OPC通讯修改为S7通讯

ZengTao

2025-05-22 b4ff04d7dd22f0e48bf386cd422e885aef08fed7

 hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/PushMessageToIndex.java

@@ -3,6 +3,7 @@
import cn.hutool.core.collection.CollectionUtil;
import cn.hutool.json.JSONObject;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.github.xingshuangs.iot.protocol.s7.serializer.S7Serializer;
import com.kangaroohy.milo.model.ReadWriteEntity;
import com.kangaroohy.milo.service.MiloService;
import com.mes.bigstoragecagetask.entity.BigStorageCageTask;
@@ -19,10 +20,16 @@
import com.mes.hollow.service.HollowGlassRelationInfoService;
import com.mes.hollowqueue.entity.HollowGlassQueueInfo;
import com.mes.hollowqueue.service.HollowGlassQueueInfoService;
import com.mes.hollowtask.service.HollowBigStorageCageHistoryTaskService;
import com.mes.largenscreen.entity.PieChartVO;
import com.mes.largenscreen.entity.RunTime;
import com.mes.s7.entity.S7DataZKDLPOne;
import com.mes.s7.entity.S7DataZKDLPTwo;
import com.mes.tools.WebSocketServer;
import com.mes.utils.RedisUtil;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Qualifier;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;

@@ -53,39 +60,57 @@
    BigStorageCageTaskService bigStorageCageTaskService;
    @Resource
    HollowGlassRelationInfoService hollowGlassRelationInfoService;
    @Resource
    HollowBigStorageCageHistoryTaskService hollowBigStorageCageHistoryTaskService;

    @Autowired(required = false)
    MiloService miloService;

    @Autowired
    @Qualifier("s7SerializerZKDLPOne")
    private S7Serializer s7SerializerZKDLPOne;

    @Autowired
    @Qualifier("s7SerializerZKDLPTwo")
    private S7Serializer s7SerializerZKDLPTwo;

    @Resource
    RedisUtil redisUtil;

    @Scheduled(fixedDelay = 1000)
    public void hollowGlassTask() {
    @Scheduled(fixedDelay = 5000)
    public void hollowGlassTaskOne() {
        hollowGlassTaskChild(930, "CMJ1.CMJ1.isFree", "HollowGlassOne");
    }

    @Scheduled(fixedDelay = 5000)
    public void hollowGlassTaskTwo() {
        hollowGlassTaskChild(931, "ZKQ2.ZKQ2.isFree", "HollowGlassTwo");
    }

    @Scheduled(fixedDelay = 5000)
    public void hollowGlassTaskThree() {
        //todo:暂无三线的空闲状态信号，临时标签空闲状态
        hollowGlassTaskChild(932, "ZKQ3.ZKQ3.isFree", "HollowGlassThree");
    }

    public void hollowGlassTaskChild(int cell, String isFreeTag, String websocketName) {
        List<HollowGlassOutRelationInfo> taskList = hollowGlassOutRelationInfoService.list(new LambdaQueryWrapper<HollowGlassOutRelationInfo>()
                .in(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START));
        if (CollectionUtil.isEmpty(taskList)) {
            return;
        }
                .in(HollowGlassOutRelationInfo::getState, Const.HOLLOW_FLOW_CARD_START).eq(HollowGlassOutRelationInfo::getCell, cell));
        JSONObject jsonObject = new JSONObject();
        List<Long> taskIdList = taskList.stream().map(HollowGlassOutRelationInfo::getId).collect(Collectors.toList());
        List<HollowGlassQueueInfo> list = hollowGlassQueueInfoService.list(new LambdaQueryWrapper<HollowGlassQueueInfo>().in(HollowGlassQueueInfo::getRelationId, taskIdList));
        Map<Integer, List<HollowGlassQueueInfo>> listMap = list.stream().collect(Collectors.groupingBy(HollowGlassQueueInfo::getCell));
        jsonObject.append("930", listMap.get(930));
        jsonObject.append("931", listMap.get(931));
        jsonObject.append("932", listMap.get(932));
        if (CollectionUtil.isNotEmpty(taskList)) {
            List<Long> taskIdList = taskList.stream().map(HollowGlassOutRelationInfo::getId).collect(Collectors.toList());
            List<HollowGlassQueueInfo> list = hollowGlassQueueInfoService.list(new LambdaQueryWrapper<HollowGlassQueueInfo>().in(HollowGlassQueueInfo::getRelationId, taskIdList));
            jsonObject.append("queueInfo", list);
        }
        try {
            //930空闲信号
            ReadWriteEntity freeOneRequestEntity = miloService.readFromOpcUa("CMJ1.CMJ1.isFree");
            jsonObject.append("freeOneRequestEntity", freeOneRequestEntity.getValue());
            //931空闲信号
            ReadWriteEntity freeTwoRequestEntity = miloService.readFromOpcUa("ZKQ2.ZKQ2.isFree");
            jsonObject.append("freeTwoRequestEntity", freeTwoRequestEntity.getValue());
            ReadWriteEntity freeOneRequestEntity = miloService.readFromOpcUa(isFreeTag);
            jsonObject.append("freeRequest", freeOneRequestEntity.getValue());
        } catch (Exception e) {
            log.error("opc存在异常", e);
        }

        List<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get("HollowGlass");
        List<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get(websocketName);
        if (CollectionUtil.isNotEmpty(sendwServer)) {
            for (WebSocketServer socketServer : sendwServer) {
                if (socketServer != null && socketServer.session.isOpen()) {
@@ -124,6 +149,8 @@


    public void queryDataSource1(JSONObject jsonObject) throws Exception {
        S7DataZKDLPOne s7DataZKDLPOne = s7SerializerZKDLPOne.read(S7DataZKDLPOne.class);
        S7DataZKDLPTwo s7DataZKDLPTwo = s7SerializerZKDLPTwo.read(S7DataZKDLPTwo.class);
        List<Double> carPostion = new ArrayList<>();
        carPostion.add(0.25);
        carPostion.add(0.5);
@@ -134,24 +161,65 @@
        try {
            //进片任务数据
            List<BigStorageTaskVO> inTaskList = new ArrayList();
            ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.FROM1");
//            ReadWriteEntity fromOpcUa = miloService.readFromOpcUa("DLP2A.DLP2A.FROM1");
            String fromOpcUa = s7DataZKDLPOne.getFrom1().toString();
            for (int i = 1; i <= 6; i++) {
                ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP2A.DLP2A.DI" + i);
                ReadWriteEntity targetSlotWord = miloService.readFromOpcUa("DLP2A.DLP2A.TO" + i);
                ReadWriteEntity stateWord = miloService.readFromOpcUa("DLP2A.DLP2A.STATE" + i);
                if (null != requestWord.getValue()) {
//                ReadWriteEntity requestWord = miloService.readFromOpcUa("DLP2A.DLP2A.DI" + i);
//                ReadWriteEntity targetSlotWord = miloService.readFromOpcUa("DLP2A.DLP2A.TO" + i);
//                ReadWriteEntity stateWord = miloService.readFromOpcUa("DLP2A.DLP2A.STATE" + i);
                String requestWord = "";
                String stateWord = "";
                String targetSlotWord = "";
                switch (i) {
                    case 0:
                        requestWord = s7DataZKDLPOne.getId1().toString();
                        stateWord = s7DataZKDLPOne.getState1().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo1().toString();
                        break;
                    case 1:
                        requestWord = s7DataZKDLPOne.getId2().toString();
                        stateWord = s7DataZKDLPOne.getState2().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo2().toString();
                        break;
                    case 2:
                        requestWord = s7DataZKDLPOne.getId3().toString();
                        stateWord = s7DataZKDLPOne.getState3().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo3().toString();
                        break;
                    case 3:
                        requestWord = s7DataZKDLPOne.getId4().toString();
                        stateWord = s7DataZKDLPOne.getState4().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo4().toString();
                        break;
                    case 4:
                        requestWord = s7DataZKDLPOne.getId5().toString();
                        stateWord = s7DataZKDLPOne.getState5().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo5().toString();
                        break;
                    case 5:
                        requestWord = s7DataZKDLPOne.getId6().toString();
                        stateWord = s7DataZKDLPOne.getState6().toString();
                        targetSlotWord = s7DataZKDLPOne.getTo6().toString();
                        break;
                }
//                if (null != requestWord.getValue()) {
                if (null != requestWord) {
                    BigStorageTaskVO task = new BigStorageTaskVO();
                    task.setGlassId(requestWord.getValue() + "");
//                    task.setGlassId(requestWord.getValue() + "");
                    task.setGlassId(requestWord);
                    int isExistCount = hollowBigStorageCageDetailsService.count(new LambdaQueryWrapper<HollowBigStorageCageDetails>().in(HollowBigStorageCageDetails::getGlassId, task.getGlassId())
                            .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL_ZERO));
                            .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
                    if (isExistCount > 0) {
                        task.setIsSame(1);
                    } else {
                        task.setIsSame(0);
                    }
                    task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
                    task.setTargetSlot(Integer.parseInt(targetSlotWord.getValue() + ""));
                    task.setTaskState(Integer.parseInt(stateWord.getValue() + ""));
//                    task.setStartSlot(Integer.parseInt(fromOpcUa.getValue() + ""));
//                    task.setTargetSlot(Integer.parseInt(targetSlotWord.getValue() + ""));
//                    task.setTaskState(Integer.parseInt(stateWord.getValue() + ""));
                    task.setStartSlot(Integer.parseInt(fromOpcUa));
                    task.setTargetSlot(Integer.parseInt(targetSlotWord));
                    task.setTaskState(Integer.parseInt(stateWord));
                    inTaskList.add(task);
                    continue;
                }
@@ -162,26 +230,39 @@
        }
        try {
            //进片联机
            ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2A.DLP2A.mesControl");
            jsonObject.append("inkageEntity", inkageEntity.getValue());
//            ReadWriteEntity inkageEntity = miloService.readFromOpcUa("DLP2A.DLP2A.mesControl");
//            jsonObject.append("inkageEntity", inkageEntity.getValue());
            Boolean inkageEntity = s7DataZKDLPOne.getMesControl();
            jsonObject.append("inkageEntity", inkageEntity);
            //进片请求
            ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP2A.DLP2A.RequestMes");
            jsonObject.append("requestEntity", requestEntity.getValue());
//            ReadWriteEntity requestEntity = miloService.readFromOpcUa("DLP2A.DLP2A.RequestMes");
//            jsonObject.append("requestEntity", requestEntity.getValue());
            String requestEntity = s7DataZKDLPOne.getRequestMes().toString();
            jsonObject.append("requestEntity", requestEntity);
            //启动命令
            ReadWriteEntity mesReplyEntity = miloService.readFromOpcUa("DLP2A.DLP2A.MesReply");
            jsonObject.append("mesReplyEntity", mesReplyEntity.getValue());
//            ReadWriteEntity mesReplyEntity = miloService.readFromOpcUa("DLP2A.DLP2A.MesReply");
//            jsonObject.append("mesReplyEntity", mesReplyEntity.getValue());
            String mesReplyEntity = s7DataZKDLPOne.getMesReply().toString();
            jsonObject.append("mesReplyEntity", mesReplyEntity);
            //出片联机
            ReadWriteEntity outInkageEntity = miloService.readFromOpcUa("DLP2B.DLP2B.mesControl");
            jsonObject.append("outInkageEntity", outInkageEntity.getValue());
//            ReadWriteEntity outInkageEntity = miloService.readFromOpcUa("DLP2B.DLP2B.mesControl");
//            jsonObject.append("outInkageEntity", outInkageEntity.getValue());
            String outInkageEntity = s7DataZKDLPTwo.getMesControl().toString();
            jsonObject.append("outInkageEntity", outInkageEntity);
            //出片请求
            ReadWriteEntity outRequestEntity = miloService.readFromOpcUa("DLP2B.DLP2B.RequestMes");
            jsonObject.append("outRequestEntity", outRequestEntity.getValue());
//            ReadWriteEntity outRequestEntity = miloService.readFromOpcUa("DLP2B.DLP2B.RequestMes");
//            jsonObject.append("outRequestEntity", outRequestEntity.getValue());
            String outRequestEntity = s7DataZKDLPTwo.getRequestMes().toString();
            jsonObject.append("outInkageEntity", outInkageEntity);
            //930空闲信号
            ReadWriteEntity freeOneRequestEntity = miloService.readFromOpcUa("CMJ1.CMJ1.isFree");
            jsonObject.append("freeOneRequestEntity", freeOneRequestEntity.getValue());
            //931空闲信号
            ReadWriteEntity freeTwoRequestEntity = miloService.readFromOpcUa("ZKQ2.ZKQ2.isFree");
            jsonObject.append("freeTwoRequestEntity", freeTwoRequestEntity.getValue());
            //932空闲信号
            ReadWriteEntity freeThreeRequestEntity = miloService.readFromOpcUa("ZKQ3.ZKQ3.isFree");
            jsonObject.append("freeThreeRequestEntity", freeThreeRequestEntity.getValue());
        } catch (Exception e) {
            //todo:不做任务处理
        }
@@ -204,9 +285,36 @@
        jsonObject.append("bigStorageCageUsage", bigStorageCageUsage);

        //理片笼使用情况汇总
        HollowBigStorageDetailsQueryVO hollowBigStorageDetailsQueryVO=new HollowBigStorageDetailsQueryVO();
        Map<String, FlowCardGlassInfoDTO> bigStorageCageUsageSummary= hollowGlassRelationInfoService.queryHollowAllFlowCardSummary(hollowBigStorageDetailsQueryVO);
        HollowBigStorageDetailsQueryVO hollowBigStorageDetailsQueryVO = new HollowBigStorageDetailsQueryVO();
        List<FlowCardGlassInfoDTO> bigStorageCageUsageSummary = hollowGlassRelationInfoService.queryHollowAllFlowCardSummary(hollowBigStorageDetailsQueryVO);
        jsonObject.append("bigStorageCageUsageSummary", bigStorageCageUsageSummary);
    }

    @Scheduled(fixedDelay = 1000)
    public void largenScreen() {
        JSONObject jsonObject = new JSONObject();
        //理片笼使用情况
        List<Map<String, Object>> hollowBigStorageCageUsage = hollowBigStorageCageService.selectBigStorageCageUsage();
        jsonObject.append("hollowBigStorageCageUsage", hollowBigStorageCageUsage);
        //钢化饼图数据
        List<PieChartVO> pieChartVOS = hollowGlassOutRelationInfoService.queryPieChart();
        jsonObject.append("pieChartVOS", pieChartVOS);
        List<RunTime> hollowRunTimes = hollowBigStorageCageHistoryTaskService.queryRunTimes();
        jsonObject.append("hollowRunTimes", hollowRunTimes);
        ArrayList<WebSocketServer> sendwServer = WebSocketServer.sessionMap.get("largenScreen");
        if (sendwServer != null) {
            for (WebSocketServer webserver : sendwServer) {
                if (webserver != null) {
                    webserver.sendMessage(jsonObject.toString());
                    List<String> messages = webserver.getMessages();
                    if (!messages.isEmpty()) {
                        // // 将最后一个消息转换为整数类型的列表
                        webserver.clearMessages();
                    }
                } else {
                    log.info("largenScreen is closed");
                }
            }
        }
    }
}