OPC通讯修改为S7通讯

ZengTao

2025-05-22 b4ff04d7dd22f0e48bf386cd422e885aef08fed7

 hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageHollowTask.java

@@ -6,6 +6,7 @@
import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
import com.baomidou.mybatisplus.core.conditions.update.UpdateWrapper;
import com.baomidou.mybatisplus.core.toolkit.CollectionUtils;
import com.github.xingshuangs.iot.protocol.s7.serializer.S7Serializer;
import com.kangaroohy.milo.model.ReadWriteEntity;
import com.kangaroohy.milo.service.MiloService;
import com.mes.base.entity.HollowBigStorageCageBaseInfo;
@@ -33,6 +34,8 @@
import com.mes.hollowqueue.service.HollowGlassQueueInfoService;
import com.mes.hollowtask.entity.HollowBigStorageCageHistoryTask;
import com.mes.hollowtask.service.HollowBigStorageCageHistoryTaskService;
import com.mes.s7.entity.S7DataZKDLPOne;
import com.mes.s7.entity.S7DataZKDLPTwo;
import com.mes.sysconfig.service.SysConfigService;
import com.mes.temperingglass.entity.TemperingGlassInfo;
import com.mes.temperingglass.service.TemperingGlassInfoService;
@@ -41,6 +44,7 @@
import org.apache.commons.lang.StringUtils;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Qualifier;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;

@@ -79,6 +83,14 @@
    @Resource
    private SysConfigService sysConfigService;

    @Autowired
    @Qualifier("s7SerializerZKDLPOne")
    private S7Serializer s7SerializerZKDLPOne;

    @Autowired
    @Qualifier("s7SerializerZKDLPTwo")
    private S7Serializer s7SerializerZKDLPTwo;

    private static final String BIG_STORAGE_CAGE_IN_TWO_TASK = "big_storage_cage_in_two_task";
    private static final String BIG_STORAGE_CAGE_OUT_TWO_TASK = "big_storage_cage_out_two_task";
    /**
@@ -109,33 +121,47 @@

    @Scheduled(fixedDelay = 1000)
    public void inBigStorageTask() throws Exception {
        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2A.DLP2A.mesControl");
        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        S7DataZKDLPOne s7DataZKDLPOne = s7SerializerZKDLPOne.read(S7DataZKDLPOne.class);
//        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2A.DLP2A.mesControl");
//        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        Boolean inkageEntity = s7DataZKDLPOne.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态，结束进片任务");
            return;
        }
        ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP2A.DLP2A.RequestMes");
        if (!"1".equals(requestEntity.getValue() + "")) {
//        ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP2A.DLP2A.RequestMes");
//        if (!"1".equals(requestEntity.getValue() + "")) {
        String requestEntity = s7DataZKDLPOne.getRequestMes().toString();
        if (!"1".equals(requestEntity)) {
            log.info("当前未收到进片请求，结束进片任务");
            return;
        }
        ReadWriteEntity mesReplyEntity = miloService.readFromOpcUa("DLP2A.DLP2A.MesReply");
        if ("1".equals(mesReplyEntity.getValue() + "")) {
//        ReadWriteEntity mesReplyEntity = miloService.readFromOpcUa("DLP2A.DLP2A.MesReply");
//        if ("1".equals(mesReplyEntity.getValue() + "")) {
        String mesReplyEntity = s7DataZKDLPOne.getMesReply().toString();
        if ("1".equals(mesReplyEntity)) {
            log.info("有正在执行的任务，结束进片任务");
            return;
        }

        List<BigStorageCageTask> inTaskList = new ArrayList();
        ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.FROM1");
//        ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.FROM1");
        String fromOpcUa = s7DataZKDLPOne.getFrom1().toString();
        List<String> glassIdList = new ArrayList<>();
        List<Short> requestWords = s7DataZKDLPOne.getStates();
        for (int i = 1; i <= 6; i++) {
            ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP2A.DLP2A.DI" + i);
            if (null != requestWord.getValue()) {
//            ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP2A.DLP2A.DI" + i);
            Short requestWord = requestWords.get(i - 1);
//            if (null != requestWord.getValue()) {
            if (null != requestWord) {
                BigStorageCageTask task = new BigStorageCageTask();
                task.setGlassId(requestWord.getValue() + "");
                task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
//                task.setGlassId(requestWord.getValue() + "");
                task.setGlassId(requestWord.toString());
//                task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
                task.setStartSlot(Integer.parseInt(fromOpcUa));
                inTaskList.add(task);
                glassIdList.add(requestWord.getValue() + "");
//                glassIdList.add(requestWord.getValue() + "");
                glassIdList.add(requestWord.toString());
                continue;
            }
        }
@@ -149,7 +175,10 @@
            if (entry.getValue() > 1) {
                log.info("进片玻璃{}存在相同，结束本次任务", entry.getKey());
                //向plc发送报警:同一车进片玻璃存在相同
                miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 2));
//                miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 2));
                s7DataZKDLPOne = new S7DataZKDLPOne();
                s7DataZKDLPOne.setAlramSignal((short) 2);
                s7SerializerZKDLPOne.write(s7DataZKDLPOne);
                return;
            }
        }
@@ -158,7 +187,10 @@
        if (CollectionUtil.isNotEmpty(detailsList)) {
            log.info("理片笼存在相同的进片玻璃{}，结束本次任务", detailsList);
            //向plc发送报警:理片笼存在相同的进片玻璃
            miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 4));
//            miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 4));
            s7DataZKDLPOne = new S7DataZKDLPOne();
            s7DataZKDLPOne.setAlramSignal((short) 4);
            s7SerializerZKDLPOne.write(s7DataZKDLPOne);
            return;
        }
        List<GlassInfo> glassInfoList = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIdList));
@@ -166,7 +198,10 @@
        if (glassInfoList.size() != inTaskList.size()) {
            log.info("进片任务数量{}与玻璃数量{}不匹配，结束本次进片", inTaskList.size(), glassInfoList.size());
            //向plc发送报警:进片任务数量与系统查询到的玻璃数量不匹配
            miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 8));
//            miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 8));
            s7DataZKDLPOne = new S7DataZKDLPOne();
            s7DataZKDLPOne.setAlramSignal((short) 8);
            s7SerializerZKDLPOne.write(s7DataZKDLPOne);
            return;
        }

@@ -181,7 +216,10 @@
            if (count < entry.getValue()) {
                log.info("笼内格子剩余数量不足，结束本次进片");
                //向plc发送报警:笼内格子剩余数量不足
                miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 16));
//                miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 16));
                s7DataZKDLPOne = new S7DataZKDLPOne();
                s7DataZKDLPOne.setAlramSignal((short) 16);
                s7SerializerZKDLPOne.write(s7DataZKDLPOne);
                return;
            }
        }
@@ -195,7 +233,10 @@
            if (count > 0) {
                log.info("直通片台存在玻璃，结束本次进片");
                //向plc发送报警:直通片台存在玻璃，无法继续直通
                miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 64));
//                miloService.writeToOpcWord(generateReadWriteEntity("DLP2A.DLP2A.alarmSignal", 64));
                s7DataZKDLPOne = new S7DataZKDLPOne();
                s7DataZKDLPOne.setAlramSignal((short) 64);
                s7SerializerZKDLPOne.write(s7DataZKDLPOne);
                return;
            }
        }
@@ -295,24 +336,54 @@
        //历史数据入库
        hollowBigStorageCageHistoryTaskService.saveBatch(historyTasks);
        //向opc发送启动信号
        List<ReadWriteEntity> list = new ArrayList<>();
        for (int i = 1; i <= inTaskList.size(); i++) {
            list.add(generateReadWriteEntity("DLP2A.DLP2A.TO" + i, inTaskList.get(i - 1).getTargetSlot()));
//        List<ReadWriteEntity> list = new ArrayList<>();
//        for (int i = 1; i <= inTaskList.size(); i++) {
//            list.add(generateReadWriteEntity("DLP2A.DLP2A.TO" + i, inTaskList.get(i - 1).getTargetSlot()));
//        }
//        list.add(generateReadWriteEntity("DLP2A.DLP2A.MesReply", 1));
//        miloService.writeToOpcWord(list);
        s7DataZKDLPOne = new S7DataZKDLPOne();
        for (int i = 0; i < inTaskList.size() && i < 6; i++) {
            short value = (short) Integer.parseInt(inTaskList.get(i).getTargetSlot().toString());
            switch (i) {
                case 0:
                    s7DataZKDLPOne.setTo1(value);
                    break;
                case 1:
                    s7DataZKDLPOne.setTo2(value);
                    break;
                case 2:
                    s7DataZKDLPOne.setTo3(value);
                    break;
                case 3:
                    s7DataZKDLPOne.setTo4(value);
                    break;
                case 4:
                    s7DataZKDLPOne.setTo5(value);
                    break;
                case 5:
                    s7DataZKDLPOne.setTo6(value);
                    break;
            }
        }
        list.add(generateReadWriteEntity("DLP2A.DLP2A.MesReply", 1));
        miloService.writeToOpcWord(list);
        s7SerializerZKDLPOne.write(s7DataZKDLPOne);
    }

    @Scheduled(fixedDelay = 1000)
    public void outBigStorageTask() throws Exception {
        Date startDate = new Date();
        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2B.DLP2B.mesControl");
        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        S7DataZKDLPTwo s7DataZKDLPTwo = s7SerializerZKDLPTwo.read(S7DataZKDLPTwo.class);
//        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2B.DLP2B.mesControl");
//        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        Boolean inkageEntity = s7DataZKDLPTwo.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态，结束进片任务");
            return;
        }
        ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP2B.DLP2B.RequestMes");
        if (!"1".equals(requestEntity.getValue() + "")) {
//        ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP2B.DLP2B.RequestMes");
//        if (!"1".equals(requestEntity.getValue() + "")) {
        String requestEntity = s7DataZKDLPTwo.getRequestMes().toString();
        if (!"1".equals(requestEntity)) {
            log.info("当前未收到出片请求，结束出片任务");
            return;
        }
@@ -427,33 +498,86 @@

    @Scheduled(fixedDelay = 1000)
    public void finishInBigStorageTask() throws Exception {
        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2A.DLP2A.mesControl");
        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        S7DataZKDLPOne s7DataZKDLPOne = s7SerializerZKDLPOne.read(S7DataZKDLPOne.class);
//        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2A.DLP2A.mesControl");
//        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        Boolean inkageEntity = s7DataZKDLPOne.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态，结束完成进片任务");
            return;
        }
        //获取进片任务表
        List<BigStorageCageTask> inTaskList = new ArrayList();
        List<String> glassIdList = new ArrayList<>();
        ReadWriteEntity toWord = miloService.readFromOpcUa("DLP2A.DLP2A.TO1");
        if ("0".equals(toWord.getValue() + "")) {
//        ReadWriteEntity toWord = miloService.readFromOpcUa("DLP2A.DLP2A.TO1");
//        if ("0".equals(toWord.getValue() + "")) {
        String toWord = s7DataZKDLPOne.getTo1().toString();
        if ("0".equals(toWord)) {
            log.info("完成任务已执行，结束本次完成进片任务");
            return;
        }
        for (int i = 1; i <= 6; i++) {
            ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP2A.DLP2A.DI" + i);
            ReadWriteEntity statetWord = miloService.readFromOpcUa("DLP2A.DLP2A.STATE" + i);
            ReadWriteEntity toOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.TO" + i);
            ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.FROM" + i);
//            ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP2A.DLP2A.DI" + i);
//            ReadWriteEntity statetWord = miloService.readFromOpcUa("DLP2A.DLP2A.STATE" + i);
//            ReadWriteEntity toOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.TO" + i);
//            ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.FROM" + i);
            String requestWord = "";
            String statetWord = "";
            String toOpcUa = "";
            String fromOpcUa = "";
            switch (i) {
                case 0:
                    requestWord = s7DataZKDLPOne.getId1().toString();
                    statetWord = s7DataZKDLPOne.getState1().toString();
                    toOpcUa = s7DataZKDLPOne.getTo1().toString();
                    fromOpcUa = s7DataZKDLPOne.getFrom1().toString();
                    break;
                case 1:
                    requestWord = s7DataZKDLPOne.getId2().toString();
                    statetWord = s7DataZKDLPOne.getState2().toString();
                    toOpcUa = s7DataZKDLPOne.getTo2().toString();
                    fromOpcUa = s7DataZKDLPOne.getFrom2().toString();
                    break;
                case 2:
                    requestWord = s7DataZKDLPOne.getId3().toString();
                    statetWord = s7DataZKDLPOne.getState3().toString();
                    toOpcUa = s7DataZKDLPOne.getTo3().toString();
                    fromOpcUa = s7DataZKDLPOne.getFrom3().toString();
                    break;
                case 3:
                    requestWord = s7DataZKDLPOne.getId4().toString();
                    statetWord = s7DataZKDLPOne.getState4().toString();
                    toOpcUa = s7DataZKDLPOne.getTo4().toString();
                    fromOpcUa = s7DataZKDLPOne.getFrom4().toString();
                    break;
                case 4:
                    requestWord = s7DataZKDLPOne.getId5().toString();
                    statetWord = s7DataZKDLPOne.getState5().toString();
                    toOpcUa = s7DataZKDLPOne.getTo5().toString();
                    fromOpcUa = s7DataZKDLPOne.getFrom5().toString();
                    break;
                case 5:
                    requestWord = s7DataZKDLPOne.getId6().toString();
                    statetWord = s7DataZKDLPOne.getState6().toString();
                    toOpcUa = s7DataZKDLPOne.getTo6().toString();
                    fromOpcUa = s7DataZKDLPOne.getFrom6().toString();
                    break;
            }

            if (null != requestWord.getValue()) {
//            if (null != requestWord.getValue()) {
            if (null != requestWord) {
                BigStorageCageTask task = new BigStorageCageTask();
                task.setGlassId(requestWord.getValue() + "");
                task.setTargetSlot(Integer.parseInt(toOpcUa.getValue() + ""));
                task.setTaskState(Integer.parseInt(statetWord.getValue() + ""));
                task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
//                task.setGlassId(requestWord.getValue() + "");
//                task.setTargetSlot(Integer.parseInt(toOpcUa.getValue() + ""));
//                task.setTaskState(Integer.parseInt(statetWord.getValue() + ""));
//                task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
                task.setGlassId(requestWord);
                task.setTargetSlot(Integer.parseInt(toOpcUa));
                task.setTaskState(Integer.parseInt(statetWord));
                task.setStartSlot(Integer.parseInt(fromOpcUa));
                inTaskList.add(task);
                glassIdList.add(requestWord.getValue() + "");
//                glassIdList.add(requestWord.getValue() + "");
                glassIdList.add(requestWord);
                continue;
            }
        }
@@ -530,18 +654,30 @@
        //清空启动状态
        //向opc发送启动信号
        //向opc发送启动信号
        List<ReadWriteEntity> list = new ArrayList<>();
        for (int i = 1; i <= 6; i++) {
            list.add(generateReadWriteEntity("DLP2A.DLP2A.TO" + i, 0));
        }
        list.add(generateReadWriteEntity("DLP2A.DLP2A.MesReply", 0));
        miloService.writeToOpcWord(list);
//        List<ReadWriteEntity> list = new ArrayList<>();
//        for (int i = 1; i <= 6; i++) {
//            list.add(generateReadWriteEntity("DLP2A.DLP2A.TO" + i, 0));
//        }
//        list.add(generateReadWriteEntity("DLP2A.DLP2A.MesReply", 0));
//        miloService.writeToOpcWord(list);
        s7DataZKDLPOne = new S7DataZKDLPOne();
        s7DataZKDLPOne.setTo1((short) 0);
        s7DataZKDLPOne.setTo2((short) 0);
        s7DataZKDLPOne.setTo3((short) 0);
        s7DataZKDLPOne.setTo4((short) 0);
        s7DataZKDLPOne.setTo5((short) 0);
        s7DataZKDLPOne.setTo6((short) 0);
        s7DataZKDLPOne.setMesReply((short) 0);
        s7SerializerZKDLPOne.write(s7DataZKDLPOne);
    }

    @Scheduled(fixedDelay = 1000)
    public void finishOutBigStorageTask() throws Exception {
        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2B.DLP2B.mesControl");
        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        S7DataZKDLPTwo s7DataZKDLPTwo = s7SerializerZKDLPTwo.read(S7DataZKDLPTwo.class);
//        ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2B.DLP2B.mesControl");
//        if (true != Boolean.parseBoolean(inkageEntity.getValue() + "")) {
        Boolean inkageEntity = s7DataZKDLPTwo.getMesControl();
        if (true != inkageEntity) {
            log.info("当前为非联机状态，结束完成出片任务");
            return;
        }
@@ -668,7 +804,10 @@

        //清空启动状态
        //向opc发送启动信号
        miloService.writeToOpcWord(generateReadWriteEntity("DLP2B.DLP2B.MesReply", 0));
//        miloService.writeToOpcWord(generateReadWriteEntity("DLP2B.DLP2B.MesReply", 0));
        s7DataZKDLPTwo = new S7DataZKDLPTwo();
        s7DataZKDLPTwo.setMesReply((short) 0);
        s7SerializerZKDLPTwo.write(s7DataZKDLPTwo);
    }

    private void dealDamageInTask(List<BigStorageCageTask> damageTaskList) {
@@ -804,7 +943,10 @@

                if (null == storageCage) {
                    //向plc发送报警:直通片台存在玻璃，无法继续直通
                    miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 16));
//                    miloService.writeToOpcWord(generateReadWriteEntity("DLP1A.DLP1A.alarmSignal", 16));
                    S7DataZKDLPOne s7DataZKDLPOne = new S7DataZKDLPOne();
                    s7DataZKDLPOne.setAlramSignal((short) 16);
                    s7SerializerZKDLPOne.write(s7DataZKDLPOne);
                    Assert.isFalse(storageCage == null, "任务调度没有多余格子，结束调度任务");
                }

@@ -901,7 +1043,10 @@
                .ne(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
                .in(HollowBigStorageCageDetails::getGlassId, glassIds));
        try {
            miloService.writeToOpcWord(generateReadWriteEntity("DLP2B.DLP2B.MesReply", 1));
//            miloService.writeToOpcWord(generateReadWriteEntity("DLP2B.DLP2B.MesReply", 1));
            S7DataZKDLPTwo s7DataZKDLPTwo = new S7DataZKDLPTwo();
            s7DataZKDLPTwo.setMesReply((short) 0);
            s7SerializerZKDLPTwo.write(s7DataZKDLPTwo);
        } catch (Exception e) {
            e.printStackTrace();
        }