ZengTao
2025-04-01 a52b87449e493d4312cc81c33a4169eb6be3c144
hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageHollowTask.java
@@ -145,7 +145,8 @@
        for (Map.Entry<String, Long> entry : glassCountMap.entrySet()) {
            if (entry.getValue() > 1) {
                log.info("进片玻璃{}存在相同,结束本次任务", entry.getKey());
                //todo:向plc发送报警
                //向plc发送报警:同一车进片玻璃存在相同
                miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 2));
                return;
            }
        }
@@ -153,14 +154,16 @@
                .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL_ZERO));
        if (CollectionUtil.isNotEmpty(detailsList)) {
            log.info("理片笼存在相同的进片玻璃{},结束本次任务", detailsList);
            //todo:向plc发送报警
            //向plc发送报警:理片笼存在相同的进片玻璃
            miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 4));
            return;
        }
        List<GlassInfo> glassInfoList = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIdList));
        if (glassInfoList.size() != inTaskList.size()) {
            log.info("进片任务数量{}与玻璃数量{}不匹配,结束本次进片", inTaskList.size(), glassInfoList.size());
            //todo:向plc发送报警
            //向plc发送报警:进片任务数量与系统查询到的玻璃数量不匹配
            miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 8));
            return;
        }
        //按照玻璃厚度分组,判断剩余格子是否可以存放
@@ -172,18 +175,20 @@
                    .ge(HollowBigStorageCage::getMaxThickness, entry.getKey()));
            if (count < entry.getValue()) {
                log.info("笼内格子剩余数量不足,结束本次进片");
                //todo:向plc发送报警
                //向plc发送报警:笼内格子剩余数量不足
                miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 16));
                return;
            }
        }
        //todo:超大尺寸
        //超大尺寸
        if (slotMaxHeight < Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) || glassInfoList.get(0).getThickness() > slotMaxthickness) {
            int count = hollowBigStorageCageDetailsService.count(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
                    .eq(HollowBigStorageCageDetails::getSlot, THROUGH_SLOT)
                    .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
            if (count > 0) {
                log.info("直通片台存在玻璃,结束本次进片");
                //todo:向plc发送报警
                //向plc发送报警:直通片台存在玻璃,无法继续直通
                miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 64));
                return;
            }
        }
@@ -737,7 +742,7 @@
    }
    private <T extends HollowBigStorageCageBaseInfo> Boolean hollowOutGlassByIsPair(List<T> list, int targetSlot, int isPair, int totalLayer, int isForce) {
    private <T extends HollowBigStorageCageBaseInfo> Boolean hollowOutGlassByIsPair(List<T> list, int targetSlot, int isPair, int totalLayer, int isForce) throws Exception {
        List<T> resultList = new ArrayList<>();
        List<T> tempList = new ArrayList<>();
        int taskType = Const.BIG_STORAGE_AFTER_OUT;
@@ -762,6 +767,13 @@
                        .ge(HollowBigStorageCage::getMaxThickness, list.get(0).getThickness())
                        .eq(HollowBigStorageCage::getRemainWidth, slotWidth)
                        .orderByAsc(HollowBigStorageCage::getMaxThickness).last("limit 1"));
                if (null == storageCage) {
                    //向plc发送报警:直通片台存在玻璃,无法继续直通
                    miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 16));
                    Assert.isFalse(storageCage == null, "任务调度没有多余格子,结束调度任务");
                }
                targetSlot = storageCage.getSlot();
                hollowBigStorageCageService.update(new LambdaUpdateWrapper<HollowBigStorageCage>()
                        .set(HollowBigStorageCage::getRemainWidth, 0).eq(HollowBigStorageCage::getSlot, targetSlot));
@@ -798,7 +810,7 @@
        }
        Assert.isFalse(CollectionUtil.isEmpty(templist), "未获取出片数据,结束出片任务");
        log.info("获取出片任务数据{}条,执行保存", templist.size());
        List<T> baseInfoList = new ArrayList<>();
        List<T> baseInfoList = templist;
        if (1 != isForce) {
            if (taskType == Const.BIG_STORAGE_AFTER_OUT) {
                //校验防止小于等于总层数玻璃片序不匹配的问题,该问题多出现在大片玻璃,3层
@@ -816,21 +828,10 @@
                } else {
                    //大于总层数先取totalLyaer倍数数量的玻璃,保证大车上的玻璃成对传
                    int remainCount = templist.size() % totalLayer;
                    if (targetSlot == 931) {
                        baseInfoList = templist.subList(0, templist.size() - remainCount);
                    if (targetSlot == 930) {
                        baseInfoList = templist.subList(0, totalLayer);
                    } else {
                        //930时玻璃顺序倒序、同一对玻璃倒序
                        baseInfoList = templist.subList(0, templist.size() - remainCount);
                        Map<Integer, List<T>> listMap = baseInfoList.stream().collect(Collectors.groupingBy(T::getHollowSequence));
                        Map<Integer, List<T>> sortListMap = new TreeMap<>(Collections.reverseOrder());
                        sortListMap.putAll(listMap);
                        List<T> resultList = new ArrayList<>();
                        for (Map.Entry<Integer, List<T>> e : sortListMap.entrySet()) {
                            for (T t : e.getValue()) {
                                resultList.add(t);
                            }
                        }
                        baseInfoList = resultList;
                    }
                }
            }
@@ -842,13 +843,13 @@
        for (T t : baseInfoList) {
            bigStorageCageTaskList.add(new BigStorageCageTask(t.getGlassId(), t.getSlot(), targetSlot, 0));
        }
        while (baseInfoList.size() < 6) {
        while (bigStorageCageTaskList.size() < 6) {
            bigStorageCageTaskList.add(new BigStorageCageTask("", 0, 0, 0));
        }
        //清空任务表数据
        bigStorageCageTaskService.removeAll(tableName);
        bigStorageCageTaskService.saveTaskMessage(tableName, bigStorageCageTaskList);
        List<HollowBigStorageCageHistoryTask> historyList = baseInfoList.stream().filter(e -> StringUtils.isNotBlank(e.getGlassId())).map(e -> {
        List<HollowBigStorageCageHistoryTask> historyList = bigStorageCageTaskList.stream().filter(e -> StringUtils.isNotBlank(e.getGlassId())).map(e -> {
            HollowBigStorageCageHistoryTask history = new HollowBigStorageCageHistoryTask();
            BeanUtils.copyProperties(e, history);
            history.setGlassCount(glassCount);