下片功能已完成机械臂交互 待改进：界面新增人工出片功能，移除人工出片阈值校验

zhoushihao

2024-06-27 b08b4b56f53e4a3458da98178c03d44c3688a914

 hangzhoumesParent/moduleService/UnLoadGlassModule/src/main/java/com/mes/downstorage/service/impl/DownStorageCageServiceImpl.java

@@ -1,21 +1,22 @@
package com.mes.downstorage.service.impl;

import com.github.yulichang.query.MPJQueryWrapper;
import com.mes.common.PLCAutoMes;
import com.mes.common.S7control;
import com.mes.device.PlcParameterObject;
import cn.hutool.core.collection.CollectionUtil;
import com.baomidou.mybatisplus.extension.service.impl.ServiceImpl;
import com.github.yulichang.toolkit.JoinWrappers;
import com.github.yulichang.wrapper.MPJLambdaWrapper;
import com.mes.common.config.Const;
import com.mes.downglassinfo.entity.DownGlassTask;
import com.mes.downglassinfo.service.DownGlassTaskService;
import com.mes.downstorage.entity.DownStorageCage;
import com.baomidou.mybatisplus.extension.service.impl.ServiceImpl;
import com.mes.downstorage.entity.DownStorageCageDetails;
import com.mes.downstorage.mapper.DownStorageCageDetailsMapper;
import com.mes.downstorage.mapper.DownStorageCageMapper;
import com.mes.downstorage.service.DownStorageCageDetailsService;
import com.mes.downstorage.service.DownStorageCageService;
import com.mes.glassinfo.entity.GlassInfo;
import com.mes.glassinfo.service.GlassInfoService;
import com.mes.tools.WebSocketServer;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;

@@ -24,7 +25,7 @@

/**
 * <p>
 *  服务实现类
 * 服务实现类
 * </p>
 *
 * @author zhoush
@@ -33,366 +34,159 @@
@Slf4j
@Service
public class DownStorageCageServiceImpl extends ServiceImpl<DownStorageCageMapper, DownStorageCage> implements DownStorageCageService {
    @Autowired
    @Autowired(required = false)
    private DownStorageCageMapper downStorageCageMapper;

    @Autowired
    private GlassInfoService glassInfoService;
    @Autowired
    private DownStorageCageService downStorageCageService;

    @Autowired
    private DownGlassTaskService downGlassTaskService;
    @Override
    public List<Map> gettask(){
        downStorageCageMapper.selectList(null);
//        downStorageCageMapper.selectJoin();
        return null;
    };


    @Autowired
    private DownStorageCageDetailsService downStorageCageDetailsService;
    @Autowired
    private DownStorageCageDetailsMapper downStorageCageDetailsMapper;

    @Override
    public List<DownStorageCageDetails> getCacheLeisure() {
        log.info(" 查询笼子内空闲");
        List<DownStorageCageDetails> list = downStorageCageMapper.selectJoinList(
                DownStorageCageDetails.class, new MPJQueryWrapper<DownStorageCageDetails>()
                        .select("escd.*")
                        .leftJoin("down_storage_cage_details escd on t.slot = escd.slot")
                        .isNull("escd.slot")
                        .orderByAsc("escd.slot")
        );
        return list;
    public DownGlassTask createDownGlassTask(GlassInfo glassInfo, Integer startCell, Integer endCell, String taskType) {
        DownGlassTask downGlassTask = new DownGlassTask();

        BeanUtils.copyProperties(glassInfo, downGlassTask);

        downGlassTask.setStartCell(startCell);
        downGlassTask.setTaskType(taskType);
        downGlassTask.setEndCell(endCell);
        return downGlassTask;
    }

    @Override
    public DownGlassTask createDownGlassTask(DownStorageCageDetails glassInfo, Integer startCell, Integer endCell, String taskType) {
        DownGlassTask downGlassTask = new DownGlassTask();

        BeanUtils.copyProperties(glassInfo, downGlassTask);
        downGlassTask.setStartCell(startCell);
        downGlassTask.setTaskType(taskType);
        downGlassTask.setEndCell(endCell);
        return downGlassTask;
    }


//    @Override
//    public List<Map> getCacheOut(int start, int end) {
//        log.info(" 根据传入的工位查询符合按照顺序和大小出片的小片");
//        List<Map> map = downStorageCageMapper.selectJoinList(
//                Map.class, new MPJQueryWrapper<DownStorageCageDetails>()
//                        .select("escd.*")
//                        .leftJoin("down_storage_cage_details escd on t.slot = escd.slot")
//                        .leftJoin("down_workstation dw on escd.flow_card_id = dw.flow_card_id")
//                        .isNotNull("escd.slot")
//                        .between("dw.workstation_id", start, end)
//                        .orderByAsc("escd.tempering_layout_id, escd.tempering_feed_sequence")
//        );
//        return map;
//    }





    //找到空格子
    @Override
    public List<DownStorageCageDetails> getCacheOut(int start, int end) {
        log.info("根据传入的工位查询符合按照顺序和大小出片的小片");
        return  downStorageCageMapper.selectJoinList(
                DownStorageCageDetails.class, new MPJQueryWrapper<DownStorageCageDetails>()
                        .select("escd.*")
                        .leftJoin("down_storage_cage_details escd on t.slot = escd.slot")
                        .leftJoin("down_workstation dw on escd.flow_card_id = dw.flow_card_id")
                        .leftJoin("glass_info gi on dw.flow_card_id = gi.flowcard_id  and gi.flowcard_id=escd.flow_card_id ")
                        .isNotNull("escd.slot")
                        .between("dw.workstation_id", start, end)
                        .orderByDesc("escd.width")
                        .orderByDesc("escd.height")
    public List<DownStorageCageDetails> selectCacheEmpty() {
        return this.selectJoinList(DownStorageCageDetails.class,
                JoinWrappers.lambda(DownStorageCage.class)
                        .selectAll(DownStorageCage.class)
                        .leftJoin(DownStorageCageDetails.class, on -> on
                                .eq(DownStorageCageDetails::getDeviceId, DownStorageCage::getDeviceId)
                                .eq(DownStorageCageDetails::getSlot, DownStorageCage::getSlot)
                                .eq(DownStorageCageDetails::getState, Const.GLASS_STATE_IN))
                        .isNull(DownStorageCageDetails::getSlot)
        );
    }





    //找到空格子
    @Override
    public List<Map> getCacheInfo() {
        log.info(" 查询笼子内信息");
        return downStorageCageMapper.selectJoinList(
                Map.class, new MPJQueryWrapper<DownStorageCageDetails>()
                        .select("escd.*")
                        .leftJoin("down_storage_cage_details escd on t.slot = escd.slot")
                        .orderByAsc("t.slot")
    public DownStorageCage selectCacheEmpty(int currentSlot, boolean flag) {
        List<DownStorageCage> emptyList = this.selectJoinList(DownStorageCage.class,
                JoinWrappers.lambda(DownStorageCage.class)
                        .selectAll(DownStorageCage.class)
                        .leftJoin(DownStorageCageDetails.class, on -> on
                                .eq(DownStorageCageDetails::getDeviceId, DownStorageCage::getDeviceId)
                                .eq(DownStorageCageDetails::getSlot, DownStorageCage::getSlot)
                                .eq(DownStorageCageDetails::getState, Const.GLASS_STATE_IN))
                        .isNull(DownStorageCageDetails::getSlot)
                        .last("order by abs(t.slot - " + currentSlot + ")  asc limit 2")
        );

    }



    @Override
    public List<DownStorageCageDetails> getIsExistIntoCacheByLayoutAndSequence(Integer tempering_layout_id, Integer tempering_feed_sequence, double width) {
        log.info(" 查询可进此片玻璃的栅格号  找到相同版图id并且大于前面的顺序的空格");
        List<DownStorageCageDetails> list = downStorageCageMapper.selectJoinList(
                DownStorageCageDetails.class, new MPJQueryWrapper<DownStorageCageDetails>()
                        .select("escd.*")
                        .leftJoin("down_storage_cage_details escd on t.slot = escd.slot")
                        .isNotNull("escd.slot")
                        .eq("escd.tempering_layout_id", tempering_layout_id)
                        .lt("escd.tempering_feed_sequence", tempering_feed_sequence)
                        .gt("t.remain_width", width)
                        .orderByAsc("escd.tempering_feed_sequence")
        );
        return list;
    }







    @Override
    public List<DownStorageCageDetails> IsExistIntoCacheByflowcardid(String flowcardid, double width) {
        log.info(" 查询可进此片玻璃的栅格号");
        return downStorageCageMapper.selectJoinList(
                DownStorageCageDetails.class, new MPJQueryWrapper<DownStorageCageDetails>()
                        .select("escd.*")
                        .leftJoin("down_storage_cage_details escd on t.slot = escd.slot")
                        .isNotNull("escd.slot")
                        .lt("escd.flow_card_id", flowcardid)
                        // 条件 t.remain_width - width > 0
                        .apply("t.remain_width - " + width + " > 0")
                        .orderByDesc("escd.tempering_layout_id, escd.tempering_feed_sequence")
        );

    }


    @Override
    public List<DownStorageCageDetails> getIsExistIntoCacheByLayout(Integer tempering_layout_id, double width) {
        log.info(" 查询可进此片玻璃的栅格号");
        return downStorageCageMapper.selectJoinList(
                DownStorageCageDetails.class, new MPJQueryWrapper<DownStorageCageDetails>()
                        .select("escd.*")
                        .leftJoin("down_storage_cage_details escd on t.slot = escd.slot")
                        .isNotNull("escd.slot")
                        .lt("escd.tempering_layout_id", tempering_layout_id)
                        // 条件 t.remain_width - width > 0
                        .apply("t.remain_width - " + width + " > 0")
                        .orderByDesc("escd.tempering_layout_id, escd.tempering_feed_sequence")
        );

    }







    @Override
    public List<DownStorageCageDetails> getIsExistIntoCacheByflowcardid(String flowcardid, double width) {
        log.info(" 单片情况  查询可进此片玻璃的栅格号  找到相同流程卡号的空格");

        return downStorageCageMapper.selectJoinList(
                DownStorageCageDetails.class, new MPJQueryWrapper<DownStorageCageDetails>()
                        .select("escd.*")
                        .leftJoin("down_storage_cage_details escd on t.slot = escd.slot")
                        .isNotNull("escd.slot")
                        .eq("escd.flow_card_id", flowcardid)
                        .gt("t.remain_width", width)
                        .orderByAsc("escd.sequence")
        );

    }


//    @Override
//    public List<DownStorageCageDetails> Out() {
//        log.info("单片情况   根据传入的工位查询符合按照大小出片的小片");
//
//
//        return  downStorageCageMapper.selectJoinList(
//                DownStorageCageDetails.class, new MPJQueryWrapper<DownStorageCageDetails>()
//                        .select("escd.*")
//                        .leftJoin("down_storage_cage_details escd on t.slot = escd.slot")
//                        .leftJoin("down_workstation dw on escd.flow_card_id = dw.flow_card_id")
//                        .isNotNull("escd.slot")
//
//                        .orderByDesc("escd.width")
//                        .orderByDesc("escd.height")
//        );
//    }










    @Override
    public boolean processInto(String Number) {

        //按id查询玻璃信息表里的玻璃
        GlassInfo GlassInfo = glassInfoService.selectGlassId(Number);
        PlcParameterObject plcmes = PLCAutoMes.PlcMesObject;
        //存在此玻璃编号
        if (GlassInfo != null) {
            //同找到同流程卡附近空格
            List<DownStorageCageDetails> list = getIsExistIntoCacheByflowcardid(GlassInfo.getFlowcardId(),  GlassInfo.getWidth());
            if (list.size() > 0) {
                //存在空格
                //1.生成任务：  起始位置0   结束位置this.slot  任务类型 1   （进片任务）
                //2.回复 1进片
                DownStorageCageDetails item = list.get(0);

                //selectInfo.insertCacheTask(GlassInfo.getId() + "", "0", item.getSlot() + "", "1", GlassInfo.getWidth(), GlassInfo.getHeight(), GlassInfo.getFilmsid(), GlassInfo.getThickness(), GlassInfo.getFlowcardId());

                DownGlassTask downGlassTask = new DownGlassTask();
                downGlassTask.setId(GlassInfo.getId());
                downGlassTask.setStartCell("0");
                downGlassTask.setTaskType("1");
                downGlassTask.setEndCell(item.getSlot()+"");
                downGlassTask.setWidth(GlassInfo.getWidth());
                downGlassTask.setHeight(GlassInfo.getHeight());
                downGlassTask.setFilmsid(GlassInfo.getFilmsid()+"");
                downGlassTask.setThickness(GlassInfo.getThickness());
                downGlassTask.setFlowCardId(GlassInfo.getFlowcardId());
                downGlassTaskService.insertCacheTask(downGlassTask);

                S7control.getinstance().WriteWord(plcmes.getPlcParameter("MESToGaStatus").getAddress(), (short) 1);


                //完成后插入小片数据到缓存表
                return true;
            }

        } else {
            // ID编号不存在   不处理/回复PLC  进行报警提示
        if (flag && CollectionUtil.isNotEmpty(emptyList)) {
            return emptyList.get(0);
        }
        //返回结果
        return false;
        if (CollectionUtil.isEmpty(emptyList) || emptyList.size() == 1) {
            return null;
        }
        return emptyList.get(0);
    }

    @Override
    public List<DownStorageCageDetails> selectCacheMax() {
        return baseMapper.selectJoinList(DownStorageCageDetails.class,
                JoinWrappers.lambda(DownStorageCage.class)
                        // 添加 DownStorageCage 的 enableState 为 1 的条件
                        .select(DownStorageCageDetails::getFlowCardId)
                        .leftJoin(DownStorageCageDetails.class, on -> on
                                .eq(DownStorageCageDetails::getDeviceId, DownStorageCage::getDeviceId)
                                .eq(DownStorageCageDetails::getSlot, DownStorageCage::getSlot)
                                .eq(DownStorageCageDetails::getState, Const.GLASS_STATE_IN))
                        .isNull(DownStorageCageDetails::getSlot)
                        .eq(DownStorageCage::getEnableState, 1)
                        .groupBy(DownStorageCageDetails::getFlowCardId) // 根据 flowCardId 分组
                        // 使用子查询和排序来获取相同 FlowCardId 中的最多记录
                        .having("count(*) = (select max(cnt) from (select count(*) as cnt from down_storage_cage_details group by flow_card_id) as temp)")

        );
    }


    @Override
    public List<Map<String, Object>> selectDownStorageCages() {
        return baseMapper.selectJoinMaps(JoinWrappers.lambda(DownStorageCage.class)
                .selectAll(DownStorageCage.class)
                .selectAs(DownStorageCageDetails::getId, "esdId")
                .select(DownStorageCageDetails::getGlassId, DownStorageCageDetails::getWidth, DownStorageCageDetails::getHeight, DownStorageCageDetails::getId)
                .leftJoin(DownStorageCageDetails.class, on -> on
                        .eq(DownStorageCageDetails::getDeviceId, DownStorageCage::getDeviceId)
                        .eq(DownStorageCageDetails::getSlot, DownStorageCage::getSlot)
                        .eq(DownStorageCageDetails::getState, Const.GLASS_STATE_IN))
        );

    }

    /**
     * 理片 出
     * 修改理片笼信息 功能：对笼内栅格玻璃 【启用/禁用】
     *
     * @param downStorageCage
     * @return
     */
    //
    @Override
    public boolean processOut() {
        // 查询任务
    public boolean updateDownStorageCage(DownStorageCage downStorageCage) {
        DownStorageCage downItem = baseMapper.selectById(downStorageCage.getId());
        downItem.setEnableState(downStorageCage.getEnableState());
        baseMapper.updateById(downItem);
        return true;
    }


        PlcParameterObject plcmes = PLCAutoMes.PlcMesObject;

        List<DownStorageCageDetails> list = getCacheOut(1, 5);
        List<DownStorageCageDetails> list2 = getCacheOut(6, 10);
        List<DownStorageCageDetails> list3 = getCacheOut(1, 10);
        //自动绑定架子



        // 优先 超出尺寸优先人工出片 人工处理

        if (!list3.isEmpty()) {
            DownStorageCageDetails item3 = list3.get(0);
            if (item3.getHeight() >= 1 && item3.getWidth() >= 1) {

                String endcell = "13";
                String SendEndcell = "1";

//                selectInfo.insertCacheTask(item3.getGlassId() + "", "0", endcell, "2", item3.getWidth(), item3.getHeight(), item3.getFilmsid(), item3.getThickness(), item3.getFlowCardId());

                DownGlassTask downGlassTask = new DownGlassTask();
                downGlassTask.setId(item3.getId()); // 设置玻璃ID
                downGlassTask.setStartCell("0");
                downGlassTask.setEndCell(endcell);
                downGlassTask.setTaskType("2");
                downGlassTask.setWidth(item3.getWidth()); // 设置玻璃宽度
                downGlassTask.setHeight(item3.getHeight()); // 设置玻璃高度
                downGlassTask.setFilmsid(item3.getFilmsid()+""); // 设置膜ID
                downGlassTask.setThickness(item3.getThickness()); // 设置玻璃厚度
                downGlassTask.setFlowCardId(item3.getFlowCardId()); // 设置流程卡号
                downGlassTaskService.insertCacheTask(downGlassTask);
                S7control.getinstance().writeString(plcmes.getPlcParameter("DB14.28").getAddress(), SendEndcell);
                S7control.getinstance().writeString(plcmes.getPlcParameter("DB14.20").getAddress(), "1");
                return true;
    /**
     * 修改理片笼信息 功能：对笼内栅格玻璃 【添加/删除/更换】
     *
     * @param downStorageCageId
     * @param downStorageCageDetails
     * @return
     */
    @Override
    public boolean updateDownStorageCageDetails(int downStorageCageId, DownStorageCageDetails downStorageCageDetails) {
        DownStorageCage downItem = baseMapper.selectById(downStorageCageId);
        log.info("正常" + downItem);
        if (downStorageCageDetails != null) {
            DownStorageCageDetails edgDItem = downStorageCageDetailsMapper.selectById(downStorageCageDetails.getId());
            //添加
            if (edgDItem != null) {
                //只传格子  ：移除玻璃
                DownStorageCageDetails newresult = downStorageCageDetailsMapper.selectById(downStorageCageDetails.getId());
                newresult.setSlot(downItem.getSlot());
                downStorageCageDetailsMapper.updateById(newresult);
            }
        }


        //同时请求 优先后端出片
        else if (!list3.isEmpty()) {
            DownStorageCageDetails item3 = list3.get(0);
            String endcell = "11";
            String SendEndcell = "1";
            // selectInfo.insertCacheTask(item3.getGlassId() + "", "0", endcell, "2", item3.getWidth(), item3.getHeight(), item3.getFilmsid(), item3.getThickness(), item3.getFlowCardId());
            DownGlassTask downGlassTask = new DownGlassTask();
            downGlassTask.setId(item3.getId()); // 设置玻璃ID
            downGlassTask.setStartCell("0");
            downGlassTask.setEndCell(endcell);
            downGlassTask.setTaskType("2");
            downGlassTask.setWidth(item3.getWidth()); // 设置玻璃宽度
            downGlassTask.setHeight(item3.getHeight()); // 设置玻璃高度
            downGlassTask.setFilmsid(item3.getFilmsid()+""); // 设置膜ID
            downGlassTask.setThickness(item3.getThickness()); // 设置玻璃厚度
            downGlassTask.setFlowCardId(item3.getFlowCardId()); // 设置流程卡号
            downGlassTaskService.insertCacheTask(downGlassTask);

            S7control.getinstance().writeString(plcmes.getPlcParameter("DB14.28").getAddress(), SendEndcell);
            S7control.getinstance().writeString(plcmes.getPlcParameter("DB14.20").getAddress(), "1");
            return true;
        if (downItem != null) {
            //移除
            DownStorageCageDetails result = downStorageCageDetailsMapper.selectOne(new MPJLambdaWrapper<DownStorageCageDetails>().eq(DownStorageCageDetails::getSlot, downStorageCageId));
            if (result != null) {
                result.setSlot(0);
                downStorageCageDetailsMapper.updateById(result);
            }

        }
        // 按照大小符合前端出片
        else if (!list.isEmpty()) {
            DownStorageCageDetails item = list.get(0);

            // 出到 G06
            //selectInfo.insertCacheTask(item.getGlassId() + "", "0", "06", "2", item.getWidth(), item.getHeight(), item.getFilmsid(), item.getThickness(), item.getFlowCardId());
            DownGlassTask downGlassTask = new DownGlassTask();
            downGlassTask.setId(item.getId()); // 设置玻璃ID
            downGlassTask.setStartCell("0");
            downGlassTask.setEndCell("06");
            downGlassTask.setTaskType("2");
            downGlassTask.setWidth(item.getWidth()); // 设置玻璃宽度
            downGlassTask.setHeight(item.getHeight()); // 设置玻璃高度
            downGlassTask.setFilmsid(item.getFilmsid()+""); // 设置膜ID
            downGlassTask.setThickness(item.getThickness()); // 设置玻璃厚度
            downGlassTask.setFlowCardId(item.getFlowCardId()); // 设置流程卡号
            downGlassTaskService.insertCacheTask(downGlassTask);
            S7control.getinstance().writeString(plcmes.getPlcParameter("DB14.28").getAddress(), "1");
            S7control.getinstance().writeString(plcmes.getPlcParameter("DB14.20").getAddress(), "1");
            return true;

            // 按照顺序符合后端出片
        } else if (!list2.isEmpty()) {
            DownStorageCageDetails item2 = list2.get(0);

            // 出到 G11
            // selectInfo.insertCacheTask(item2.getGlassId() + "", "0", "11", "2", item2.getWidth(), item2.getHeight(), item2.getFilmsid(), item2.getThickness(), item2.getFlowCardId());
            DownGlassTask downGlassTask = new DownGlassTask();
            downGlassTask.setId(item2.getId()); // 设置玻璃ID
            downGlassTask.setStartCell("0");
            downGlassTask.setEndCell("11");
            downGlassTask.setTaskType("2");
            downGlassTask.setWidth(item2.getWidth()); // 设置玻璃宽度
            downGlassTask.setHeight(item2.getHeight()); // 设置玻璃高度
            downGlassTask.setFilmsid(item2.getFilmsid()+""); // 设置膜ID
            downGlassTask.setThickness(item2.getThickness()); // 设置玻璃厚度
            downGlassTask.setFlowCardId(item2.getFlowCardId()); // 设置流程卡号
            downGlassTaskService.insertCacheTask(downGlassTask);

            S7control.getinstance().writeString(plcmes.getPlcParameter("DB14.28").getAddress(), "2");
            S7control.getinstance().writeString(plcmes.getPlcParameter("DB14.20").getAddress(), "1");
            return true;


        }



        // 返回结果
        return false;
        return true;
    }






}