageDetailsQueryVO;
import com.mes.hollow.service.HollowBigStorageCageDetailsService;
import com.mes.hollow.service.HollowBigStorageCageService;
@@ -19,19 +21,27 @@
import com.mes.hollow.service.HollowGlassRelationInfoService;
import com.mes.hollowqueue.entity.HollowGlassQueueInfo;
import com.mes.hollowqueue.service.HollowGlassQueueInfoService;
import com.mes.hollowtask.service.HollowBigStorageCageHistoryTaskService;
import com.mes.largenscreen.entity.PieChartVO;
import com.mes.tools.WebSocketServer;
import com.mes.largenscreen.entity.RunTime;
import com.mes.s7.entity.S7DataZKDLPOne;
import com.mes.s7.entity.S7DataZKDLPTwo;
import com.mes.s7.entity.S7DataZKExtra;
import com.mes.tools.WebSocketUtils;
import com.mes.utils.RedisUtil;
import lombok.extern.slf4j.Slf4j;
import org.apache.commons.lang.StringUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Qualifier;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;
import javax.annotation.Resource;
import java.time.LocalDate;
import java.time.format.DateTimeFormatter;
import java.util.ArrayList;
import java.util.List;
import java.util.Map;
import java.util.stream.Collectors;
/**
 * @Author : zhoush
@@ -54,54 +64,80 @@
    BigStorageCageTaskService bigStorageCageTaskService;
    @Resource
    HollowGlassRelationInfoService hollowGlassRelationInfoService;
    @Resource
    HollowBigStorageCageHistoryTaskService hollowBigStorageCageHistoryTaskService;
    @Autowired(required = false)
    MiloService miloService;
    @Resource
    ProductAlarmInfoService productAlarmInfoService;
    @Autowired
    @Qualifier("s7SerializerZKDLPOne")
    private S7Serializer s7SerializerZKDLPOne;
    @Autowired
    @Qualifier("s7SerializerZKDLPTwo")
    private S7Serializer s7SerializerZKDLPTwo;
    @Autowired
    @Qualifier("s7SerializerZKQ2")
    private S7Serializer s7SerializerZKQ2;
    @Autowired
    @Qualifier("CMJ1ModbusTcp")
    ModbusTcp CMJ1ModbusTcp;
    @Autowired
    @Qualifier("CMJ2ModbusTcp")
    ModbusTcp CMJ2ModbusTcp;
    private Integer offset = 40001;
    @Resource
    private WebSocketUtils webSocketUtils;
    @Resource
    RedisUtil redisUtil;
    private static final String ALARM_MODULE = "中空";
    private static final String ALARM_TYPE = "中空大理片";
    private static final String ALARM_CODE = "sizeSame";
    @Scheduled(fixedDelay = 5000)
    public void hollowGlassTaskOne() {
        hollowGlassTaskChild(930, "CMJ1.CMJ1.isFree", "HollowGlassOne");
        hollowGlassTaskChild(930, CMJ1ModbusTcp.readUInt16(42027 - offset) + "", "HollowGlassOne");
    }
    @Scheduled(fixedDelay = 5000)
    public void hollowGlassTaskTwo() {
        hollowGlassTaskChild(931, "ZKQ2.ZKQ2.isFree", "HollowGlassTwo");
        S7DataZKExtra s7DataZKExtra = s7SerializerZKQ2.read(S7DataZKExtra.class);
        hollowGlassTaskChild(931, (s7DataZKExtra.getIsFree() ? 1 : 0) + "", "HollowGlassTwo");
    }
    @Scheduled(fixedDelay = 5000)
    public void hollowGlassTaskThree() {
        S7DataZKExtra s7DataZKExtra = s7SerializerZKQ2.read(S7DataZKExtra.class);
        //todo:暂无三线的空闲状态信号,临时标签空闲状态
        hollowGlassTaskChild(932, "ZKQ3.ZKQ3.isFree", "HollowGlassThree");
        hollowGlassTaskChild(932, (s7DataZKExtra.getIsFree03() ? 1 : 0) + "", "HollowGlassThree");
    }
    public void hollowGlassTaskChild(int cell, String isFreeTag, String websocketName) {
        List<HollowGlassOutRelationInfo> taskList = hollowGlassOutRelationInfoService.list(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
                .in(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START).eq(HollowGlassOutRelationInfo::getCell, cell));
        JSONObject jsonObject = new JSONObject();
        if (CollectionUtil.isNotEmpty(taskList)) {
            List<Long> taskIdList = taskList.stream().map(HollowGlassOutRelationInfo::getId).collect(Collectors.toList());
            List<HollowGlassQueueInfo> list = hollowGlassQueueInfoService.list(new LambdaQueryWrapper<HollowGlassQueueInfo>().in(HollowGlassQueueInfo::getRelationId, taskIdList));
            jsonObject.append("queueInfo", list);
        }
//        List<HollowGlassOutRelationInfo> taskList = hollowGlassOutRelationInfoService.list(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
//                .in(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START).eq(HollowGlassOutRelationInfo::getCell, cell));
        JSONObject jsonObject = new JSONObject(true);
//        if (CollectionUtil.isNotEmpty(taskList)) {
//            List<Long> taskIdList = taskList.stream().map(HollowGlassOutRelationInfo::getId).collect(Collectors.toList());
//            List<HollowGlassQueueInfo> list = hollowGlassQueueInfoService.list(new LambdaQueryWrapper<HollowGlassQueueInfo>().in(HollowGlassQueueInfo::getRelationId, taskIdList));
//            jsonObject.append("queueInfo", list);
//        }
        Map<String, List<HollowGlassQueueInfo>> queueInfo = hollowGlassOutRelationInfoService.appointHollowTaskDetails(cell);
        jsonObject.append("queueInfo", queueInfo);
        try {
            //930空闲信号
            ReadWriteEntity freeOneRequestEntity = miloService.readFromOpcUa(isFreeTag);
            jsonObject.append("freeRequest", freeOneRequestEntity.getValue());
            jsonObject.append("freeRequest", isFreeTag);
        } catch (Exception e) {
            log.error("opc存在异常", e);
        }
        List<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get(websocketName);
        if (CollectionUtil.isNotEmpty(sendwServer)) {
            for (WebSocketServer socketServer : sendwServer) {
                if (socketServer != null && socketServer.session.isOpen()) {
                    socketServer.sendMessage(jsonObject.toString());
                }
            }
        }
        webSocketUtils.sendToWeb(websocketName, jsonObject);
    }
    @Scheduled(fixedDelay = 1000)
@@ -110,22 +146,7 @@
        try {
            //查询使用数据源1查询数据
            queryDataSource1(jsonObject);
            ArrayList<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get("hollowGlassMessage");
            if (sendwServer != null) {
                for (WebSocketServer webserver : sendwServer) {
                    if (webserver != null) {
                        webserver.sendMessage(jsonObject.toString());
                        List<String> messages = webserver.getMessages();
                        if (!messages.isEmpty()) {
                            // // 将最后一个消息转换为整数类型的列表
                            webserver.clearMessages();
                        }
                    } else {
                        log.info("Home is closed");
                    }
                }
            }
            webSocketUtils.sendToWeb("hollowGlassMessage", jsonObject);
        } catch (Exception e) {
            e.printStackTrace();
        }
@@ -133,6 +154,9 @@
    public void queryDataSource1(JSONObject jsonObject) throws Exception {
        S7DataZKDLPOne s7DataZKDLPOne = s7SerializerZKDLPOne.read(S7DataZKDLPOne.class);
        S7DataZKDLPTwo s7DataZKDLPTwo = s7SerializerZKDLPTwo.read(S7DataZKDLPTwo.class);
        S7DataZKExtra s7DataZKExtra = s7SerializerZKQ2.read(S7DataZKExtra.class);
        List<Double> carPostion = new ArrayList<>();
        carPostion.add(0.25);
        carPostion.add(0.5);
@@ -143,14 +167,46 @@
        try {
            //进片任务数据
            List<BigStorageTaskVO> inTaskList = new ArrayList();
            ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.FROM1");
            for (int i = 1; i <= 6; i++) {
                ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP2A.DLP2A.DI" + i);
                ReadWriteEntity targetSlotWord = miloService.readFromOpcUa("DLP2A.DLP2A.TO" + i);
                ReadWriteEntity stateWord = miloService.readFromOpcUa("DLP2A.DLP2A.STATE" + i);
                if (null != requestWord.getValue()) {
            String fromOpcUa = s7DataZKDLPOne.getFrom1().toString();
            for (int i = 0; i < 6; i++) {
                String requestWord = "";
                String stateWord = "";
                String targetSlotWord = "";
                switch (i) {
                    case 0:
                        requestWord = s7DataZKDLPOne.getId1();
                        stateWord = s7DataZKDLPOne.getState1().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo1().toString();
                        break;
                    case 1:
                        requestWord = s7DataZKDLPOne.getId2();
                        stateWord = s7DataZKDLPOne.getState2().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo2().toString();
                        break;
                    case 2:
                        requestWord = s7DataZKDLPOne.getId3();
                        stateWord = s7DataZKDLPOne.getState3().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo3().toString();
                        break;
                    case 3:
                        requestWord = s7DataZKDLPOne.getId4();
                        stateWord = s7DataZKDLPOne.getState4().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo4().toString();
                        break;
                    case 4:
                        requestWord = s7DataZKDLPOne.getId5();
                        stateWord = s7DataZKDLPOne.getState5().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo5().toString();
                        break;
                    case 5:
                        requestWord = s7DataZKDLPOne.getId6();
                        stateWord = s7DataZKDLPOne.getState6().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo6().toString();
                        break;
                }
                if (StringUtils.isNotEmpty(requestWord)) {
                    BigStorageTaskVO task = new BigStorageTaskVO();
                    task.setGlassId(requestWord.getValue() + "");
                    task.setGlassId(requestWord);
                    int isExistCount = hollowBigStorageCageDetailsService.count(new LambdaQueryWrapper<HollowBigStorageCageDetails>().in(HollowBigStorageCageDetails::getGlassId, task.getGlassId())
                            .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
                    if (isExistCount > 0) {
@@ -158,9 +214,9 @@
                    } else {
                        task.setIsSame(0);
                    }
                    task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
                    task.setTargetSlot(Integer.parseInt(targetSlotWord.getValue() + ""));
                    task.setTaskState(Integer.parseInt(stateWord.getValue() + ""));
                    task.setStartSlot(Integer.parseInt(fromOpcUa));
                    task.setTargetSlot(Integer.parseInt(targetSlotWord));
                    task.setTaskState(Integer.parseInt(stateWord));
                    inTaskList.add(task);
                    continue;
                }
@@ -171,35 +227,86 @@
        }
        try {
            //进片联机
            ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2A.DLP2A.mesControl");
            jsonObject.append("inkageEntity", inkageEntity.getValue());
            Boolean inkageEntity = s7DataZKDLPOne.getMesControl();
            jsonObject.append("inkageEntity", inkageEntity);
            //进片请求
            ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP2A.DLP2A.RequestMes");
            jsonObject.append("requestEntity", requestEntity.getValue());
            String requestEntity = s7DataZKDLPOne.getRequestMes().toString();
            jsonObject.append("requestEntity", requestEntity);
            //启动命令
            ReadWriteEntity mesReplyEntity = miloService.readFromOpcUa("DLP2A.DLP2A.MesReply");
            jsonObject.append("mesReplyEntity", mesReplyEntity.getValue());
            String mesReplyEntity = s7DataZKDLPOne.getMesReply().toString();
            jsonObject.append("mesReplyEntity", mesReplyEntity);
            //出片联机
            ReadWriteEntity outInkageEntity = miloService.readFromOpcUa("DLP2B.DLP2B.mesControl");
            jsonObject.append("outInkageEntity", outInkageEntity.getValue());
            String outInkageEntity = s7DataZKDLPTwo.getMesControl().toString();
            jsonObject.append("outInkageEntity", outInkageEntity);
            //出片请求
            ReadWriteEntity outRequestEntity = miloService.readFromOpcUa("DLP2B.DLP2B.RequestMes");
            jsonObject.append("outRequestEntity", outRequestEntity.getValue());
            String outRequestEntity = s7DataZKDLPTwo.getRequestMes().toString();
            jsonObject.append("outInkageEntity", outInkageEntity);
            //930空闲信号
            ReadWriteEntity freeOneRequestEntity = miloService.readFromOpcUa("CMJ1.CMJ1.isFree");
            jsonObject.append("freeOneRequestEntity", freeOneRequestEntity.getValue());
            jsonObject.append("freeOneRequestEntity", CMJ1ModbusTcp.readUInt16(42027 - offset));
            //931空闲信号
            ReadWriteEntity freeTwoRequestEntity = miloService.readFromOpcUa("ZKQ2.ZKQ2.isFree");
            jsonObject.append("freeTwoRequestEntity", freeTwoRequestEntity.getValue());
            jsonObject.append("freeTwoRequestEntity", s7DataZKExtra.getIsFree());
            //932空闲信号
            ReadWriteEntity freeThreeRequestEntity = miloService.readFromOpcUa("ZKQ3.ZKQ3.isFree");
            jsonObject.append("freeThreeRequestEntity", freeThreeRequestEntity.getValue());
            jsonObject.append("freeThreeRequestEntity", s7DataZKExtra.getIsFree());
        } catch (Exception e) {
            //todo:不做任务处理
        }
        //出片任务数据
        List<BigStorageCageTask> outTaskList = bigStorageCageTaskService.queryTaskMessage("big_storage_cage_out_two_task");
        List<BigStorageCageTask> outTaskList = new ArrayList<>();
        for (int i = 0; i < 6; i++) {
            BigStorageCageTask bigStorageCageTask = new BigStorageCageTask();
            String glassId = "";
            Integer startSlot = 0;
            Integer targetSlot = 0;
            Integer taskState = 0;
            switch (i) {
                case 0:
                    glassId = s7DataZKDLPTwo.getId1();
                    startSlot = s7DataZKDLPTwo.getFrom1();
                    targetSlot = s7DataZKDLPTwo.getTo1();
                    taskState = s7DataZKDLPTwo.getState1();
                    ;
                    break;
                case 1:
                    glassId = s7DataZKDLPTwo.getId2();
                    startSlot = s7DataZKDLPTwo.getFrom2();
                    targetSlot = s7DataZKDLPTwo.getTo2();
                    taskState = s7DataZKDLPTwo.getState2();
                    break;
                case 2:
                    glassId = s7DataZKDLPTwo.getId3();
                    startSlot = s7DataZKDLPTwo.getFrom3();
                    targetSlot = s7DataZKDLPTwo.getTo3();
                    taskState = s7DataZKDLPTwo.getState3();
                    break;
                case 3:
                    glassId = s7DataZKDLPTwo.getId4();
                    startSlot = s7DataZKDLPTwo.getFrom4();
                    targetSlot = s7DataZKDLPTwo.getTo4();
                    taskState = s7DataZKDLPTwo.getState4();
                    break;
                case 4:
                    glassId = s7DataZKDLPTwo.getId5();
                    startSlot = s7DataZKDLPTwo.getFrom5();
                    targetSlot = s7DataZKDLPTwo.getTo5();
                    taskState = s7DataZKDLPTwo.getState5();
                    break;
                case 5:
                    glassId = s7DataZKDLPTwo.getId6();
                    startSlot = s7DataZKDLPTwo.getFrom6();
                    targetSlot = s7DataZKDLPTwo.getTo6();
                    taskState = s7DataZKDLPTwo.getState6();
                    break;
            }
            if (StringUtils.isNotEmpty(glassId)) {
                bigStorageCageTask.setGlassId(glassId);
                bigStorageCageTask.setStartSlot(startSlot);
                bigStorageCageTask.setTargetSlot(targetSlot);
                bigStorageCageTask.setTaskState(taskState);
                outTaskList.add(bigStorageCageTask);
            }
        }
        jsonObject.append("bigStorageCageDetailsOutTask", outTaskList);
        //调度开关
@@ -210,6 +317,14 @@
            dispatchHollowSwitch = redisUtil.getCacheObject("dispatchHollowSwitch");
        }
        jsonObject.append("dispatchHollowSwitch", dispatchHollowSwitch);
        //调度开关
        boolean priorityHollowSwitch = false;
        if (redisUtil.getCacheObject("priorityHollowSwitch") == null) {
            redisUtil.setCacheObject("priorityHollowSwitch", false);
        } else {
            priorityHollowSwitch = redisUtil.getCacheObject("priorityHollowSwitch");
        }
        jsonObject.append("priorityHollowSwitch", priorityHollowSwitch);
        //理片笼使用情况
        List<Map<String, Object>> bigStorageCageUsage = hollowBigStorageCageService.selectBigStorageCageUsage();
@@ -219,6 +334,15 @@
        HollowBigStorageDetailsQueryVO hollowBigStorageDetailsQueryVO = new HollowBigStorageDetailsQueryVO();
        List<FlowCardGlassInfoDTO> bigStorageCageUsageSummary = hollowGlassRelationInfoService.queryHollowAllFlowCardSummary(hollowBigStorageDetailsQueryVO);
        jsonObject.append("bigStorageCageUsageSummary", bigStorageCageUsageSummary);
        //缺片详情
        List<LackDetailsDTO> lackDetailsList = hollowGlassRelationInfoService.queryAllLackByFlowCard();
        jsonObject.append("lackDetailsList", lackDetailsList);
        jsonObject.append("alarmInfo", productAlarmInfoService.list(new LambdaQueryWrapper<ProductAlarmInfo>()
                .eq(ProductAlarmInfo::getState, Const.LOAD_RAW_GLASS_NEW)
                .eq(ProductAlarmInfo::getAlarmModule, ALARM_MODULE)
                .eq(ProductAlarmInfo::getAlarmType, ALARM_TYPE)));
    }
    @Scheduled(fixedDelay = 1000)
@@ -230,20 +354,8 @@
        //钢化饼图数据
        List<PieChartVO> pieChartVOS = hollowGlassOutRelationInfoService.queryPieChart();
        jsonObject.append("pieChartVOS", pieChartVOS);
        ArrayList<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get("largenScreen");
        if (sendwServer != null) {
            for (WebSocketServer webserver : sendwServer) {
                if (webserver != null) {
                    webserver.sendMessage(jsonObject.toString());
                    List<String> messages = webserver.getMessages();
                    if (!messages.isEmpty()) {
                        // // 将最后一个消息转换为整数类型的列表
                        webserver.clearMessages();
                    }
                } else {
                    log.info("largenScreen is closed");
                }
            }
        }
        List<RunTime> hollowRunTimes = hollowBigStorageCageHistoryTaskService.queryRunTimes(LocalDate.now().format(DateTimeFormatter.ofPattern("yyyy-MM-dd")));
        jsonObject.append("hollowRunTimes", hollowRunTimes);
        webSocketUtils.sendToWeb("largenScreen", jsonObject);
    }
}