大理片笼进出片任务bug修复完毕，自测已完成，待联调

zhoushihao

2024-06-21 e555f50e1bb0cb6b8facca208c70df4dcce06b80

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java

@@ -5,6 +5,8 @@
import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
import com.baomidou.mybatisplus.core.toolkit.CollectionUtils;
import com.github.yulichang.toolkit.JoinWrappers;
import com.github.yulichang.wrapper.MPJLambdaWrapper;
import com.mes.base.entity.BigStorageCageBaseInfo;
import com.mes.bigstorage.entity.BigStorageCage;
import com.mes.bigstorage.entity.BigStorageCageDetails;
import com.mes.bigstorage.entity.BigStorageDTO;
@@ -16,7 +18,9 @@
import com.mes.bigstoragetask.entity.BigStorageCageOutTask;
import com.mes.bigstoragetask.service.BigStorageCageFeedTaskService;
import com.mes.bigstoragetask.service.BigStorageCageOutTaskService;
import com.mes.common.S7object;
import com.mes.common.config.Const;
import com.mes.device.PlcParameterObject;
import com.mes.edgglasstask.entity.EdgGlassTaskInfo;
import com.mes.edgglasstask.service.EdgGlassTaskInfoService;
import com.mes.glassinfo.entity.GlassInfo;
@@ -27,13 +31,11 @@
import org.apache.commons.lang.StringUtils;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;

import javax.annotation.Resource;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.Map;
import java.util.*;
import java.util.stream.Collectors;

/**
@@ -63,26 +65,28 @@
    @Value("${mes.sequence.order}")
    private boolean sequenceOrder;

    @Value("${mes.carWidth}")
    private Integer carWidth;

    @Value("${mes.slotWidth}")
    private Integer slotWidth;

    //    @Scheduled(fixedDelay = 5000)
    public void plcToHomeEdgScan(String d01Id) {
//        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
//        String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue();
//        String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue();
//        String d02SitState = plcParameterObject.getPlcParameter("D02SitState").getValue();
//        String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue();
//        String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue();
//        String d05SitState = plcParameterObject.getPlcParameter("D05SitState").getValue();
    @Value("${mes.carMaxSize}")
    private Integer carMaxSize;

        String d01Request = "1";
        String d02SitState = "0";
//        String d01Id = "P24060403|3|6";
        String d04Request = "0";
        String d05SitState = "0";
//        String d04Id = "P24060403|4|3";
        String d04Id = "P24060403|5|4";
    @Value("${mes.galssGap}")
    private Integer galssGap;

    @Scheduled(fixedDelay = 5000)
    public void plcToHomeEdgScan() {
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
        String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue();
        String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue();
        String d02SitState = plcParameterObject.getPlcParameter("D02SitState").getValue();
        String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue();
        String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue();
        String d05SitState = plcParameterObject.getPlcParameter("D05SitState").getValue();

        log.info("1、获取到的请求字d01为：{}，获取到的扫描ID为：{};获取到的请求字d04为：{}，获取到的扫描ID为：{};",
                d01Request, d01Id, d04Request, d04Id);
        if (!REQUEST_WORD.equals(d01Request) && !REQUEST_WORD.equals(d04Request)) {
@@ -116,23 +120,18 @@
        }
    }

    //    @Scheduled(fixedDelay = 5000)
    @Scheduled(fixedDelay = 5000)
    public void plcToHomeEdgFreeCarTask() {
//        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
//        String e01Status = plcParameterObject.getPlcParameter("E01Status").getValue();
        String e01Status = "0";
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
        String e01Status = plcParameterObject.getPlcParameter("E01Status").getValue();
        if (REQUEST_WORD.equals(e01Status)) {
            log.info("进片大车非空闲");
            return;
        }
//        String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue();
//        String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue();
//        String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue();
//        String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue();
        String d01Request = "";
        String d01Id = "";
        String d04Request = "1";
        String d04Id = "";
        String d01Request = plcParameterObject.getPlcParameter("D01Request").getValue();
        String d01Id = plcParameterObject.getPlcParameter("D01ID1").getValue();
        String d04Request = plcParameterObject.getPlcParameter("D04Request").getValue();
        String d04Id = plcParameterObject.getPlcParameter("D04ID1").getValue();
        log.info("1、获取到的请求字d01为：{}，获取到的扫描ID为：{};获取到的请求字d04为：{}，获取到的扫描ID为：{};",
                d01Request, d01Id, d04Request, d04Id);
        //两条线都有进卧转立任务，直接结束
@@ -168,43 +167,29 @@
        computeTargetByLine(outLine);
    }

    //    @Scheduled(fixedDelay = 5000)
    @Scheduled(fixedDelay = 5000)
    public void plcToHomeEdgOutTask() {
        //任务数据  获取车子存放玻璃最大数量  玻璃间隔
        List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();

        List<BigStorageCageOutTask> outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW));
        Assert.isTrue(CollectionUtils.isEmpty(outingList), "有正在执行出片的任务，结束当前出片线程");

        //是否有正在钢化的玻璃
        List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.list(new LambdaQueryWrapper<TemperingGlassInfo>()
        List<TemperingGlassInfo> temperingGlassInfoList = temperingGlassInfoService.selectJoinList(TemperingGlassInfo.class, new MPJLambdaWrapper<TemperingGlassInfo>()
                .selectAll(TemperingGlassInfo.class)
                .leftJoin(BigStorageCageOutTask.class, BigStorageCageOutTask::getGlassId, TemperingGlassInfo::getGlassId)
                .eq(TemperingGlassInfo::getState, Const.TEMPERING_NEW)
                .isNull(BigStorageCageOutTask::getGlassId)
                .orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence));
        if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) {
            log.info("有正在出片的钢化任务");
            //打车剩余尺寸
            Integer remainWidth = Const.BIG_STORAGE_WIDTH;
            for (TemperingGlassInfo e : temperingGlassInfoList) {
                if (bigStorageCageOutTaskList.size() > 5 || e.getWidth() > remainWidth) {
                    break;
                }
                remainWidth = remainWidth - e.getWidth().intValue() - Const.BIG_STORAGE_GAP;
                bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getState(), Const.A09_OUT_TARGET_POSITION,
                        e.getWidth().intValue(), 0, 0, 1));
            }
            bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
            computeOutGlassInfo(temperingGlassInfoList);
            return;
        }
        //是否有人工下片任务   有直接出
        List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
                .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth));
        if (CollectionUtils.isNotEmpty(artificialList)) {
            Integer remainWidth = Const.BIG_STORAGE_WIDTH;
            for (BigStorageCageDetails e : artificialList) {
                if (remainWidth < e.getWidth().intValue()) {
                    break;
                }
                bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.A10_OUT_TARGET_POSITION,
                        e.getWidth().intValue(), 0, 0, 1));
                remainWidth = remainWidth - e.getWidth().intValue() - Const.BIG_STORAGE_GAP;
            }
            bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
            computeOutGlassInfo(temperingGlassInfoList);
            return;
        }
        //钢化优先：获取理片笼  玻璃小片  破损表 数量   判断笼内版图是否到齐
@@ -214,24 +199,14 @@
            //到齐，将玻璃小片数据存入钢化小片表，逻辑生成出片任务  结束
            List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class)
                    .selectAll(GlassInfo.class)
                    .select("-1 as state")
                    .selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot)
                    .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId)
                    .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)
                    .eq(GlassInfo::getTemperingLayoutId, temperingLayoutDTO.getTemperingLayoutId())
                    .eq(GlassInfo::getEngineerId, temperingLayoutDTO.getEngineerId()));
            temperingGlassInfoService.saveBatch(temperingGlassInfos);

            //大车剩余尺寸
            Integer remainWidth = Const.BIG_STORAGE_WIDTH;
            for (TemperingGlassInfo e : temperingGlassInfos) {
                if (bigStorageCageOutTaskList.size() > 5 || e.getWidth() > remainWidth) {
                    break;
                }
                remainWidth = remainWidth - e.getWidth().intValue() - Const.BIG_STORAGE_GAP;
                bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getState(), Const.A09_OUT_TARGET_POSITION,
                        e.getWidth().intValue(), 0, 0, 1));
            }
            bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
            computeOutGlassInfo(temperingGlassInfoList);
            return;
        }
        //未到齐 执行内部调度任务
@@ -241,7 +216,7 @@
            for (int i = 0; i < slotSequenceList.size() - 1; i++) {
                SlotSequenceDTO first = slotSequenceList.get(i);
                SlotSequenceDTO second = slotSequenceList.get(i + 1);
                int slotWidth = Const.BIG_STORAGE_WIDTH - first.getRemainWidth() - Const.BIG_STORAGE_GAP;
                int slotWidth = carWidth - first.getRemainWidth() - galssGap;
                if (first.getMinSequence() == second.getMaxSequence() + 1
                        && second.getRemainWidth() > slotWidth) {
                    List<BigStorageCageDetails> list = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
@@ -271,7 +246,7 @@
        Integer remainWidth;
        Integer glassCount;
        if (0 == sitToUpRemainWidth.getGlassCount()) {
            remainWidth = Const.BIG_STORAGE_WIDTH;
            remainWidth = carWidth;
            glassCount = 0;
        } else {
            remainWidth = sitToUpRemainWidth.getWidth();
@@ -292,8 +267,8 @@
        } else {
            Integer widthSecond = edgGlassTaskInfoList.get(1).getWidth();
            if (remainWidth >= widthFirst) {
                if (remainWidth - widthFirst - Const.BIG_STORAGE_GAP >= widthSecond) {
                    if (glassCount <= 5) {
                if (remainWidth - widthFirst - galssGap >= widthSecond) {
                    if (glassCount <= carMaxSize - 1) {
                        addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst);
                        return Boolean.FALSE;
                    } else {
@@ -392,4 +367,60 @@
        }
        return Boolean.TRUE;
    }

    private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list) {
        //任务数据  获取车子存放玻璃最大数量  玻璃间隔
        List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();
        //打车剩余尺寸
        Integer remainWidth = carWidth;
        for (T e : list) {
            if (bigStorageCageOutTaskList.size() > carMaxSize || e.getWidth() > remainWidth) {
                break;
            }
            remainWidth = remainWidth - e.getWidth().intValue() - galssGap;
            bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.A09_OUT_TARGET_POSITION,
                    e.getWidth().intValue(), 0, 0, 1));
        }
        Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据，结束出片任务");
        log.info("获取出片任务数据{}条，执行保存", bigStorageCageOutTaskList.size());
        bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
        List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
        log.info("将出片玻璃{}玻璃状态改为已出片", glassIds);
        bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
                .set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT)
                .in(BigStorageCageDetails::getGlassId, glassIds));
        //更新笼子内格子的剩余尺寸
        updateSlotRemain(list, glassIds);
        return Boolean.TRUE;
    }

    /**
     * 更新笼子内格子的剩余尺寸
     *
     * @param list
     * @param taskGlassIds
     * @param <T>
     */
    public <T extends BigStorageCageBaseInfo> void updateSlotRemain(List<T> list, List<String> taskGlassIds) {
        //获取需要出去（包括待出去的）的所有玻璃格子号
        List<Integer> slotList = list.stream().map(T::getSlot).distinct().collect(Collectors.toList());
        //获取待出去的玻璃信息（等下车出去的玻璃）
        Map<Integer, Double> slotRemainMap = list.stream().filter(e -> !taskGlassIds.contains(e.getGlassId()))
                .collect(Collectors.groupingBy(T::getSlot, Collectors.summingDouble(item -> item.getWidth() + galssGap)));
        if (CollectionUtils.isNotEmpty(slotRemainMap)) {
            //按照格子号更新剩余尺寸
            slotRemainMap.forEach((e, v) -> {
                bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth - v)
                        .eq(BigStorageCage::getSlot, e));
            });
        }
        Set<Integer> remainSlotList = slotRemainMap.keySet();
        slotList.removeAll(remainSlotList);
        if (CollectionUtils.isNotEmpty(slotList)) {
            bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth)
                    .in(BigStorageCage::getSlot, slotList));
        }


    }
}