方案一：中空添加笼子，mes进片规则调整,

zhoushihao

2025-10-15 98d910d50caec227bee5f9e7dfae4d7046089a5c

 hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageHollowTask.java

@@ -228,38 +228,38 @@
        Integer slotMaxThickness = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_THICKNESS);
        //按照玻璃厚度分组，判断剩余格子是否可以存放
        Map<Double, Long> thickCountMap = glassInfoList.stream().collect(Collectors.groupingBy(GlassInfo::getThickness, Collectors.counting()));
        if (glassInfoList.get(0).getThickness() < slotMaxThickness) {
            for (Map.Entry<Double, Long> entry : thickCountMap.entrySet()) {
                int count = hollowBigStorageCageService.count(new LambdaQueryWrapper<HollowBigStorageCage>()
                        .eq(HollowBigStorageCage::getEnableState, Const.SLOT_ON).eq(HollowBigStorageCage::getRemainWidth, slotWidth)
                        .le(HollowBigStorageCage::getMinThickness, entry.getKey())
                        .ge(HollowBigStorageCage::getMaxThickness, entry.getKey()));
                if (count < entry.getValue()) {
                    log.info("笼内格子剩余数量不足，结束本次进片");
                    //向plc发送报警:笼内格子剩余数量不足
                    s7DataZKDLPOne = new S7DataZKDLPOne();
                    s7DataZKDLPOne.setAlramSignal(16);
                    s7SerializerZKDLPOne.write(s7DataZKDLPOne);
                    return;
                }
            }
        }
        //超大尺寸
        Integer slotMaxHeight = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_HEIGHT);
        Integer slotMaxthickness = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_THICKNESS);
        if (slotMaxHeight < Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) || glassInfoList.get(0).getThickness() >= slotMaxthickness) {
            int count = hollowBigStorageCageDetailsService.count(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
                    .eq(HollowBigStorageCageDetails::getSlot, THROUGH_SLOT)
                    .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
            if (count > 0) {
                log.info("直通片台存在玻璃，结束本次进片");
                //向plc发送报警:直通片台存在玻璃，无法继续直通
//        if (glassInfoList.get(0).getThickness() < slotMaxThickness) {
        for (Map.Entry<Double, Long> entry : thickCountMap.entrySet()) {
            int count = hollowBigStorageCageService.count(new LambdaQueryWrapper<HollowBigStorageCage>()
                    .eq(HollowBigStorageCage::getEnableState, Const.SLOT_ON).eq(HollowBigStorageCage::getRemainWidth, slotWidth)
                    .le(HollowBigStorageCage::getMinThickness, entry.getKey())
                    .ge(HollowBigStorageCage::getMaxThickness, entry.getKey()));
            if (count < entry.getValue()) {
                log.info("笼内格子剩余数量不足，结束本次进片");
                //向plc发送报警:笼内格子剩余数量不足
                s7DataZKDLPOne = new S7DataZKDLPOne();
                s7DataZKDLPOne.setAlramSignal(64);
                s7DataZKDLPOne.setAlramSignal(16);
                s7SerializerZKDLPOne.write(s7DataZKDLPOne);
                return;
            }
        }
//        }
        //超大尺寸
//        Integer slotMaxHeight = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_HEIGHT);
//        Integer slotMaxthickness = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_THICKNESS);
//        if (slotMaxHeight < Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) || glassInfoList.get(0).getThickness() >= slotMaxthickness) {
//            int count = hollowBigStorageCageDetailsService.count(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
//                    .eq(HollowBigStorageCageDetails::getSlot, THROUGH_SLOT)
//                    .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
//            if (count > 0) {
//                log.info("直通片台存在玻璃，结束本次进片");
//                //向plc发送报警:直通片台存在玻璃，无法继续直通
//                s7DataZKDLPOne = new S7DataZKDLPOne();
//                s7DataZKDLPOne.setAlramSignal(64);
//                s7SerializerZKDLPOne.write(s7DataZKDLPOne);
//                return;
//            }
//        }

        log.info("将钢化小片表内的状态改为钢化结束，玻璃id有：{}", glassIdList);
        //修改钢化任务表中的状态
@@ -278,8 +278,9 @@
        Integer glassGap = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_GLASS_GAP);

        log.info("开始计算目标格子,玻璃id有：{}", inTaskList);
        if (slotMaxHeight > Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) && glassInfoList.get(0).getThickness() < slotMaxthickness) {
            for (BigStorageCageTask task : inTaskList) {
//        if (slotMaxHeight > Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) && glassInfoList.get(0).getThickness() < slotMaxthickness) {
        for (BigStorageCageTask task : inTaskList) {
            if (from == 910) {
                GlassInfo info = glassListMap.get(task.getGlassId()).get(0);
                HollowBigStorageDTO bigStorageDTO = null;
                try {
@@ -347,29 +348,29 @@
                        .eq(HollowGlassRelationInfo::getSlotSequence, bigStorageDTO.getSlotSequence())
                        .eq(HollowGlassRelationInfo::getHollowSequence, bigStorageDTO.getHollowSequence())
                );

            } else {
                task.setTargetSlot(THROUGH_SLOT);
                //存放历史任务
                HollowBigStorageCageHistoryTask historyTask = new HollowBigStorageCageHistoryTask();
                BeanUtils.copyProperties(task, historyTask);
                historyTask.setTaskType(Const.BIG_STORAGE_AFTER_IN);
                historyTask.setGlassCount(glassInfoList.size());
                historyTask.setTaskState(Const.ENGINEERING_NEW);
                historyTasks.add(historyTask);
                GlassInfo info = glassInfoList.get(0);
                HollowBigStorageCageDetails cageDetails = new HollowBigStorageCageDetails();
                BeanUtils.copyProperties(info, cageDetails);
                cageDetails.setSlot(THROUGH_SLOT);
                cageDetails.setState(Const.GLASS_STATE_NEW);
                cageDetails.setDeviceId(0);
                cageDetails.setSequence(0);
                cageDetails.setHollowSequence(0);
                cageDetails.setGap(glassGap);
                cageDetails.setFilmsId(info.getFilmsid());
                cageDetails.setId(null);
                hollowBigStorageCageDetailsService.save(cageDetails);
            }
        } else {
            BigStorageCageTask task = inTaskList.get(0);
            task.setTargetSlot(THROUGH_SLOT);
            //存放历史任务
            HollowBigStorageCageHistoryTask historyTask = new HollowBigStorageCageHistoryTask();
            BeanUtils.copyProperties(task, historyTask);
            historyTask.setTaskType(Const.BIG_STORAGE_AFTER_IN);
            historyTask.setGlassCount(glassInfoList.size());
            historyTask.setTaskState(Const.ENGINEERING_NEW);
            historyTasks.add(historyTask);
            GlassInfo info = glassInfoList.get(0);
            HollowBigStorageCageDetails cageDetails = new HollowBigStorageCageDetails();
            BeanUtils.copyProperties(info, cageDetails);
            cageDetails.setSlot(THROUGH_SLOT);
            cageDetails.setState(Const.GLASS_STATE_NEW);
            cageDetails.setDeviceId(0);
            cageDetails.setSequence(0);
            cageDetails.setHollowSequence(0);
            cageDetails.setGap(glassGap);
            cageDetails.setFilmsId(info.getFilmsid());
            cageDetails.setId(null);
            hollowBigStorageCageDetailsService.save(cageDetails);
        }

        //历史数据入库
@@ -852,6 +853,28 @@

    }

    @Scheduled(fixedDelay = 1000)
    public void inCarTask() {
        //读取协议数据
        S7DataZKDLPTwo s7DataZKDLPTwo = s7SerializerZKDLPTwo.read(S7DataZKDLPTwo.class);
        //汇报字为1 启动字为1是  清除所有任务信息
        //启动字和汇报字是否均为0
        List<String> glassIdList = hollowGlassQueueInfoService.queryNeedInCarGlass();
        if (CollectionUtil.isEmpty(glassIdList)) {
            return;
        }
        List<HollowBigStorageCageDetails> list = hollowBigStorageCageDetailsService.list(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
                .eq(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN)
                .in(HollowBigStorageCageDetails::getDeviceId, 5)
                .in(HollowBigStorageCageDetails::getGlassId, glassIdList));
        if (CollectionUtil.isEmpty(list)) {
            return;
        }
        //todo:生成进进片大车任务

    }


    private void dealDamageInTask(List<BigStorageCageTask> damageTaskList) {
//        获取进片任务表中状态为破损的数据
        log.info("破损的玻璃信息有：{}", damageTaskList);