| | |
| | | |
| | | import cn.hutool.core.lang.Assert; |
| | | import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; |
| | | import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper; |
| | | import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper; |
| | | import com.baomidou.mybatisplus.core.toolkit.CollectionUtils; |
| | | import com.github.yulichang.toolkit.JoinWrappers; |
| | | import com.github.yulichang.wrapper.MPJLambdaWrapper; |
| | | import com.mes.base.entity.BigStorageCageBaseInfo; |
| | | import com.mes.bigstorage.entity.BigStorageCage; |
| | | import com.mes.bigstorage.entity.BigStorageCageDetails; |
| | | import com.mes.bigstorage.entity.BigStorageDTO; |
| | | import com.mes.bigstorage.entity.dto.SlotSequenceDTO; |
| | | import com.mes.bigstorage.entity.dto.TemperingLayoutDTO; |
| | | import com.mes.bigstorage.service.BigStorageCageDetailsService; |
| | | import com.mes.bigstorage.service.BigStorageCageService; |
| | | import com.mes.bigstoragetask.entity.BigStorageCageFeedTask; |
| | | import com.mes.bigstoragetask.entity.BigStorageCageOutTask; |
| | | import com.mes.bigstoragetask.service.BigStorageCageFeedTaskService; |
| | | import com.mes.bigstoragetask.service.BigStorageCageOutTaskService; |
| | | import com.mes.common.S7object; |
| | | import com.mes.common.config.Const; |
| | | import com.mes.damage.entity.Damage; |
| | | import com.mes.damage.service.DamageService; |
| | | import com.mes.device.PlcParameterObject; |
| | | import com.mes.edgglasstask.entity.EdgGlassTaskInfo; |
| | | import com.mes.edgglasstask.service.EdgGlassTaskInfoService; |
| | | import com.mes.glassinfo.entity.GlassInfo; |
| | | import com.mes.glassinfo.service.GlassInfoService; |
| | | import com.mes.temperingglass.entity.TemperingGlassInfo; |
| | | import com.mes.temperingglass.service.TemperingGlassInfoService; |
| | | import com.mes.tools.S7control; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.apache.commons.lang.StringUtils; |
| | | import org.springframework.beans.BeanUtils; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Scheduled; |
| | | import org.springframework.stereotype.Component; |
| | | import org.springframework.util.CollectionUtils; |
| | | |
| | | import javax.annotation.Resource; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.concurrent.atomic.AtomicReference; |
| | | import java.util.*; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | |
| | | private EdgGlassTaskInfoService edgGlassTaskInfoService; |
| | | @Resource |
| | | private TemperingGlassInfoService temperingGlassInfoService; |
| | | @Resource |
| | | private DamageService damageService; |
| | | |
| | | private static final String REQUEST_WORD = "1"; |
| | | |
| | | @Value("${mes.sequence.order}") |
| | | private boolean sequenceOrder; |
| | | |
| | | public static boolean bigStorageCageFullAlarm = false; |
| | | @Value("${mes.carWidth}") |
| | | private Integer carWidth; |
| | | |
| | | private int line1Time = 0; |
| | | private int line2Time = 0; |
| | | @Value("${mes.slotWidth}") |
| | | private Integer slotWidth; |
| | | |
| | | /** |
| | | * fixedRate : 上一个调用开始后再次调用的延时(不用等待上一次调用完成) |
| | | * fixedDelay : 上一个调用结束后再次调用的延时 |
| | | */ |
| | | // @Scheduled(fixedDelay = 5000) |
| | | // public void plcStorageCageTask() throws InterruptedException { |
| | | // |
| | | // PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | // try { |
| | | // |
| | | // String plcFeedGlassid = ""; |
| | | // String plcFeedReqLine = "0"; |
| | | // if ("1".equals(plcParameterObject.getPlcParameter("D01Request").getValue())) { |
| | | // plcFeedReqLine = "1"; |
| | | // plcFeedGlassid = plcParameterObject.getPlcParameter("D01ID1").getValue(); |
| | | // } |
| | | // if ("1".equals(plcParameterObject.getPlcParameter("D04Request").getValue())) { |
| | | // plcFeedReqLine = "2"; |
| | | // plcFeedGlassid = plcParameterObject.getPlcParameter("D04ID1").getValue(); |
| | | // } |
| | | // line1Time += 1; |
| | | // line2Time += 1; |
| | | // |
| | | // if (!("0".equals(plcFeedReqLine))) { |
| | | // log.info("1、Plc进片请求时"); |
| | | // BigStorageCageDetails bigStorageCageDetails = new BigStorageCageDetails(); |
| | | // GlassInfo glassInfo = glassInfoService.getById(plcFeedGlassid); |
| | | // log.info("2、根据玻璃id获取玻璃信息" + glassInfo); |
| | | // if (bigStorageCageDetailsService.selectGetBoard(plcFeedReqLine) >= 0) { |
| | | // BigStorageCageDetails slotInfo = bigStorageCageService.feedGlass(glassInfo, bigStorageCageDetails); |
| | | // if (slotInfo != null) { |
| | | // int taskType = edgGlassTaskInfoService.judgeTasktype(plcFeedReqLine); |
| | | // log.info("3、查询任务表判断当前任务类型为上车等到还是上车启动" + taskType); |
| | | // bigStorageCageFeedTaskService.addFeedTask(slotInfo, Integer.parseInt(plcFeedReqLine), taskType); |
| | | // log.info("4、添加任务到任务表"); |
| | | // bigStorageCageFullAlarm = false; |
| | | // } else { |
| | | // bigStorageCageFullAlarm = true; |
| | | // } |
| | | // } else { |
| | | // log.info("当前玻璃宽度不够上车" + glassInfo); |
| | | // if (!("1".equals(plcFeedReqLine))) { |
| | | // S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D02Go").getAddress(), 1); |
| | | // } else { |
| | | // S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D05Go").getAddress(), 1); |
| | | // } |
| | | // } |
| | | // } else { |
| | | // List<BigStorageCageFeedTask> bigStorageCageFeedTaskList = bigStorageCageFeedTaskService.querybigStorageCageFeedTask(1); |
| | | // log.info("5、查询任务表是否有已经完成的进片任务" + bigStorageCageFeedTaskList.size()); |
| | | // for (BigStorageCageFeedTask bigStorageCageFeedTask : bigStorageCageFeedTaskList |
| | | // ) { |
| | | // BigStorageCageDetails bigStorageCageDetails = new BigStorageCageDetails(); |
| | | // bigStorageCageDetails.setId(bigStorageCageFeedTask.getId()); |
| | | // bigStorageCageDetails.setState(1); |
| | | // bigStorageCageDetailsService.updateById(bigStorageCageDetails); |
| | | // log.info("6、修改理片笼详情玻璃状态"); |
| | | // bigStorageCageFeedTaskService.removeById(bigStorageCageFeedTask); |
| | | // log.info("7、删除已经完成的进片任务"); |
| | | // } |
| | | // //启动阈值 |
| | | // if (line1Time >= 300) { |
| | | // if ("0".equals(plcParameterObject.getPlcParameter("D05Go").getValue())) { |
| | | // S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D02Go").getAddress(), 1); |
| | | // } |
| | | // } |
| | | // if (line2Time >= 300) { |
| | | // if ("0".equals(plcParameterObject.getPlcParameter("D02Go").getValue())) { |
| | | // S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D05Go").getAddress(), 1); |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // //查询出片表是否有任务未完成的任务 |
| | | // List<BigStorageCageOutTask> bigStorageCageOutTask = bigStorageCageOutTaskService.querybigStorageCageOutTask(0); |
| | | // if (bigStorageCageOutTask.size() == 0) { |
| | | // boolean result = bigStorageCageService.outGlass(); |
| | | // log.info("8、没有未完成任务时调用出片接口"); |
| | | // if (result == false) { |
| | | // temperingGlassInfoService.schedulingTask(); |
| | | // } |
| | | // } |
| | | // bigStorageCageOutTaskService.updateOutTask(); |
| | | // log.info("9、根据任务表状态修改钢化小片表任务状态"); |
| | | // |
| | | // //来不及送时直接走 |
| | | // String line = Integer.toString(edgGlassTaskInfoService.startTask()); |
| | | // |
| | | // if (!(line.equals(plcFeedReqLine))) { |
| | | // S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D02Go").getAddress(), 1); |
| | | // } else { |
| | | // S7object.getinstance().plccontrol.writetime(plcParameterObject.getPlcParameter("D05Go").getAddress(), 1); |
| | | // } |
| | | // |
| | | // |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | @Scheduled(fixedDelay = 5000) |
| | | @Value("${mes.inCarMaxSize}") |
| | | private Integer inCarMaxSize; |
| | | |
| | | @Value("${mes.outCarMaxSize}") |
| | | private Integer outCarMaxSize; |
| | | |
| | | @Value("${mes.glassGap}") |
| | | private Integer glassGap; |
| | | |
| | | private String d01GlassId = ""; |
| | | private String d04GlassId = ""; |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgScan() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼扫码任务开始执行时间:{}", startDate); |
| | | PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue(); |
| | | String d01ID1 = plcParameterObject.getPlcParameter("D01ID1").getValue(); |
| | | String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue(); |
| | | String d04ID1 = plcParameterObject.getPlcParameter("D04ID1").getValue(); |
| | | log.info("1、获取到的请求字d01为:{},获取到的扫描ID为:{};获取到的请求字d04为:{},获取到的扫描ID为:{};", |
| | | d01Request, d01ID1, d04Request, d04ID1); |
| | | if (!"1".equals(d01Request) && !"1".equals(d04Request)) { |
| | | String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue(); |
| | | String d04Id = plcParameterObject.getPlcParameter("D04ID").getValue(); |
| | | //D02id判断是否为空 确认是否空闲 允许进片 |
| | | String d02State = plcParameterObject.getPlcParameter("D02ID").getValue(); |
| | | String d03State = plcParameterObject.getPlcParameter("D03State").getValue(); |
| | | String d05State = plcParameterObject.getPlcParameter("D05State").getValue(); |
| | | String mesD01Value = plcParameterObject.getPlcParameter("MESToD01").getValue(); |
| | | String mesD04Value = plcParameterObject.getPlcParameter("MESToD04").getValue(); |
| | | String mesD01Address = plcParameterObject.getPlcParameter("MESToD01").getAddress(); |
| | | String mesD04Address = plcParameterObject.getPlcParameter("MESToD04").getAddress(); |
| | | String d01ToMES = plcParameterObject.getPlcParameter("D01ToMES").getValue(); |
| | | String d04ToMES = plcParameterObject.getPlcParameter("D04ToMES").getValue(); |
| | | |
| | | log.info("1、获取d01Id扫描ID为:{},请求字为{};获取d04Id扫描ID为:{},请求字为{};", d01Id, d01ToMES, d04Id, d04ToMES); |
| | | if (StringUtils.isBlank(d01ToMES) && StringUtils.isBlank(d04ToMES)) { |
| | | log.info("两条线未收到进片任务,结束本次扫描进卧转立任务"); |
| | | return; |
| | | } |
| | | // 0:不干预 ; 1:条件满足情况下立即发车 |
| | | String d02GoAdress = plcParameterObject.getPlcParameter("D02Go").getAddress(); |
| | | // 0:不干预 ; 1:条件满足情况下立即发车 |
| | | String d05GoAdress = plcParameterObject.getPlcParameter("D05Go").getAddress(); |
| | | Boolean flag01 = Boolean.FALSE; |
| | | Boolean flag04 = Boolean.FALSE; |
| | | //按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃 |
| | | if ("1".equals(d01Request)) { |
| | | flag01 = judgeGlassTypeStatus(d01ID1, Const.A09_OUT_TARGET_POSITION); |
| | | if (REQUEST_WORD.equals(d03State) && REQUEST_WORD.equals(d05State)) { |
| | | log.info("两条线卧转立均在执行任务,结束本次扫描进卧转立任务"); |
| | | return; |
| | | } |
| | | if ("1".equals(d04Request)) { |
| | | flag04 = judgeGlassTypeStatus(d04ID1, Const.A10_OUT_TARGET_POSITION); |
| | | //按照线路及玻璃id获取相邻两块玻璃 卧转立上的玻璃: 状态为0不操作(D01送片,0不操作,1允许送片),请求字为1, (02玻璃id为空或者卧转立未启动) |
| | | if (!REQUEST_WORD.equals(mesD01Value) && REQUEST_WORD.equals(d01ToMES) && (StringUtils.isBlank(d02State) || !REQUEST_WORD.equals(d03State))) { |
| | | if (!d01GlassId.equals(d01Id)) { |
| | | judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address); |
| | | d01GlassId = d01Id; |
| | | } |
| | | } |
| | | if (flag01 && flag04) { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer startLine = getStartLine(); |
| | | //计算目标格子,发送启动任务 |
| | | computeTargetByLine(startLine, d02GoAdress, d05GoAdress); |
| | | } else if (flag01 || flag04) { |
| | | Integer startLine = flag01.equals(Boolean.TRUE) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; |
| | | //计算目标格子,发送启动任务 |
| | | computeTargetByLine(startLine, d02GoAdress, d05GoAdress); |
| | | } else { |
| | | log.info("两条线未收到进片任务,结束本次扫描进卧转立任务"); |
| | | // 状态为0不操作(D01送片,0不操作,1允许送片),请求字为1, 卧转立未启动 |
| | | if (!REQUEST_WORD.equals(mesD04Value) && REQUEST_WORD.equals(d04ToMES) && !REQUEST_WORD.equals(d05State)) { |
| | | if (!d04GlassId.equals(d04Id)) { |
| | | judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address); |
| | | d04GlassId = d04Id; |
| | | } |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼扫码任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 5000) |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgFreeCarTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼空车进片任务开始执行时间:{}", startDate); |
| | | PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; |
| | | String freeCar = plcParameterObject.getPlcParameter("freeCar").getValue(); |
| | | if ("1".equals(freeCar)) { |
| | | log.info("大车非空闲"); |
| | | String e01Status = plcParameterObject.getPlcParameter("E01State").getValue(); |
| | | String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue(); |
| | | String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue(); |
| | | log.info("执行空车送片任务,获取到的大车状态为{},卧转立状态分别为d03:{},d05:{}", e01Status, d03ToMES, d05ToMES); |
| | | if (REQUEST_WORD.equals(e01Status)) { |
| | | Date endDate = new Date(); |
| | | log.info("进片大车非空闲,结束送片任务,任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue(); |
| | | String d01ID1 = plcParameterObject.getPlcParameter("D01ID1").getValue(); |
| | | String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue(); |
| | | String d04ID1 = plcParameterObject.getPlcParameter("D04ID1").getValue(); |
| | | log.info("1、获取到的请求字d01为:{},获取到的扫描ID为:{};获取到的请求字d04为:{},获取到的扫描ID为:{};", |
| | | d01Request, d01ID1, d04Request, d04ID1); |
| | | //两条线都有进卧转立任务,直接结束 |
| | | if (Const.BIG_STORAGE_REQUEST_IN.equals(d01Request) |
| | | && Const.BIG_STORAGE_REQUEST_IN.equals(d04Request) |
| | | && StringUtils.isNotBlank(d01ID1) |
| | | && StringUtils.isNotBlank(d04ID1)) { |
| | | log.info("两条线都存在进片任务,结束任务"); |
| | | if (!REQUEST_WORD.equals(d03ToMES) && !REQUEST_WORD.equals(d05ToMES)) { |
| | | Date endDate = new Date(); |
| | | log.info("卧转立没有送片请求,结束送片任务,任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | //获取两条线卧转立是否有玻璃,且任务状态都为2 |
| | | List<String> lineList = bigStorageCageFeedTaskService.querySitToUpGlass(); |
| | | if (CollectionUtils.isEmpty(lineList)) { |
| | | log.info("两条线卧转立为空或者有进片任务未完成,结束任务"); |
| | | return; |
| | | } |
| | | // 0:不干预 ; 1:条件满足情况下立即发车 |
| | | String d02GoAdress = plcParameterObject.getPlcParameter("D02Go").getAddress(); |
| | | // 0:不干预 ; 1:条件满足情况下立即发车 |
| | | String d05GoAdress = plcParameterObject.getPlcParameter("D05Go").getAddress(); |
| | | String line1 = lineList.get(0); |
| | | String flagLine = line1.equals(Const.A09_OUT_TARGET_POSITION) ? d01ID1 : d04ID1; |
| | | if (lineList.size() == 1) { |
| | | //发送 |
| | | if (StringUtils.isNotBlank(flagLine)) { |
| | | return; |
| | | LambdaQueryWrapper<BigStorageCageFeedTask> wrapper = new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getTaskType, Const.BIG_STORAGE_IN_RUN) |
| | | .and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or().eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO)) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP); |
| | | //获取可以启动卧转立的任务线路 |
| | | List<BigStorageCageFeedTask> feedTaskList = bigStorageCageFeedTaskService.list(wrapper); |
| | | if (CollectionUtils.isNotEmpty(feedTaskList)) { |
| | | if (feedTaskList.size() == 1) { |
| | | computeTargetByLine(feedTaskList.get(0).getLine()); |
| | | } else { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer startLine = getStartLine(); |
| | | // //计算目标格子,发送启动任务 |
| | | computeTargetByLine(startLine); |
| | | } |
| | | //计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(Integer.parseInt(flagLine), d02GoAdress, d05GoAdress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | if (StringUtils.isBlank(d01ID1) && StringUtils.isBlank(d04ID1)) { |
| | | String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue(); |
| | | String d04Id = plcParameterObject.getPlcParameter("D04ID").getValue(); |
| | | log.info("1、获取d01Id扫描ID为:{};获取d04Id扫描ID为:{};", d01Id, d04Id); |
| | | //两条线都有进卧转立任务,直接结束 |
| | | // if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d04Id)) { |
| | | // log.info("两条线都存在进片任务,结束任务"); |
| | | // return; |
| | | // } |
| | | //获取两条线卧转立是否有玻璃,且任务状态为1/2 |
| | | List<Integer> lineList = bigStorageCageFeedTaskService.querySitToUpGlass(); |
| | | if (CollectionUtils.isEmpty(lineList)) { |
| | | Date endDate = new Date(); |
| | | log.info("两条线卧转立为空或者有进片任务未完成,结束任务,大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | Integer lineFirst = lineList.get(0); |
| | | String lineGlassId = lineFirst.equals(Const.A09_OUT_TARGET_POSITION) ? d01Id : d04Id; |
| | | //仅有一条先符合启动启动条件 |
| | | if (lineList.size() == 1) { |
| | | //如果进片请求但玻璃为空,计算任务表进片格子 发送进片任务 |
| | | if (StringUtils.isEmpty(lineGlassId)) { |
| | | computeTargetByLine(lineFirst); |
| | | } else { |
| | | //todo:计算扫描到的玻璃是否可以存进卧转立 |
| | | //获取卧转立剩余宽度 |
| | | if (computeIsRun(lineFirst, lineGlassId)) { |
| | | computeTargetByLine(lineFirst); |
| | | } |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | //两条先均可执行进片任务,判断两条线是否进片请求是否都为空 |
| | | if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d04Id)) { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer line = getStartLine(); |
| | | //计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(line, d02GoAdress, d05GoAdress); |
| | | computeTargetByLine(line); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } else if (StringUtils.isNotBlank(d01Id) && StringUtils.isNotBlank(d04Id)) { |
| | | // todo:两个都有进片玻璃 |
| | | if (computeIsRun(Const.A09_OUT_TARGET_POSITION, d01Id) && computeIsRun(Const.A10_OUT_TARGET_POSITION, d04Id)) { |
| | | //比较最早一片任务的版图id及版序 求出卧转立的线路 |
| | | Integer line = getStartLine(); |
| | | //计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(line); |
| | | } else if (computeIsRun(Const.A09_OUT_TARGET_POSITION, d01Id)) { |
| | | computeTargetByLine(Const.A09_OUT_TARGET_POSITION); |
| | | } else if (computeIsRun(Const.A10_OUT_TARGET_POSITION, d04Id)) { |
| | | computeTargetByLine(Const.A10_OUT_TARGET_POSITION); |
| | | } else { |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | } else { |
| | | //,或者仅有一条有玻璃 |
| | | //一条线为空,一条线有进片请求有玻璃 |
| | | int outLine = StringUtils.isBlank(d01Id) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; |
| | | //获取进片请求玻璃为空的,计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(outLine); |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼空车进片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void plcToHomeEdgOutTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼空车进片任务开始执行时间:{}", startDate); |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | String e02State = plcMesObject.getPlcParameter("E02State").getAddress(); |
| | | if (REQUEST_WORD.equals(e02State)) { |
| | | log.info("出片忙碌,结束出片任务"); |
| | | return; |
| | | } |
| | | int outLine = StringUtils.isBlank(d01ID1) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; |
| | | //计算任务表进片格子 发送进片任务 |
| | | computeTargetByLine(outLine, d02GoAdress, d05GoAdress); |
| | | String mesToPLCAddress = plcMesObject.getPlcParameter("MESToPLC").getAddress(); |
| | | List<BigStorageCageOutTask> outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW)); |
| | | Assert.isTrue(CollectionUtils.isEmpty(outingList), "有正在执行出片的任务,结束当前出片线程"); |
| | | |
| | | //是否有正在钢化的玻璃 |
| | | List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper<TemperingGlassInfo>() |
| | | .selectAll(TemperingGlassInfo.class) |
| | | .leftJoin(BigStorageCageOutTask.class, BigStorageCageOutTask::getGlassId, TemperingGlassInfo::getGlassId) |
| | | .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW) |
| | | .isNull(BigStorageCageOutTask::getGlassId) |
| | | .orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence)); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) { |
| | | log.info("有正在出片的钢化任务"); |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | //是否有人工下片任务 有直接出 |
| | | List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth)); |
| | | if (CollectionUtils.isNotEmpty(artificialList)) { |
| | | computeOutGlassInfo(artificialList, Boolean.FALSE, mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | //钢化优先:获取理片笼 玻璃小片 破损表 数量 判断笼内版图是否到齐 |
| | | List<TemperingLayoutDTO> temperingLayoutDTOList = bigStorageCageDetailsService.temperingIsAll(); |
| | | if (CollectionUtils.isNotEmpty(temperingLayoutDTOList)) { |
| | | //玻璃到齐包括已出片的 |
| | | //到齐,将玻璃小片数据存入钢化小片表,逻辑生成出片任务 结束 |
| | | for (TemperingLayoutDTO item : temperingLayoutDTOList) { |
| | | List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class) |
| | | .selectAll(GlassInfo.class) |
| | | .select("-1 as state") |
| | | .selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot) |
| | | .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId) |
| | | .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN) |
| | | .eq(GlassInfo::getTemperingLayoutId, item.getTemperingLayoutId()) |
| | | .eq(GlassInfo::getEngineerId, item.getEngineerId())); |
| | | if (CollectionUtils.isNotEmpty(temperingGlassInfos)) { |
| | | temperingGlassInfoService.saveBatch(temperingGlassInfos); |
| | | computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | //未到齐 执行内部调度任务 |
| | | TemperingLayoutDTO temperingOccupySlot = bigStorageCageDetailsService.queryTemperingOccupySlot(); |
| | | if (null != temperingOccupySlot) { |
| | | List<SlotSequenceDTO> slotSequenceList = bigStorageCageDetailsService.queryGlassMaxAndMin(temperingOccupySlot.getEngineerId(), temperingOccupySlot.getTemperingLayoutId()); |
| | | for (int i = 0; i < slotSequenceList.size() - 1; i++) { |
| | | SlotSequenceDTO first = slotSequenceList.get(i); |
| | | SlotSequenceDTO second = slotSequenceList.get(i + 1); |
| | | int slotWidth = carWidth - first.getRemainWidth() - glassGap; |
| | | if (first.getMinSequence() == second.getMaxSequence() + 1 |
| | | && second.getRemainWidth() > slotWidth) { |
| | | List<BigStorageCageDetails> list = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .eq(BigStorageCageDetails::getSlot, first.getSlot()).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)); |
| | | List<BigStorageCageOutTask> outTasks = list.stream().map(e -> new BigStorageCageOutTask(e.getGlassId(), first.getSlot(), second.getSlot(), |
| | | slotWidth, 0, 0, 1)).collect(Collectors.toList()); |
| | | bigStorageCageOutTaskService.saveBatch(outTasks); |
| | | boolean flag = Boolean.FALSE; |
| | | int count = 3; |
| | | while (!flag && count >= 0) { |
| | | flag = S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | count--; |
| | | } |
| | | log.info("已向plc发送出片任务确认,地址为:{}", mesToPLCAddress); |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼出片任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 300) |
| | | public void updateOutGlassStateTask() { |
| | | Date startDate = new Date(); |
| | | log.info("1、大理片笼出片完成后更新大理片笼数据任务开始执行时间:{}", startDate); |
| | | //因为大理片笼和出片任务是两个库的数据,所以要分开查找 |
| | | List<Object> list = bigStorageCageDetailsService.listObjs(new LambdaQueryWrapper<BigStorageCageDetails>() |
| | | .select(BigStorageCageDetails::getGlassId).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING)); |
| | | if (CollectionUtils.isNotEmpty(list)) { |
| | | log.info("2、获取所有正在出片的玻璃信息id:{}", list); |
| | | List<String> glassIds = list.stream().map(String::valueOf).collect(Collectors.toList()); |
| | | List<Object> outSuccessGlassIdsObj = bigStorageCageOutTaskService.listObjs(new LambdaQueryWrapper<BigStorageCageOutTask>() |
| | | .select(BigStorageCageOutTask::getGlassId).in(BigStorageCageOutTask::getGlassId, glassIds).in(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_ALL)); |
| | | List<String> outSuccessGlassIds = outSuccessGlassIdsObj.stream().map(String::valueOf).collect(Collectors.toList()); |
| | | if (CollectionUtils.isNotEmpty(outSuccessGlassIds)) { |
| | | log.info("3、获取出片已完成的玻璃信息id:{}", outSuccessGlassIdsObj); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT).in(BigStorageCageDetails::getGlassId, outSuccessGlassIds)); |
| | | log.info("4、大理片笼出片状态已完成已完成的玻璃信息id:{}", outSuccessGlassIdsObj); |
| | | } |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("end:大理片笼出片完成后更新大理片笼数据任务结束时间:{},共耗时:{}ms,结束任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 处理破损表任务 |
| | | */ |
| | | @Scheduled(fixedDelay = 300) |
| | | public void dealDamageTask() { |
| | | Date startDate = new Date(); |
| | | log.info("大理片笼破损玻璃清除任务开始执行时间:{}", startDate); |
| | | //获取进片任务表中状态为破损的数据 |
| | | List<BigStorageCageFeedTask> inDamageTaskInfoList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE)); |
| | | if (CollectionUtils.isNotEmpty(inDamageTaskInfoList)) { |
| | | log.info("获取进片任务表中破损的玻璃信息{}", inDamageTaskInfoList); |
| | | bigStorageCageFeedTaskService.remove(new LambdaQueryWrapper<BigStorageCageFeedTask>().eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE)); |
| | | //理片笼详情表数据状态更新 |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_DAMAGE).in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()))); |
| | | //将破损信息新增入破损表 |
| | | for (BigStorageCageFeedTask bigStorageCageFeedTask : inDamageTaskInfoList) { |
| | | Damage damage = new Damage(); |
| | | damage.setGlassId(bigStorageCageFeedTask.getGlassId()); |
| | | damage.setLine(bigStorageCageFeedTask.getLine()); |
| | | damage.setWorkingProcedure("冷加工"); |
| | | damage.setRemark("进笼前卧转立"); |
| | | damage.setStatus(2); |
| | | damageService.insertDamage(damage); |
| | | } |
| | | log.info("进片任务执行完成"); |
| | | } |
| | | //获取出片任务表中状态为破损的数据 |
| | | List<BigStorageCageOutTask> outDamageTaskInfoList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>() |
| | | .eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_DAMAGE)); |
| | | if (CollectionUtils.isNotEmpty(outDamageTaskInfoList)) { |
| | | log.info("获取出片任务表中破损的玻璃信息{}", outDamageTaskInfoList); |
| | | bigStorageCageOutTaskService.remove(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE)); |
| | | List<String> glassIdList = outDamageTaskInfoList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | //移除钢化下片表数据 |
| | | temperingGlassInfoService.remove(new LambdaQueryWrapper<TemperingGlassInfo>().in(TemperingGlassInfo::getGlassId, glassIdList)); |
| | | //理片笼详情表数据状态更新 |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_DAMAGE).in(BigStorageCageDetails::getGlassId, glassIdList)); |
| | | |
| | | //将破损信息新增入破损表 |
| | | for (BigStorageCageOutTask bigStorageCageOutTask : outDamageTaskInfoList) { |
| | | Damage damage = new Damage(); |
| | | damage.setGlassId(bigStorageCageOutTask.getGlassId()); |
| | | damage.setLine(bigStorageCageOutTask.getEndSlot()); |
| | | damage.setWorkingProcedure("冷加工"); |
| | | damage.setRemark("出片后卧转立"); |
| | | damage.setStatus(2); |
| | | damageService.insertDamage(damage); |
| | | } |
| | | log.info("出片任务执行完成"); |
| | | } |
| | | Date endDate = new Date(); |
| | | log.info("大理片笼破损玻璃清除任务结束时间:{},共耗时:{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime()); |
| | | return; |
| | | } |
| | | |
| | | /** |
| | | * 按照玻璃id判断玻璃状态及卧转立是否可直接启动 |
| | | */ |
| | | public Boolean judgeGlassTypeStatus(String glassId, Integer line) { |
| | | public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) { |
| | | //1、获取任务表中相邻玻璃 |
| | | List<EdgGlassTaskInfo> edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>() |
| | | .eq(EdgGlassTaskInfo::getLine, line) |
| | |
| | | .orderByAsc(EdgGlassTaskInfo::getTime)); |
| | | Assert.isFalse(CollectionUtils.isEmpty(edgGlassTaskInfoList), "识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败"); |
| | | //2、获取卧转立剩余宽度 |
| | | Map<String, Object> map = bigStorageCageFeedTaskService.getMap(new QueryWrapper<BigStorageCageFeedTask>() |
| | | .select("cast(5000 - sum(width + 20) as INT)as remainWidth") |
| | | .eq("line", line).eq("task_state", Const.BIG_STORAGE_IN_UP)); |
| | | Integer remainWidth = null == map ? 5000 : Integer.parseInt(map.get("remainWidth") + ""); |
| | | BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line); |
| | | Integer remainWidth; |
| | | Integer glassCount; |
| | | if (0 == sitToUpRemainWidth.getGlassCount()) { |
| | | remainWidth = carWidth; |
| | | glassCount = 0; |
| | | } else { |
| | | remainWidth = sitToUpRemainWidth.getWidth(); |
| | | glassCount = sitToUpRemainWidth.getGlassCount(); |
| | | } |
| | | |
| | | Boolean flag = Boolean.TRUE; |
| | | //2、获取卧转立 |
| | | Integer widthFirst = edgGlassTaskInfoList.get(0).getWidth(); |
| | | Integer widthFirst = Math.max(edgGlassTaskInfoList.get(0).getWidth() / 10, edgGlassTaskInfoList.get(0).getHeight() / 10); |
| | | Integer heightFirst = Math.min(edgGlassTaskInfoList.get(0).getWidth() / 10, edgGlassTaskInfoList.get(0).getHeight() / 10); |
| | | if (edgGlassTaskInfoList.size() == 1) { |
| | | if (remainWidth >= widthFirst) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst); |
| | | return Boolean.FALSE; |
| | | if (glassCount < inCarMaxSize) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst); |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst); |
| | | } |
| | | } else { |
| | | //记录无法放下玻璃,后续判断启动 |
| | | return Boolean.TRUE; |
| | | flag = Boolean.FALSE; |
| | | } |
| | | } |
| | | Integer widthSecond = edgGlassTaskInfoList.get(1).getWidth(); |
| | | if (remainWidth >= widthFirst) { |
| | | if (remainWidth - widthFirst - Const.BIG_STORAGE_GAP >= widthSecond) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthSecond); |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthSecond); |
| | | } |
| | | return Boolean.FALSE; |
| | | |
| | | } else { |
| | | return Boolean.TRUE; |
| | | Integer widthSecond = Math.max(edgGlassTaskInfoList.get(1).getWidth() / 10, edgGlassTaskInfoList.get(1).getHeight() / 10); |
| | | Integer heightSecond = Math.min(edgGlassTaskInfoList.get(1).getWidth() / 10, edgGlassTaskInfoList.get(1).getHeight() / 10); |
| | | if (remainWidth >= widthFirst) { |
| | | if (remainWidth - widthFirst - glassGap >= widthSecond) { |
| | | if (glassCount < inCarMaxSize) { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightSecond); |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightSecond); |
| | | } |
| | | } else { |
| | | addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightSecond); |
| | | } |
| | | } else { |
| | | flag = Boolean.FALSE; |
| | | } |
| | | } |
| | | //向plc发送进片确认 |
| | | if (flag) { |
| | | boolean flagSend = Boolean.FALSE; |
| | | int count = 3; |
| | | while (!flagSend && count >= 0) { |
| | | flagSend = S7object.getinstance().plccontrol.writeWord(mesAddress, 1); |
| | | count--; |
| | | } |
| | | log.info("进卧转立发送确认字完成,地址为{}", mesAddress); |
| | | |
| | | } |
| | | //记录无法放下玻璃,后续判断启动 |
| | | return flag; |
| | | } |
| | | |
| | | /** |
| | | * 添加任务信息 |
| | | */ |
| | | private Boolean addFeedTask(String glassId, Integer line, Integer taskType, Integer width) { |
| | | private Boolean addFeedTask(String glassId, Integer line, Integer taskType, Integer width, Integer height) { |
| | | BigStorageCageFeedTask bigStorageCageFeedTask = new BigStorageCageFeedTask(); |
| | | bigStorageCageFeedTask.setGlassId(glassId); |
| | | bigStorageCageFeedTask.setTaskState(Const.BIG_STORAGE_REQUEST_IN); |
| | | bigStorageCageFeedTask.setTaskState(Const.BIG_STORAGE_IN_NEW); |
| | | bigStorageCageFeedTask.setLine(line); |
| | | bigStorageCageFeedTask.setTaskType(taskType); |
| | | bigStorageCageFeedTask.setWidth(width); |
| | | bigStorageCageFeedTask.setHeight(height); |
| | | bigStorageCageFeedTask.setCreateTime(new Date()); |
| | | return bigStorageCageFeedTaskService.save(bigStorageCageFeedTask); |
| | | } |
| | |
| | | /** |
| | | * 获取需要启动的线路:两条线都可启动 获取第一片玻璃版图id最小 版序最大的线路 |
| | | * |
| | | * @return |
| | | * @return 需要启动的线路 |
| | | */ |
| | | private Integer getStartLine() { |
| | | public Integer getStartLine() { |
| | | List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .inSql(BigStorageCageFeedTask::getId, "select min(id) from big_storage_cage_feed_task where task_state = 2 group by line")); |
| | | Assert.isTrue(CollectionUtils.isEmpty(taskList), "卧转立两条线都没有玻璃进片任务"); |
| | | .inSql(BigStorageCageFeedTask::getId, "select min(id) from big_storage_cage_feed_task where task_state = 2" + |
| | | "and (target_slot = 0 or target_slot is null) group by line")); |
| | | Assert.isFalse(CollectionUtils.isEmpty(taskList), "卧转立两条线都没有玻璃进片任务"); |
| | | Map<String, Integer> taskMap = taskList.stream().collect(Collectors.toMap(BigStorageCageFeedTask::getGlassId, |
| | | BigStorageCageFeedTask::getLine)); |
| | | GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>() |
| | |
| | | /** |
| | | * 计算任务表进片线路的目标格子,并启动任务 |
| | | */ |
| | | private boolean computeTargetByLine(Integer line, String d02GoAdress, String d05GoAdress) { |
| | | public boolean computeTargetByLine(Integer line) { |
| | | //1、获取任务表中的所有玻璃(指定线路且已经进卧转立完成) |
| | | List<BigStorageCageFeedTask> taskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>() |
| | | .eq(BigStorageCageFeedTask::getLine, line) |
| | | .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP) |
| | | .and(e -> e.isNull(BigStorageCageFeedTask::getTargetSlot).or().eq(BigStorageCageFeedTask::getTargetSlot, Const.OUT_TARGET_POSITION_ZERO)) |
| | | .in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP_ALL) |
| | | .orderByAsc(BigStorageCageFeedTask::getId)); |
| | | //2、去笼子内查找是否可以继续存放的笼子 |
| | | List<String> glassIds = taskList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList()); |
| | | List<GlassInfo> glassInfos = glassInfoService.list(new LambdaQueryWrapper<GlassInfo>().in(GlassInfo::getGlassId, glassIds)); |
| | | AtomicReference<Integer> temperingLayoutIdTemp = new AtomicReference<>(0); |
| | | AtomicReference<Integer> temperingFeedSequenceTemp = new AtomicReference<>(0); |
| | | AtomicReference<BigStorageDTO> bigStorageDTO = new AtomicReference<>(new BigStorageDTO()); |
| | | Map<String, GlassInfo> glassInfoMap = glassInfos.stream().collect(Collectors.toMap(GlassInfo::getGlassId, p -> p)); |
| | | List<BigStorageCageDetails> bigStorageCageDetailsList = new ArrayList<>(); |
| | | taskList.stream().forEach(e -> { |
| | | BigStorageCageDetails cageDetails = new BigStorageCageDetails(); |
| | | //按照版图信息获取进片笼子格子号 |
| | | GlassInfo info = glassInfoMap.get(e.getGlassId()); |
| | | BeanUtils.copyProperties(info, cageDetails); |
| | | if (temperingLayoutIdTemp.equals(info.getTemperingLayoutId()) |
| | | && temperingFeedSequenceTemp.equals(info.getTemperingFeedSequence() + 1) |
| | | && info.getWidth() <= bigStorageDTO.get().getWidth()) { |
| | | bigStorageDTO.get().setWidth(bigStorageDTO.get().getWidth() - info.getWidth().intValue() - Const.BIG_STORAGE_GAP); |
| | | } else { |
| | | bigStorageDTO.set(bigStorageCageDetailsService.queryTargetSlotByTempering(info)); |
| | | } |
| | | e.setTragetSlot(bigStorageDTO.get().getSlot()); |
| | | cageDetails.setSlot(bigStorageDTO.get().getSlot()); |
| | | cageDetails.setState(Const.GLASS_STATE_IN); |
| | | temperingLayoutIdTemp.set(info.getTemperingLayoutId()); |
| | | temperingFeedSequenceTemp.set(info.getTemperingFeedSequence()); |
| | | bigStorageCageDetailsList.add(cageDetails); |
| | | }); |
| | | //3、更新进片任务表 |
| | | boolean taskFlag = bigStorageCageFeedTaskService.updateBatchById(taskList); |
| | | //4、在详情表中加入进片玻璃信息 |
| | | bigStorageCageDetailsService.saveBatch(bigStorageCageDetailsList); |
| | | if (taskFlag) { |
| | | String lineAddress = line.equals(Const.A09_OUT_TARGET_POSITION) ? d02GoAdress : d05GoAdress; |
| | | S7object.getinstance().plccontrol.writeWord(lineAddress, (short) 1); |
| | | } |
| | | return taskFlag; |
| | | return computeIsTemperingTargetByLine(glassInfos, taskList, line); |
| | | } |
| | | |
| | | /** |
| | | * 是否钢化玻璃进笼目标位置 |
| | | * |
| | | * @param glassInfos 当条线卧转立所有玻璃 |
| | | * @param taskList 当条线卧转立所有任务 |
| | | * @param line 任务是哪条线 |
| | | */ |
| | | private boolean computeIsTemperingTargetByLine(List<GlassInfo> glassInfos, List<BigStorageCageFeedTask> taskList, Integer line) { |
| | | //1、将玻璃信息集合转为glassid为key的map |
| | | Map<String, GlassInfo> glassInfoMap = glassInfos.stream() |
| | | .collect(Collectors.toMap(GlassInfo::getGlassId, p -> p)); |
| | | for (BigStorageCageFeedTask e : taskList) { |
| | | GlassInfo info = glassInfoMap.get(e.getGlassId()); |
| | | if (info == null) { |
| | | continue; |
| | | } |
| | | BigStorageCageDetails cageDetails = new BigStorageCageDetails(); |
| | | BeanUtils.copyProperties(info, cageDetails); |
| | | //2、获取目标格子信息 |
| | | BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info); |
| | | //3、更新大理片笼表剩余宽度 |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - info.getWidth() - glassGap) |
| | | .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot())); |
| | | //4、更新进片任务表,目标格子及状态(状态改为2 电气扫到自行处理) 遇到问题:无法批量更新,批量更新无法走指定从库 |
| | | e.setTargetSlot(bigStorageDTO.getSlot()); |
| | | // e.setTaskType(Const.BIG_STORAGE_IN_RUN); |
| | | bigStorageCageFeedTaskService.updateById(e); |
| | | |
| | | //5、将进片信息存入大理片笼详情表 |
| | | cageDetails.setSlot(bigStorageDTO.getSlot()); |
| | | cageDetails.setState(Const.GLASS_STATE_IN); |
| | | cageDetails.setDeviceId(bigStorageDTO.getDeviceId()); |
| | | cageDetails.setGap(glassGap); |
| | | bigStorageCageDetailsService.save(cageDetails); |
| | | } |
| | | sendTaskListToPLC(taskList, line); |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | private void sendTaskListToPLC(List<BigStorageCageFeedTask> taskList, Integer line) { |
| | | log.info("送片任务发送进片玻璃信息"); |
| | | S7control s7control = S7object.getinstance().plccontrol; |
| | | PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject; |
| | | String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getAddress(); |
| | | String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getAddress(); |
| | | String outLine = line.equals(Const.A09_OUT_TARGET_POSITION) ? mesD03Address : mesD05Address; |
| | | for (int i = 1; i <= taskList.size(); i++) { |
| | | s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine()); |
| | | s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot()); |
| | | } |
| | | |
| | | s7control.writeWord(outLine, 2); |
| | | boolean flag = Boolean.FALSE; |
| | | int count = 3; |
| | | while (!flag && count >= 0) { |
| | | flag = s7control.writeWord(outLine, 2); |
| | | count--; |
| | | } |
| | | log.info("送片任务已发送完成,任务线路为:{},启动地址为{},确认字为{}", line, outLine, 2); |
| | | } |
| | | |
| | | private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) { |
| | | //任务数据 获取车子存放玻璃最大数量 玻璃间隔 |
| | | List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>(); |
| | | //打车剩余尺寸 |
| | | Integer remainWidth = carWidth; |
| | | for (T e : list) { |
| | | if (bigStorageCageOutTaskList.size() >= outCarMaxSize || e.getWidth() > remainWidth) { |
| | | break; |
| | | } |
| | | remainWidth = remainWidth - (int) e.getWidth() - glassGap; |
| | | if (isTempering) { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION, |
| | | (int) e.getWidth() * 10, 0, 0, 1)); |
| | | } else { |
| | | bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION, |
| | | (int) e.getWidth() * 10, 0, 0, 1)); |
| | | } |
| | | |
| | | } |
| | | Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据,结束出片任务"); |
| | | log.info("获取出片任务数据{}条,执行保存", bigStorageCageOutTaskList.size()); |
| | | bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList); |
| | | List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList()); |
| | | log.info("将出片玻璃{}玻璃状态改为已出片", glassIds); |
| | | bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>() |
| | | .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING) |
| | | .in(BigStorageCageDetails::getGlassId, glassIds)); |
| | | //更新笼子内格子的剩余尺寸 |
| | | updateSlotRemain(list, glassIds); |
| | | |
| | | boolean flag = Boolean.FALSE; |
| | | int count = 3; |
| | | while (!flag && count >= 0) { |
| | | flag = S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1); |
| | | count--; |
| | | } |
| | | log.info("已向plc发送出片任务确认,地址为:{}", mesToPLCAddress); |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | /** |
| | | * 更新笼子内格子的剩余尺寸 |
| | | * |
| | | * @param list 笼内可以出笼的玻璃信息 |
| | | * @param taskGlassIds 本次任务出去的玻璃ids |
| | | * @param <T> |
| | | */ |
| | | public <T extends BigStorageCageBaseInfo> void updateSlotRemain(List<T> list, List<String> taskGlassIds) { |
| | | //获取需要出去(包括待出去的)的所有玻璃格子号 |
| | | List<Integer> slotList = list.stream().map(T::getSlot).distinct().collect(Collectors.toList()); |
| | | //获取待出去的玻璃信息(等待本次任务结束后下车出去的玻璃) |
| | | Map<Integer, Double> slotRemainMap = list.stream().filter(e -> !taskGlassIds.contains(e.getGlassId())) |
| | | .collect(Collectors.groupingBy(T::getSlot, Collectors.summingDouble(item -> item.getWidth() + glassGap))); |
| | | if (CollectionUtils.isNotEmpty(slotRemainMap)) { |
| | | //按照格子号更新剩余尺寸 |
| | | slotRemainMap.forEach((e, v) -> { |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth - v) |
| | | .eq(BigStorageCage::getSlot, e)); |
| | | }); |
| | | } |
| | | Set<Integer> remainSlotList = slotRemainMap.keySet(); |
| | | slotList.removeAll(remainSlotList); |
| | | if (CollectionUtils.isNotEmpty(slotList)) { |
| | | bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth) |
| | | .in(BigStorageCage::getSlot, slotList)); |
| | | } |
| | | } |
| | | |
| | | public Boolean computeIsRun(int line, String glassId) { |
| | | //获取卧转立剩余宽度 |
| | | BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line); |
| | | if (sitToUpRemainWidth.getGlassCount() == 0) { |
| | | return Boolean.FALSE; |
| | | } |
| | | //获取玻璃信息 |
| | | GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId)); |
| | | return sitToUpRemainWidth.getWidth() < Math.max(glassInfo.getWidth(), glassInfo.getHeight()); |
| | | } |
| | | |
| | | } |