OPC通讯修改为S7通讯

ZengTao

2025-05-22 b4ff04d7dd22f0e48bf386cd422e885aef08fed7

 hangzhoumesParent/moduleService/LoadGlassModule/src/main/java/com/mes/job/PlcLoadGlassTask.java

@@ -1,33 +1,226 @@
package com.mes.job;

import cn.hutool.json.JSONObject;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.mes.common.S7object;
import com.mes.device.PlcParameterObject;
import com.mes.engineering.entity.Engineering;
import com.mes.engineering.service.EngineeringService;
import com.mes.opctask.entity.LoadGlassDeviceTask;
import com.mes.opctask.service.LoadGlassDeviceTaskService;
import com.mes.pp.service.OptimizeProjectService;
import com.mes.rawglassdetails.entity.RawGlassStorageDetails;
import com.mes.rawglassstation.service.RawGlassStorageStationService;
import com.mes.tools.WebSocketServer;
import com.mes.uppattenusage.entity.UpPattenUsage;
import com.mes.uppattenusage.service.UpPattenUsageService;
import com.mes.utils.RedisUtil;
import com.mes.workstation.entity.UpWorkstation;
import com.mes.workstation.service.UpWorkstationService;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;

import javax.annotation.Resource;
import java.util.ArrayList;
import java.util.List;
import java.util.stream.Collectors;

/**
 * @author SNG-010
 */
@Component
@Slf4j
public class PlcLoadGlassTask {

    @Autowired
    private UpWorkstationService upWorkstationService;
    @Autowired
    private EngineeringService engineeringService;
    @Autowired
    private UpPattenUsageService upPattenUsageService;
    @Autowired
    private OptimizeProjectService optimizeProjectService;
    @Autowired
    RedisUtil redisUtil;
    @Resource
    private LoadGlassDeviceTaskService loadGlassDeviceTaskService;
    @Resource
    private RawGlassStorageStationService rawGlassStorageStationService;

    PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;

    private static final String LOAD_GLASS_DEVICE_ONE_TASK = "load_glass_device_one_task";

    private static final String LOAD_GLASS_DEVICE_TWO_TASK = "load_glass_device_two_task";

    /**
     * fixedRate : 上一个调用开始后再次调用的延时（不用等待上一次调用完成）
     * fixedDelay : 上一个调用结束后再次调用的延时
     */
    @Scheduled(fixedDelay = 300)

//    @Scheduled(fixedDelay = 300)
    public void plcLoadGlassTask() throws InterruptedException {
        JSONObject jsonObject = new JSONObject();
        try {
            Thread.sleep(300);
            upWorkstationService.selectPriority();
            //获取联机状态
            String inkageStatus = plcParameterObject.getPlcParameter("InkageStatus").getValue();
            //获取是否有上片请求
            String loadRequest = plcParameterObject.getPlcParameter("loadRequest").getValue();
            //mes状态
            String mesToPlc = plcParameterObject.getPlcParameter("MesToPlc").getValue();
            if ("1".equals(inkageStatus) && "1".equals(loadRequest)) {
                //判断开始上片的工程号
                Engineering engineering = engineeringService.selectInitiate(1);
                if (engineering != null) {
                    log.info("开始上片任务");
                    UpPattenUsage upPattenUsage = upWorkstationService.selectPriority(engineering);
                    log.info("当有请求时查询当前上片顺序的玻璃信息{}", upPattenUsage);
                    UpWorkstation upwork = upWorkstationService.selectWorkstation(upPattenUsage);
                    log.info("符合的尺寸的工位玻璃：{}", upwork);
                    if (upwork != null) {
                        int workId = upwork.getWorkstationId();//工位id
                        double width = upwork.getPatternWidth();//宽度
                        double height = upwork.getPatternHeight();//高度
                        S7object.getinstance().plccontrol.writeWord(plcParameterObject.getPlcParameter("WorkId").getAddress(), workId);
                        S7object.getinstance().plccontrol.writeWord(plcParameterObject.getPlcParameter("GlassWidth").getAddress(), (int) width);
                        S7object.getinstance().plccontrol.writeWord(plcParameterObject.getPlcParameter("GlassHeight").getAddress(), (int) height);
                        S7object.getinstance().plccontrol.writeWord(plcParameterObject.getPlcParameter("MesToPlc").getAddress(), 1);
                        //更改上片表状态
                        upPattenUsageService.updateUpPattenUsageState(upPattenUsage, workId);

                    }
                }

            }
            if ("1".equals(mesToPlc) && "0".equals(loadRequest)) {
                //请求字为零时，任务字清零
                S7object.getinstance().plccontrol.writeWord(plcParameterObject.getPlcParameter("MesToPlc").getAddress(), 0);
            }
            //执行后休眠300毫秒
            //Thread.sleep(300);
        } catch (Exception e) {
            e.printStackTrace();
        }
    }

    //    @Scheduled(fixedDelay = 300)
    public void plcLoadGlassReport() {
        //获取是否有汇报
        String loadStatus = plcParameterObject.getPlcParameter("PlcStatus").getValue();
        if (loadStatus != null) {
            log.info(loadStatus);
            switch (loadStatus) {
                case "1":
                    log.info("收到汇报任务完成");
                    //减少工位数量,完成任务状态
                    overTask(loadStatus, 100);
                    break;
                case "2":
                    log.info("收到汇报未完成任务");
                    //减少工位数量,恢复任务状态
                    overTask(loadStatus, 0);
                    break;
                case "3":
                    log.info("收到汇报玻璃破损");
                    overTask(loadStatus, 0);
                    break;
                case "0":
                    S7object.getinstance().plccontrol.writeWord(plcParameterObject.getPlcParameter("MesToPlcStatus").getAddress(), 0);
                    break;
            }
        }
    }

    @Scheduled(fixedDelay = 10000)
    public void loadOneGlass() {
        loadGlassChild("loadGlassRequestOne", 5, LOAD_GLASS_DEVICE_ONE_TASK, "loadGlassOne");
    }

    @Scheduled(fixedDelay = 10000)
    public void loadTwoGlass() {
        loadGlassChild("loadGlassRequestTwo", 6, LOAD_GLASS_DEVICE_TWO_TASK, "loadGlassTwo");
    }


    private void loadGlassChild(String redisRequest, int stationCell, String tableName, String webSocketName) {
        try {
            JSONObject jsonObject = new JSONObject();
            //当前线路正在执行的工程
            Engineering engineering = engineeringService.getOne(new LambdaQueryWrapper<Engineering>().eq(Engineering::getStationCell, stationCell)
                    .eq(Engineering::getState, 1).last("limit 1"));
            if (null != engineering) {
                jsonObject.append("engineering", engineering);
            }
            //获取当前线路正在执行的工程原片信息
            Engineering request = redisUtil.getCacheObject(redisRequest);
            if (request == null) {
                request = new Engineering();
                request.setStationCell(stationCell);
            }
            List<UpPattenUsage> upPattenUsages = upPattenUsageService.selectLoadTask(request);
            jsonObject.append("upPattenUsages", upPattenUsages);

            //联机状态
            LoadGlassDeviceTask LoadTask = loadGlassDeviceTaskService.queryTaskMessage(tableName);
            jsonObject.append("inkageState", LoadTask.getInkageState());
            //工位信息
            List<RawGlassStorageDetails> rawGlassStorageDetailList = rawGlassStorageStationService.listRawGlassDetails();
            List<RawGlassStorageDetails> stationList = rawGlassStorageDetailList.stream().filter(item -> item.getDeviceId() == stationCell).collect(Collectors.toList());
            jsonObject.append("stationList", stationList);

            ArrayList<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get(webSocketName);
            if (sendwServer != null) {
                for (WebSocketServer webserver : sendwServer) {
                    if (webserver != null) {
                        webserver.sendMessage(jsonObject.toString());
                    } else {
                        log.info("loadGlass is closed");
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    }

 
    //    @Scheduled(fixedDelay = 5000)
    public void loadGlassStatus() {
        JSONObject jsonObject = new JSONObject();
        //正在进行的任务
        String inkageStatus = plcParameterObject.getPlcParameter("InkageStatus").getValue();
//        String inkageStatus ="1";
        jsonObject.append("InkageStatus", inkageStatus);

        ArrayList<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get("loadGlass");
        if (sendwServer != null) {
            for (WebSocketServer webserver : sendwServer) {
                if (webserver != null) {
                    webserver.sendMessage(jsonObject.toString());
                } else {
                    log.info("loadGlass is closed");
                }
            }
        }
    }


    public void overTask(String loadStatus, int state) {

        UpPattenUsage upPattenUsage = upPattenUsageService.selectOverTask();
        if (upPattenUsage != null) {
            log.info("收到汇报清{}状态", loadStatus);
            //减少工位数量
            upWorkstationService.reduceWorkstationNumber(upPattenUsage.getState());
            //完成上片表状态
            upPattenUsageService.updateUpPattenUsageState(upPattenUsage, state);
            //判断是否是最后一块玻璃
            UpPattenUsage sequence = upPattenUsageService.selectSequence(upPattenUsage);
            //如果是最后一块时完成工程任务
            optimizeProjectService.overTask(sequence, 300);
        }
        S7object.getinstance().plccontrol.writeWord(plcParameterObject.getPlcParameter("MesToPlcStatus").getAddress(), 1);
    }

}