ZengTao
2025-07-07 a647092c6deccf7caf64a0cdf897861694a8a9c7
hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageNewTask.java
@@ -102,23 +102,17 @@
    @Scheduled(fixedDelay = 1000)
    public void inBigStorageTask() throws Exception {
        S7DataDLPOne s7DataDLPOne = s7SerializerDLPOne.read(S7DataDLPOne.class);
        log.info("进片任务开始{}",s7DataDLPOne);
//        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP1A.DLP1A.mesControl");
//        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        log.info("进片任务开始{}", s7DataDLPOne);
        Boolean inkageEntity = s7DataDLPOne.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态,结束进片任务");
            return;
        }
//        ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP1A.DLP1A.RequestMes");
//        if (!"1".equals(requestEntity.getValue() + "")) {
        String requestEntity = s7DataDLPOne.getRequestMes().toString();
        if (!"1".equals(requestEntity)) {
            log.info("当前未收到进片请求,结束进片任务");
            return;
        }
//        ReadWriteEntity mesReplyEntity = miloService.readFromOpcUa("DLP1A.DLP1A.MesReply");
//        if ("1".equals(mesReplyEntity.getValue() + "")) {
        String mesReplyEntity = s7DataDLPOne.getMesReply().toString();
        if ("1".equals(mesReplyEntity)) {
            log.info("有正在执行的任务,结束进片任务");
@@ -126,23 +120,17 @@
        }
        //获取进片任务信息
        List<BigStorageCageTask> inTaskList = new ArrayList();
//        ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP1A.DLP1A.FROM1");
        String fromOpcUa = s7DataDLPOne.getFrom1().toString();
        List<String> ids = s7DataDLPOne.getIds();
        List<String> glassIdList = new ArrayList<>();
        for (int i = 0; i < 6; i++) {
//            ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP1A.DLP1A.DI" + i);
            String requestWord = ids.get(i);
//            if (null != requestWord.getValue()) {
            if (null != requestWord && !requestWord.isEmpty()) {
                BigStorageCageTask task = new BigStorageCageTask();
//                task.setGlassId(requestWord.getValue() + "");
                task.setGlassId(requestWord);
//                task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
                task.setStartSlot(Integer.parseInt(fromOpcUa));
                inTaskList.add(task);
//                glassIdList.add(requestWord.getValue() + "");
                glassIdList.add(requestWord);
                continue;
            }
@@ -152,13 +140,10 @@
            return;
        }
        log.info("获取任务的玻璃id:{}", glassIdList);
//        ReadWriteEntity countEntity = miloService.readFromOpcUa("DLP1A.DLP1A.glassCount");
        String countEntity = s7DataDLPOne.getGlassCount().toString();
//        if (null == countEntity.getValue() || Integer.parseInt(countEntity.getValue() + "") != glassIdList.size()) {
        if (null == countEntity || Integer.parseInt(countEntity) != glassIdList.size()) {
            log.info("当前大车进片玻璃数量{}与mes读取到的数量{}不匹配,结束进片任务", countEntity, glassIdList.size());
            //向plc发送报警:当前大车进片玻璃数量与mes读取到的数量不匹配
//            miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 1));
            s7DataDLPOne = new S7DataDLPOne();
            s7DataDLPOne.setAlarmSignal(1);
            s7SerializerDLPOne.write(s7DataDLPOne);
@@ -169,7 +154,6 @@
            if (entry.getValue() > 1) {
                log.info("进片玻璃{}存在相同,结束本次任务", entry.getKey());
                //向plc发送报警:同一车进片玻璃存在相同
//                miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 2));
                s7DataDLPOne = new S7DataDLPOne();
                s7DataDLPOne.setAlarmSignal(2);
                s7SerializerDLPOne.write(s7DataDLPOne);
@@ -181,7 +165,6 @@
        if (CollectionUtil.isNotEmpty(detailsList)) {
            log.info("理片笼存在相同的进片玻璃{},结束本次任务", detailsList);
            //向plc发送报警:理片笼存在相同的进片玻璃
//            miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 4));
            s7DataDLPOne = new S7DataDLPOne();
            s7DataDLPOne.setAlarmSignal(4);
            s7SerializerDLPOne.write(s7DataDLPOne);
@@ -192,7 +175,6 @@
        if (glassInfoList.size() != inTaskList.size()) {
            log.info("进片任务数量{}与玻璃数量{}不匹配,结束本次进片", inTaskList.size(), glassInfoList.size());
            //向plc发送报警:进片任务数量与系统查询到的玻璃数量不匹配
//            miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 8));
            s7DataDLPOne = new S7DataDLPOne();
            s7DataDLPOne.setAlarmSignal(8);
            s7SerializerDLPOne.write(s7DataDLPOne);
@@ -254,7 +236,6 @@
                GlassInfo info = glassListMap.get(task.getGlassId()).get(0);
                BigStorageDTO bigStorageDTO = bigStorageGlassInfoService.queryBigStorageTargetSlot(info.getEngineerId(), info.getTemperingLayoutId(), info.getTemperingFeedSequence());
                //获取目标格子信息
//            BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info);
//            临时更新格子的剩余尺寸:防止相邻玻璃进同一格子造成剩余尺寸不足,玻璃越界的情况,任务完成后再次更新大理片笼表剩余宽度(按照笼内玻璃数量更新大理片笼剩余尺寸)
                bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>()
                        .set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - Math.max(info.getWidth(), info.getHeight()) - glassGap)
@@ -284,7 +265,6 @@
        } else {
            BigStorageCageTask task = inTaskList.get(0);
            task.setTargetSlot(THROUGH_SLOT);
//            bigStorageCageTaskService.updateTaskMessage("big_storage_cage_in_one_task", task);
            //存放历史任务
            BigStorageCageHistoryTask historyTask = new BigStorageCageHistoryTask();
            BeanUtils.copyProperties(task, historyTask);
@@ -308,12 +288,6 @@
        //历史数据入库
        bigStorageCageHistoryTaskService.saveBatch(historyTasks);
        //向opc发送启动信号
//        List<ReadWriteEntity> list = new ArrayList<>();
//        for (int i = 1; i <= inTaskList.size(); i++) {
//            list.add(generateReadWriteEntity("DLP1A.DLP1A.TO" + i, inTaskList.get(i - 1).getTargetSlot()));
//        }
//        list.add(generateReadWriteEntity("DLP1A.DLP1A.MesReply", 1));
//        miloService.writeToOpcWord(list);
        s7DataDLPOne = new S7DataDLPOne();
        for (int i = 0; i < inTaskList.size(); i++) {
            Integer value = Integer.parseInt(inTaskList.get(i).getTargetSlot().toString());
@@ -348,16 +322,12 @@
    public void outBigStorageTask() throws Exception {
        Date startDate = new Date();
        S7DataDLPTwo s7DataWLTwo = s7SerializerDLPTwo.read(S7DataDLPTwo.class);
        log.info("出片任务开始{}",s7DataWLTwo);
//        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP1B.DLP1B.mesControl");
//        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        log.info("出片任务开始{}", s7DataWLTwo);
        Boolean inkageEntity = s7DataWLTwo.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态,结束进片任务");
            return;
        }
//        ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP1B.DLP1B.RequestMes");
//        if (!"1".equals(requestEntity.getValue() + "")) {
        String requestEntity = s7DataWLTwo.getRequestMes().toString();
        if (!"1".equals(requestEntity)) {
            log.info("当前未收到出片请求,结束出片任务");
@@ -365,7 +335,6 @@
        }
        //获取出片任务表
        List<BigStorageCageTask> outTaskList = getOutTaskList(s7DataWLTwo);
//        List<BigStorageCageTask> outTaskList = bigStorageCageTaskService.queryTaskMessage("big_storage_cage_out_one_task");
        if (CollectionUtil.isNotEmpty(outTaskList)) {
            log.info("有正在执行的出片任务,结束本次出片任务");
            return;
@@ -481,30 +450,21 @@
    @Scheduled(fixedDelay = 1000)
    public void finishInBigStorageTask() throws Exception {
        S7DataDLPOne s7DataDLPOne = s7SerializerDLPOne.read(S7DataDLPOne.class);
//        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP1A.DLP1A.mesControl");
//        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        Boolean inkageEntity = s7DataDLPOne.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态,结束完成进片任务");
            return;
        }
        //获取进片任务表
//        List<BigStorageCageTask> inTaskList = bigStorageCageTaskService.queryTaskMessage("big_storage_cage_in_one_task");
        List<BigStorageCageTask> inTaskList = new ArrayList();
        List<String> glassIdList = new ArrayList<>();
//        ReadWriteEntity toWord = miloService.readFromOpcUa("DLP1A.DLP1A.TO1");
//        if ("0".equals(toWord.getValue() + "")) {
        String toWord = s7DataDLPOne.getTo1().toString();
        if ("0".equals(toWord)) {
            log.info("完成任务已执行,结束本次完成进片任务");
            return;
        }
        for (int i = 0; i < 6; i++) {
//            ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP1A.DLP1A.DI" + i);
//            ReadWriteEntity statetWord = miloService.readFromOpcUa("DLP1A.DLP1A.STATE" + i);
//            ReadWriteEntity toOpcUa = miloService.readFromOpcUa("DLP1A.DLP1A.TO" + i);
//            ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP1A.DLP1A.FROM" + i);
            String requestWord = "";
            String statetWord = "";
            String toOpcUa = "";
@@ -548,19 +508,13 @@
                    break;
            }
//            if (null != requestWord.getValue()) {
            if (!requestWord.isEmpty()) {
                BigStorageCageTask task = new BigStorageCageTask();
//                task.setGlassId(requestWord.getValue() + "");
//                task.setTargetSlot(Integer.parseInt(toOpcUa.getValue() + ""));
//                task.setTaskState(Integer.parseInt(statetWord.getValue() + ""));
//                task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
                task.setGlassId(requestWord);
                task.setTargetSlot(Integer.parseInt(toOpcUa));
                task.setTaskState(Integer.parseInt(statetWord));
                task.setStartSlot(Integer.parseInt(fromOpcUa));
                inTaskList.add(task);
//                glassIdList.add(requestWord.getValue() + "");
                glassIdList.add(requestWord);
                continue;
            }
@@ -607,17 +561,9 @@
                    .eq(BigStorageCageHistoryTask::getGlassId, item.getGlassId()));
            item.setTargetSlot(0);
            //清空任务表数据
//            bigStorageCageTaskService.updateTaskMessage("big_storage_cage_in_one_task", item);
        }
        //清空启动状态
        //向opc发送启动信号
        //向opc发送启动信号
//        List<ReadWriteEntity> list = new ArrayList<>();
//        for (int i = 1; i <= 6; i++) {
//            list.add(generateReadWriteEntity("DLP1A.DLP1A.TO" + i, 0));
//        }
//        list.add(generateReadWriteEntity("DLP1A.DLP1A.MesReply", 0));
//        miloService.writeToOpcWord(list);
        s7DataDLPOne = new S7DataDLPOne();
        s7DataDLPOne.setTo1(0);
        s7DataDLPOne.setTo2(0);
@@ -632,8 +578,6 @@
    @Scheduled(fixedDelay = 1000)
    public void finishOutBigStorageTask() throws Exception {
        S7DataDLPTwo s7DataWLTwo = s7SerializerDLPTwo.read(S7DataDLPTwo.class);
//        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP1B.DLP1B.mesControl");
//        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        Boolean inkageEntity = s7DataWLTwo.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态,结束完成出片任务");
@@ -641,7 +585,6 @@
        }
        //获取出片任务表
        List<BigStorageCageTask> outTaskList = getOutTaskList(s7DataWLTwo);
//        List<BigStorageCageTask> outTaskList = bigStorageCageTaskService.queryTaskMessage("big_storage_cage_out_one_task");
        if (CollectionUtil.isEmpty(outTaskList)) {
            log.info("当前大车无出片玻璃,结束完成出片任务");
            return;
@@ -725,11 +668,9 @@
            }
        }
//       重置任务表数据
//        bigStorageCageTaskService.updateOutTaskMessage("big_storage_cage_out_one_task");
        resetOutTask();
        //清空启动状态
        //向opc发送启动信号
//        miloService.writeToOpcWord(generateReadWriteEntity("DLP1B.DLP1B.MesReply", 0));
        S7DataDLPTwo s7DataDLPTwo = new S7DataDLPTwo();
        s7DataDLPTwo.setMesReply(0);
        s7SerializerDLPTwo.write(s7DataDLPTwo);
@@ -911,8 +852,6 @@
            }
        }
        s7SerializerDLPTwo.write(s7DataDLPTwo);
//        bigStorageCageTaskService.removeAll("big_storage_cage_out_one_task");
//        bigStorageCageTaskService.saveTaskMessage(tableName, bigStorageCageTaskList);
        List<BigStorageCageHistoryTask> historyList = bigStorageCageTaskList.stream().filter(e -> StringUtils.isNotBlank(e.getGlassId())).map(e -> {
            BigStorageCageHistoryTask history = new BigStorageCageHistoryTask();
            BeanUtils.copyProperties(e, history);