| | |
| | | |
| | | import cn.hutool.core.collection.CollectionUtil; |
| | | import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; |
| | | import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper; |
| | | import com.github.xingshuangs.iot.protocol.s7.serializer.S7Serializer; |
| | | import com.kangaroohy.milo.model.ReadWriteEntity; |
| | | import com.kangaroohy.milo.service.MiloService; |
| | | import com.mes.common.config.Const; |
| | | import com.mes.engineering.entity.Engineering; |
| | | import com.mes.engineering.mapper.EngineeringMapper; |
| | | import com.mes.milo.model.ReadWriteEntity; |
| | | import com.mes.milo.service.MiloService; |
| | | import com.mes.opctask.entity.LoadGlassDeviceTask; |
| | | import com.mes.opctask.service.LoadGlassDeviceTaskService; |
| | | import com.mes.rawglassdetails.entity.RawGlassStorageDetails; |
| | | import com.mes.rawglassdetails.service.RawGlassStorageDetailsService; |
| | | import com.mes.rawglassstation.entity.RawGlassStorageStation; |
| | | import com.mes.rawglassstation.service.RawGlassStorageStationService; |
| | | import com.mes.rawglasstask.entity.RawGlassStorageTask; |
| | | import com.mes.rawglasstask.service.RawGlassStorageTaskService; |
| | | import com.mes.s7.entity.S7Data; |
| | | import com.mes.uppattenusage.entity.UpPattenUsage; |
| | | import com.mes.uppattenusage.entity.vo.UpPattenUsageVO; |
| | | import com.mes.uppattenusage.mapper.UpPattenUsageMapper; |
| | | import lombok.extern.slf4j.Slf4j; |
| | |
| | | import org.springframework.util.CollectionUtils; |
| | | |
| | | import javax.annotation.Resource; |
| | | import java.util.Arrays; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.*; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | |
| | | public class RawGlassTask { |
| | | |
| | | @Autowired |
| | | private RawGlassStorageStationService rawGlassStorageStationService; |
| | | @Autowired |
| | | private RawGlassStorageDetailsService rawGlassStorageDetailsService; |
| | | |
| | | @Autowired |
| | | private RawGlassStorageTaskService rawGlassStorageTaskService; |
| | | @Autowired |
| | | private RawGlassStorageStationService rawGlassStorageStationService; |
| | | |
| | | @Resource |
| | | private EngineeringMapper engineeringMapper; |
| | | @Resource |
| | | private UpPattenUsageMapper upPattenUsageMapper; |
| | | |
| | | @Autowired |
| | | @Resource |
| | | private LoadGlassDeviceTaskService loadGlassDeviceTaskService; |
| | | |
| | | @Autowired(required = false) |
| | | private MiloService miloService; |
| | | |
| | | private static final List<String> liftingStation = Arrays.asList("1", "2"); |
| | | private static final List<String> loadGlassStation = Arrays.asList("3", "4", "5", "6"); |
| | | @Autowired(required = false) |
| | | S7Serializer s7Serializer; |
| | | |
| | | |
| | | private static final String LOAD_GLASS_DEVICE_ONE_TASK = "load_glass_device_one_task"; |
| | | |
| | | private static final String LOAD_GLASS_DEVICE_TWO_TASK = "load_glass_device_two_task"; |
| | | |
| | | private static final List<Integer> LOAD_STATION_01 = Arrays.asList(101, 102); |
| | | private static final List<Integer> LOAD_STATION_02 = Arrays.asList(103, 104); |
| | | private static final List<Integer> LOAD_STATION_ALL = Arrays.asList(101, 102, 103, 104); |
| | | private static final Integer LEFTING_01 = 98; |
| | | private static final Integer LEFTING_02 = 99; |
| | | private static final Integer LOAD_GLASS_ONE_DEVICE = 5; |
| | | private static final Integer LOAD_GLASS_TWO_DEVICE = 6; |
| | | |
| | | @Scheduled(fixedDelay = 1000) |
| | | public void rawStorageTask() throws Exception { |
| | | S7Data S7DataWL1 = s7Serializer.read(S7Data.class); |
| | | String requestWord = S7DataWL1.getRequest().toString(); |
| | | String confireWord = S7DataWL1.getConfirmation().toString(); |
| | | String reportWord = S7DataWL1.getReportWord().toString(); |
| | | String taskWord = S7DataWL1.getTaskWord().toString(); |
| | | String requestValue = requestWord; |
| | | // ReadWriteEntity requestWord = miloService.readFromOpcUa("CC.CC.request"); |
| | | // ReadWriteEntity confireWord = miloService.readFromOpcUa("CC.CC.confirmation"); |
| | | // ReadWriteEntity reportWord = miloService.readFromOpcUa("CC.CC.reportWord"); |
| | | // ReadWriteEntity taskWord = miloService.readFromOpcUa("CC.CC.taskWord"); |
| | | // String requestValue = requestWord.getValue() + ""; |
| | | if ("0".equals(requestValue)) { |
| | | if ("1".equals(confireWord) && "0".equals(reportWord)) { |
| | | // if ("1".equals(confireWord.getValue() + "") && "0".equals(reportWord.getValue() + "")) { |
| | | S7Data s7Data = new S7Data(); |
| | | s7Data.setConfirmation((short) 0); |
| | | s7Serializer.write(s7Data); |
| | | // List<ReadWriteEntity> list = new ArrayList<>(); |
| | | // list.add(generateReadWriteEntity("CC.CC.confirmation", 0)); |
| | | // miloService.writeToOpcWord(list); |
| | | } |
| | | if ("1".equals(taskWord)) { |
| | | // if ("1".equals(taskWord.getValue() + "")) { |
| | | S7Data s7Data = new S7Data(); |
| | | s7Data.setTaskWord((short) 0); |
| | | s7Data.setStartSlot((short) 0); |
| | | s7Data.setEndSlot((short) 0); |
| | | s7Serializer.write(s7Data); |
| | | // List<ReadWriteEntity> list = new ArrayList<>(); |
| | | // list.add(generateReadWriteEntity("CC.CC.taskWord", 0)); |
| | | // list.add(generateReadWriteEntity("CC.CC.startSlot", 0)); |
| | | // list.add(generateReadWriteEntity("CC.CC.endSlot", 0)); |
| | | // miloService.writeToOpcWord(list); |
| | | } |
| | | return; |
| | | } |
| | | if (!"1".equals(requestValue)) { |
| | | log.info("无请求"); |
| | | return; |
| | | } |
| | | //是否有正在执行的任务 |
| | | boolean flag = isHasRunningTask(); |
| | | if (flag) { |
| | | log.info("有未完成的任务,结束"); |
| | | return; |
| | | } |
| | | //todo:优先进上片机位 |
| | | flag = rawGlassDispatchTask(); |
| | | if (flag) { |
| | | log.info("执行调度任务,结束"); |
| | | return; |
| | | } |
| | | flag = outboundTask(); |
| | | if (flag) { |
| | | log.info("执行出库任务,结束"); |
| | | return; |
| | | } |
| | | flag = warehouseTask(); |
| | | if (flag) { |
| | | log.info("执行入库任务"); |
| | | return; |
| | | } |
| | | flag = shelfResetTask(); |
| | | if (flag) { |
| | | log.info("执行复位任务"); |
| | | return; |
| | | } |
| | | log.info("无任务执行,结束"); |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 1000) |
| | | public void rawStorageInCar() throws Exception { |
| | | S7Data S7DataWL1 = s7Serializer.read(S7Data.class); |
| | | String value = S7DataWL1.getInCar().toString(); |
| | | // ReadWriteEntity entity = miloService.readFromOpcUa("CC.CC.inCar"); |
| | | // String value = entity.getValue() + ""; |
| | | if (!"1".equals(value)) { |
| | | log.info("大车上没有架子"); |
| | | return; |
| | | } |
| | | //查询任务 |
| | | RawGlassStorageDetails one = rawGlassStorageDetailsService.getOne(new LambdaQueryWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | if (one == null) { |
| | | log.info("没有正在执行的任务"); |
| | | return; |
| | | } |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>().eq(RawGlassStorageDetails::getId, one.getId()) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_CAR)); |
| | | } |
| | | |
| | | @Scheduled(fixedDelay = 1000) |
| | | public void rawStorageFinish() throws Exception { |
| | | S7Data S7DataWL1 = s7Serializer.read(S7Data.class); |
| | | String value = S7DataWL1.getReportWord().toString(); |
| | | // ReadWriteEntity entity = miloService.readFromOpcUa("CC.CC.reportWord"); |
| | | // String value = entity.getValue() + ""; |
| | | if ("0".equals(value)) { |
| | | log.info("当前任务未汇报,结束本次任务"); |
| | | return; |
| | | } |
| | | RawGlassStorageDetails details = rawGlassStorageDetailsService.getOne(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_CAR)); |
| | | if (null == details) { |
| | | log.info("无执行中的任务"); |
| | | return; |
| | | } |
| | | RawGlassStorageTask task = rawGlassStorageTaskService.getOne(new LambdaQueryWrapper<RawGlassStorageTask>() |
| | | .in(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_NEW)); |
| | | RawGlassStorageDetails targetDetails = rawGlassStorageDetailsService.generateDetails(details, task.getEndSlot()); |
| | | int deviceId = details.getDeviceId(); |
| | | Integer taskType = task.getTaskType(); |
| | | if ("1".equals(value)) { |
| | | log.info("将详情表的状态改为已出库"); |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_OUT) |
| | | .eq(RawGlassStorageDetails::getSlot, task.getStartSlot()).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_CAR)); |
| | | log.info("任务状态已更改为:已完成"); |
| | | rawGlassStorageTaskService.update(new LambdaUpdateWrapper<RawGlassStorageTask>() |
| | | .eq(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_NEW) |
| | | .set(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_SUCCESS)); |
| | | switch (taskType) { |
| | | case 1: |
| | | case 3: |
| | | log.info("1、入库,3、调度任务。{}", taskType); |
| | | if (targetDetails.getRemainQuantity() > 0) { |
| | | rawGlassStorageDetailsService.save(targetDetails); |
| | | } |
| | | break; |
| | | case 2: |
| | | case 4: |
| | | log.info("2、出片,4、入库请求。{}", taskType); |
| | | targetDetails = new RawGlassStorageDetails(); |
| | | targetDetails.setSlot(task.getEndSlot()); |
| | | targetDetails.setDeviceId(deviceId); |
| | | targetDetails.setShelf(task.getStartSlot()); |
| | | targetDetails.setState(Const.RAW_GLASS_STATE_IN); |
| | | rawGlassStorageDetailsService.save(targetDetails); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | } else { |
| | | if (taskType.equals(Const.RAW_GLASS_TASK_TYPE_IN_REQUEST)) { |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_OUT) |
| | | .eq(RawGlassStorageDetails::getSlot, task.getStartSlot()) |
| | | .in(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING, Const.RAW_GLASS_STATE_CAR)); |
| | | } else { |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .eq(RawGlassStorageDetails::getSlot, task.getStartSlot()) |
| | | .in(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING, Const.RAW_GLASS_STATE_CAR)); |
| | | } |
| | | rawGlassStorageTaskService.update(new LambdaUpdateWrapper<RawGlassStorageTask>() |
| | | .eq(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_NEW) |
| | | .set(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_FAILURE)); |
| | | |
| | | } |
| | | S7Data s7Data = new S7Data(); |
| | | s7Data.setConfirmation((short) 1); |
| | | s7Serializer.write(s7Data); |
| | | // List<ReadWriteEntity> list = new ArrayList<>(); |
| | | // list.add(generateReadWriteEntity("CC.CC.confirmation", 1)); |
| | | // miloService.writeToOpcWord(list); |
| | | } |
| | | |
| | | private boolean isHasRunningTask() { |
| | | RawGlassStorageTask task = rawGlassStorageTaskService.getOne(new LambdaQueryWrapper<RawGlassStorageTask>() |
| | | .in(RawGlassStorageTask::getTaskState, Const.RAW_GLASS_TASK_NEW)); |
| | | return task == null ? Boolean.FALSE : Boolean.TRUE; |
| | | } |
| | | |
| | | /** |
| | | * 原片调度:1、查询工程原片表,按照顺序将原片放入上片1号位,后续原片放上片2号位,出现尺寸替换,判断原上片位是否有玻璃,有 先出后进,无 直接进片 |
| | | */ |
| | | public boolean rawGlassDispatchTask() throws Exception { |
| | | //查询当前系统正在执行的订单 |
| | | List<Engineering> engineeringList = engineeringMapper.selectList(new LambdaQueryWrapper<Engineering>() |
| | | .eq(Engineering::getState, Const.ENGINEERING_RUNNING).last("order by id")); |
| | | if (CollectionUtils.isEmpty(engineeringList)) { |
| | | log.info("没有正在执行的工程"); |
| | | return false; |
| | | } |
| | | for (Engineering engineering : engineeringList) { |
| | | boolean flag = rawGlassDispatchByEngineering(engineering.getStationCell(), engineering.getEngineerId()); |
| | | if (flag) { |
| | | return flag; |
| | | } |
| | | } |
| | | return Boolean.FALSE; |
| | | |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 出库任务:1、点出库,立马生成出片任务 2、点出库修改工位详情内的状态为待出库,定时任务扫描生成出库任务 |
| | | */ |
| | | public boolean outboundTask() throws Exception { |
| | | List<RawGlassStorageDetails> rawGlassList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_WAIT_OUT) |
| | | .inSql(RawGlassStorageDetails::getSlot, "select slot from raw_glass_storage_station where enable_state = 1")); |
| | | if (CollectionUtil.isEmpty(rawGlassList)) { |
| | | log.info("系统没有需要出库的原片信息"); |
| | | return Boolean.FALSE; |
| | | } |
| | | //获取工位上是否有架子, |
| | | List<RawGlassStorageDetails> emptyLeftingList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>() |
| | | .in(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN_ALL) |
| | | .in(RawGlassStorageDetails::getSlot, "select slot from raw_glass_storage_station where enable_state = 1 and device_id = 4")); |
| | | if (CollectionUtil.isNotEmpty(emptyLeftingList) && emptyLeftingList.size() > 1) { |
| | | log.info("吊装位当前都有架子,结束出片任务"); |
| | | return Boolean.FALSE; |
| | | } |
| | | //获取需要落架的 |
| | | List<Integer> leftingList = emptyLeftingList.stream().map(RawGlassStorageDetails::getSlot).collect(Collectors.toList()); |
| | | int lefting = CollectionUtil.isEmpty(leftingList) ? LEFTING_01 : leftingList.get(0).equals(LEFTING_01) ? LEFTING_02 : LEFTING_01; |
| | | Integer startSlot = rawGlassList.get(0).getSlot(); |
| | | //生成出库任务 |
| | | rawGlassStorageDetailsService.generateTask(startSlot, lefting, startSlot, rawGlassList.get(0).getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_OUT); |
| | | |
| | | // List<ReadWriteEntity> list = new ArrayList<>(); |
| | | // list.add(generateReadWriteEntity("CC.CC.taskWord", 1)); |
| | | // list.add(generateReadWriteEntity("CC.CC.taskSending", 1)); |
| | | // list.add(generateReadWriteEntity("CC.CC.startSlot", startSlot)); |
| | | // list.add(generateReadWriteEntity("CC.CC.endSlot", lefting)); |
| | | // miloService.writeToOpcWord(list); |
| | | |
| | | //修改出片任务状态 |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, rawGlassList.get(0).getSlot()) |
| | | .eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_WAIT_OUT) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 复位任务:1、点复位,立马生成复位任务 2、点出库修改工位详情内的状态为架子复位,定时任务扫描生成复位任务 |
| | | */ |
| | | public boolean shelfResetTask() throws Exception { |
| | | List<RawGlassStorageDetails> rawGlassList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RESET) |
| | | .inSql(RawGlassStorageDetails::getSlot, "select slot from raw_glass_storage_station where enable_state = 1")); |
| | | if (CollectionUtil.isEmpty(rawGlassList)) { |
| | | log.info("系统没有需要复位的原片信息"); |
| | | return Boolean.FALSE; |
| | | } |
| | | //生成复位任务 |
| | | |
| | | // rawGlassStorageDetailsService.generatask(rawGlassList.get(0).getSlot(), rawGlassList.get(0).getShelf(), rawGlassList.get(0).getShelf(), rawGlassList.get(0).getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | |
| | | // List<ReadWriteEntity> list = new ArrayList<>(); |
| | | // list.add(generateReadWriteEntity("CC.CC.taskWord", 1)); |
| | | // list.add(generateReadWriteEntity("CC.CC.taskSending", 1)); |
| | | // list.add(generateReadWriteEntity("CC.CC.startSlot", startSlot)); |
| | | // list.add(generateReadWriteEntity("CC.CC.endSlot", lefting)); |
| | | // miloService.writeToOpcWord(list); |
| | | |
| | | //修改复位任务状态 |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, rawGlassList.get(0).getSlot()) |
| | | .eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RESET) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | /** |
| | | * 入库任务:吊装位有玻璃,先去工位表查询空格子,生成入库任务从吊装位到目标格子 |
| | | * |
| | | * @throws Exception |
| | | */ |
| | | @Scheduled(fixedDelay = 1000) |
| | | public void warehouseTask() throws Exception { |
| | | ReadWriteEntity entity = miloService.readFromOpcUa("rawglass.device.request"); |
| | | String value = entity.getValueString(); |
| | | if (!"1".equals(value)) { |
| | | log.info("大车忙碌"); |
| | | return; |
| | | } |
| | | public boolean warehouseTask() throws Exception { |
| | | List<RawGlassStorageDetails> rawGlassList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getState, Const.GLASS_STATE_IN) |
| | | .inSql(RawGlassStorageDetails::getSlotId, "select slot from raw_glass_storage_station where enable_state = 1 and slot in (1,2)")); |
| | | .gt(RawGlassStorageDetails::getRemainQuantity, 0) |
| | | .inSql(RawGlassStorageDetails::getSlot, "select slot from raw_glass_storage_station where enable_state = 1 and device_id = 4") |
| | | .inSql(RawGlassStorageDetails::getShelf, "select slot from raw_glass_storage_station where enable_state = 1 ")); |
| | | if (CollectionUtil.isEmpty(rawGlassList)) { |
| | | log.info("吊装位被禁用或没有玻璃"); |
| | | return; |
| | | } |
| | | //查询工位信息是否有 |
| | | List<RawGlassStorageStation> stationList = rawGlassStorageStationService.list(new LambdaQueryWrapper<RawGlassStorageStation>().notInSql(RawGlassStorageStation::getSlot, "select slot_id from raw_glass_storage_details where state = '100'") |
| | | .eq(RawGlassStorageStation::getEnableState, Const.SLOT_ON)); |
| | | if (CollectionUtil.isEmpty(stationList)) { |
| | | log.info("没有空的工位"); |
| | | return; |
| | | log.info("吊装位被禁用/架子所在工位被禁用/无原片信息"); |
| | | return Boolean.FALSE; |
| | | } |
| | | //生成进笼任务 |
| | | generateTask(rawGlassList.get(0).getSlotId(), stationList.get(0).getSlot(), |
| | | rawGlassList.get(0).getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_IN); |
| | | RawGlassStorageDetails details = rawGlassList.get(0); |
| | | rawGlassStorageDetailsService.generateTask(details.getSlot(), details.getShelf(), details.getShelf(), |
| | | details.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_IN); |
| | | // List<ReadWriteEntity> list = new ArrayList<>(); |
| | | // list.add(generateReadWriteEntity("CC.CC.taskWord", 1)); |
| | | // list.add(generateReadWriteEntity("CC.CC.taskSending", 1)); |
| | | // list.add(generateReadWriteEntity("CC.CC.startSlot", details.getSlot())); |
| | | // list.add(generateReadWriteEntity("CC.CC.endSlot", details.getShelf())); |
| | | // miloService.writeToOpcWord(list); |
| | | //生成工位任务,将吊装位的玻璃状态改位进笼中 |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 出库任务:1、点出库,立马生成出片任务 2、点出库修改工位详情内的状态为待出库,定时任务扫描生成出库任务 |
| | | */ |
| | | @Scheduled(fixedDelay = 1000) |
| | | public void outboundTask() throws Exception { |
| | | ReadWriteEntity entity = miloService.readFromOpcUa("rawglass.device.request"); |
| | | String value = entity.getValueString(); |
| | | if (!"2".equals(value)) { |
| | | log.info("大车忙碌"); |
| | | return; |
| | | } |
| | | List<RawGlassStorageDetails> rawGlassList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getState, Const.GLASS_STATE_OUT_ING) |
| | | .inSql(RawGlassStorageDetails::getSlotId, "select slot from raw_glass_storage_station where enable_state = 1 and slot not in (1,2)")); |
| | | if (CollectionUtil.isEmpty(rawGlassList)) { |
| | | log.info("系统没有需要出库的原片信息"); |
| | | return; |
| | | } |
| | | List<Integer> emptyLeftingList = rawGlassStorageDetailsService.listBySlotState(liftingStation, Arrays.asList(Const.GLASS_STATE_IN)); |
| | | if (CollectionUtil.isEmpty(emptyLeftingList)) { |
| | | log.info("吊装位当前都有原片,结束出片任务"); |
| | | } |
| | | //生成出库任务 |
| | | generateTask(rawGlassList.get(0).getSlotId(), emptyLeftingList.get(0), |
| | | rawGlassList.get(0).getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_OUT); |
| | | //修改吊装位的原片状态为103 出片中 |
| | | //修改出片任务状态 |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, rawGlassList.get(0).getSlot()) |
| | | .eq(RawGlassStorageDetails::getState, Const.GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | |
| | | /** |
| | | * 原片调度:1、查询工程原片表,按照顺序将原片放入上片1号位,后续原片放上片2号位,出现尺寸替换,判断原上片位是否有玻璃,有 先出后进,无 直接进片 |
| | | * @param stationCell 设备信息 5 、 6 |
| | | * @param enginneerId 共亨号 |
| | | * @return |
| | | * @throws Exception |
| | | */ |
| | | @Scheduled(fixedDelay = 1000) |
| | | public void rawGlassDispatchTask() throws Exception { |
| | | ReadWriteEntity entity = miloService.readFromOpcUa("rawglass.device.request"); |
| | | String value = entity.getValueString(); |
| | | if (!"2".equals(value)) { |
| | | log.info("大车忙碌"); |
| | | return; |
| | | } |
| | | //查询当前系统正在执行的订单 |
| | | Engineering engineering = engineeringMapper.selectOne(new LambdaQueryWrapper<Engineering>().eq(Engineering::getState, Const.ENGINEERING_RUNNING).last("order by id limit 1")); |
| | | if (null == engineering) { |
| | | log.info("没有正在执行的工程"); |
| | | return; |
| | | } |
| | | private boolean rawGlassDispatchByEngineering(int stationCell, String enginneerId) throws Exception { |
| | | //当前尺寸需要上片的数量 |
| | | List<UpPattenUsageVO> pattenUsageList = upPattenUsageMapper.queryRawGlassByEngineeringId(engineering.getEngineerId()); |
| | | List<UpPattenUsageVO> pattenUsageList = upPattenUsageMapper.queryRawGlassByEngineeringId(enginneerId); |
| | | if (CollectionUtils.isEmpty(pattenUsageList)) { |
| | | log.info("正在执行的工程原片无可上片的原片信息"); |
| | | return Boolean.FALSE; |
| | | } |
| | | //获取当前需要上片的原片数据 |
| | | Map<String, List<UpPattenUsageVO>> upListMap = pattenUsageList.stream() |
| | | .collect(Collectors.groupingBy(UpPattenUsageVO::getGroupNumber)); |
| | | //todo:按照工程号按照工程下未完成的尺寸的顺序,当1号上片位架子上的当前尺寸玻璃少于3片且2号上片位无原片玻璃,则将去调度玻璃去2号上片位, |
| | | //todo:当一号上片位架子上的玻璃位空或者当前尺寸用完时时,将2号(有玻璃)上片位调度到1号上片位 |
| | | //1、查询4个上片的原片详情 |
| | | List<RawGlassStorageDetails> rawGlassDetailsList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getState, Const.GLASS_STATE_IN).in(RawGlassStorageDetails::getSlotId, loadGlassStation)); |
| | | if (CollectionUtils.isEmpty(rawGlassDetailsList)) { |
| | | //表示1上片位没有原片,直接找原片放入对应的上片位 |
| | | //结束调度任务 |
| | | List<UpPattenUsageVO> usageVOS = upListMap.get("1"); |
| | | //获取当前上片位1号架子信息 |
| | | List<Integer> loadStation = LOAD_GLASS_ONE_DEVICE.equals(stationCell) ? LOAD_STATION_01 : LOAD_STATION_02; |
| | | List<RawGlassStorageStation> stations = rawGlassStorageStationService.list(new LambdaQueryWrapper<RawGlassStorageStation>() |
| | | .in(RawGlassStorageStation::getSlot, loadStation) |
| | | .eq(RawGlassStorageStation::getEnableState, Const.SLOT_ON).orderByAsc(RawGlassStorageStation::getSlot)); |
| | | if (CollectionUtils.isEmpty(stations)) { |
| | | log.info("没有可用的上片位"); |
| | | return Boolean.FALSE; |
| | | } |
| | | Map<Integer, List<RawGlassStorageDetails>> listMap = rawGlassDetailsList.stream().collect(Collectors.groupingBy(RawGlassStorageDetails::getSlotId)); |
| | | RawGlassStorageDetails rawGlass03Details = listMap.get(3).get(0); |
| | | RawGlassStorageDetails rawGlass04Details = listMap.get(4).get(0); |
| | | // RawGlassStorageDetails rawGlass05Details = listMap.get(5).get(0); |
| | | // RawGlassStorageDetails rawGlass06Details = listMap.get(6).get(0); |
| | | //todo:上片1号位2种清空方式:方式一:原片用完 方式二:当前尺寸用完 |
| | | if (null == rawGlass03Details) { |
| | | if (null == rawGlass04Details) { |
| | | //表示1上片位没有原片,直接找原片放入对应的上片位 |
| | | //结束调度任务 |
| | | |
| | | List<RawGlassStorageDetails> loadStationList = rawGlassStorageDetailsService.list(new LambdaQueryWrapper<RawGlassStorageDetails>() |
| | | .inSql(RawGlassStorageDetails::getSlot, "select slot from raw_glass_storage_station where enable_state = 1") |
| | | .eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .eq(RawGlassStorageDetails::getDeviceId, stationCell)); |
| | | if (stations.size() == 1) { |
| | | if (CollectionUtils.isEmpty(loadStationList)) { |
| | | RawGlassStorageDetails rawDetails = getRawGlassStorageDetailsBySize(usageVOS.get(0), usageVOS.size()); |
| | | rawGlassStorageDetailsService.generateTask(rawDetails.getSlot(), stations.get(0).getSlot(), rawDetails.getShelf(), rawDetails.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | //结束调度任务 修改工位状态(起始位)状态为103 RAW_GLASS_STATE_RUNNING 任务完成后将状态改为101 目标位新增一条数据,架子号为(起始位) |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, rawDetails.getSlot()).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | RawGlassStorageDetails oneLoadStation = loadStationList.get(0); |
| | | if (oneLoadStation.getRemainQuantity() <= 0 || !compareRawSize(usageVOS.get(0), oneLoadStation)) { |
| | | rawGlassStorageDetailsService.generateTask(stations.get(0).getSlot(), oneLoadStation.getShelf(), oneLoadStation.getShelf(), oneLoadStation.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, oneLoadStation.getSlot()).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getDeviceId, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.FALSE; |
| | | } |
| | | } |
| | | |
| | | log.info("获取{}上片线的工位信息{}", stationCell, loadStationList); |
| | | if (CollectionUtils.isEmpty(loadStationList)) { |
| | | log.info("1号上片位生成调度任务"); |
| | | RawGlassStorageDetails rawDetails = getRawGlassStorageDetailsBySize(usageVOS.get(0), usageVOS.size()); |
| | | if (CollectionUtils.isEmpty(loadStationList)) { |
| | | log.info("仓库内无匹配的玻璃"); |
| | | return Boolean.FALSE; |
| | | } |
| | | rawGlassStorageDetailsService.generateTask(rawDetails.getSlot(), loadStation.get(0), rawDetails.getShelf(), rawDetails.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | //结束调度任务 修改工位状态(起始位)状态为103 RAW_GLASS_STATE_RUNNING 任务完成后将状态改为101 目标位新增一条数据,架子号为(起始位) |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, rawDetails.getSlot()).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | RawGlassStorageDetails oneLoadStation = loadStationList.stream().filter(e -> e.getSlot().equals(loadStation.get(0))).findFirst().orElse(null); |
| | | if (null == oneLoadStation) { |
| | | RawGlassStorageDetails twoLoadStation = loadStationList.stream().filter(e -> e.getSlot().equals(loadStation.get(1))).findFirst().orElse(null); |
| | | if (twoLoadStation.getRemainQuantity() > 0) { |
| | | if (compareRawSize(usageVOS.get(0), twoLoadStation)) { |
| | | // 2号上片位的原片信息源工程信息一致,可上片操作,结束本次任务 |
| | | return Boolean.FALSE; |
| | | } else { |
| | | // 生成1号位入库任务 |
| | | log.info("2号上片位玻璃尺寸不一致,1号上片位生成调度任务"); |
| | | //按照尺寸及数量获取数量最接近的格子信息 |
| | | RawGlassStorageDetails rawDetails = getRawGlassStorageDetailsBySize(usageVOS.get(0), usageVOS.size()); |
| | | if (null == rawDetails) { |
| | | log.info("仓库内无需要上架的玻璃"); |
| | | return Boolean.FALSE; |
| | | } |
| | | rawGlassStorageDetailsService.generateTask(rawDetails.getSlot(), loadStation.get(0), rawDetails.getShelf(), rawDetails.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | //结束调度任务 修改工位状态(起始位)状态为103 RAW_GLASS_STATE_RUNNING 任务完成后将状态改为101 目标位新增一条数据,架子号为(起始位) |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, rawDetails.getSlot()).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | } else { |
| | | //将2号上片位的原片放入1号上片位 |
| | | //结束调度任务 |
| | | // 生成1号位入库任务 |
| | | log.info("2号上片位仅剩空架子,1号上片位生成调度任务"); |
| | | RawGlassStorageDetails rawDetails = getRawGlassStorageDetailsBySize(usageVOS.get(0), usageVOS.size()); |
| | | rawGlassStorageDetailsService.generateTask(rawDetails.getSlot(), loadStation.get(0), rawDetails.getShelf(), rawDetails.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, rawDetails.getSlot()).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | } else { |
| | | //原片剩余数量 |
| | | Integer quantity = rawGlass03Details.getRemainQuantity(); |
| | | List<UpPattenUsageVO> upPattenUsage01VOS = upListMap.get("1"); |
| | | if (null == rawGlass04Details) { |
| | | //todo:判断2号上片位需要的原片信息 |
| | | if (quantity < upPattenUsage01VOS.size()) { |
| | | //todo:继续上一号上片位当前的尺寸 |
| | | String tableName = stationCell == 5 ? LOAD_GLASS_DEVICE_ONE_TASK : LOAD_GLASS_DEVICE_TWO_TASK; |
| | | if (oneLoadStation.getRemainQuantity() > 0) { |
| | | if (compareRawSize(usageVOS.get(0), oneLoadStation)) { |
| | | //结束仓储调度,等待上片任务 |
| | | //在上片任务执行空闲过程中,可执行二号位出入库任务 二号架子的信息是否需要调度,不需要调度直接放回false |
| | | log.info("获取二号位原片信息"); |
| | | RawGlassStorageDetails twoLoadStation = loadStationList.stream().filter(e -> e.getSlot().equals(loadStation.get(1))).findFirst().orElse(null); |
| | | if (null == twoLoadStation) { |
| | | //按照尺寸生成二号位上片任务信息 |
| | | LoadGlassDeviceTask loadTask = loadGlassDeviceTaskService.queryTaskMessage(tableName); |
| | | RawGlassStorageDetails rawDetails = null; |
| | | if (oneLoadStation.getRemainQuantity() > (loadTask.getTotalCount() + loadTask.getDamageCount())) { |
| | | usageVOS = upListMap.get("2"); |
| | | if (CollectionUtils.isEmpty(usageVOS)) { |
| | | log.info("当前工程的原片即将用完,结束本次调度"); |
| | | return Boolean.FALSE; |
| | | } |
| | | rawDetails = getRawGlassStorageDetailsBySize(usageVOS.get(0), usageVOS.size()); |
| | | } else { |
| | | rawDetails = getRawGlassStorageDetailsBySize(usageVOS.get(0), usageVOS.size()); |
| | | |
| | | } |
| | | if (null == rawDetails) { |
| | | log.info("原片仓储没有相同尺寸的玻璃"); |
| | | return Boolean.FALSE; |
| | | } |
| | | rawGlassStorageDetailsService.generateTask(rawDetails.getSlot(), loadStation.get(1), rawDetails.getShelf(), rawDetails.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | //结束调度任务 修改工位状态(起始位)状态为103 RAW_GLASS_STATE_RUNNING 任务完成后将状态改为101 目标位新增一条数据,架子号为(起始位) |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, rawDetails.getSlot()).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } else { |
| | | //todo:当二号为的尺寸大于0时,是否执行调度任务,更换当前原片的尺寸,等待下一次任务的直接执行;还是继续等待,当尺寸不一样,等待一号工位的进出库调度任务。 |
| | | if (twoLoadStation.getRemainQuantity() > 0) { |
| | | LoadGlassDeviceTask loadTask = loadGlassDeviceTaskService.queryTaskMessage(tableName); |
| | | if (oneLoadStation.getRemainQuantity() > (loadTask.getTotalCount() + loadTask.getDamageCount())) { |
| | | usageVOS = upListMap.get("2"); |
| | | if (CollectionUtils.isEmpty(usageVOS)) { |
| | | log.info("当前工程的原片即将用完,结束本次调度"); |
| | | return Boolean.FALSE; |
| | | } |
| | | } |
| | | if (compareRawSize(usageVOS.get(0), twoLoadStation)) { |
| | | // //2号上片位的原片信息源工程信息一致,可上片操作,结束本次任务 |
| | | return Boolean.FALSE; |
| | | } else { |
| | | // 生成1号位入库任务 |
| | | log.info("2号上片位玻璃尺寸不一致,2号上片位生成出片调度任务"); |
| | | //按照尺寸及数量获取数量最接近的格子信息 |
| | | rawGlassStorageDetailsService.generateTask(loadStation.get(1), twoLoadStation.getShelf(), twoLoadStation.getShelf(), twoLoadStation.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | //结束调度任务 修改工位状态(起始位)状态为103 RAW_GLASS_STATE_RUNNING 任务完成后将状态改为101 目标位新增一条数据,架子号为(起始位) |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, loadStation.get(1)).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | } else { |
| | | //todo:生成出库任务 |
| | | rawGlassStorageDetailsService.generateTask(loadStation.get(1), twoLoadStation.getShelf(), twoLoadStation.getShelf(), twoLoadStation.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | //结束调度任务 修改工位状态(起始位)状态为103 RAW_GLASS_STATE_RUNNING 任务完成后将状态改为101 目标位新增一条数据,架子号为(起始位) |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, loadStation.get(1)).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | } |
| | | // return Boolean.FALSE; |
| | | } else { |
| | | //todo:切换尺寸,上后续组的尺寸 |
| | | List<UpPattenUsageVO> upPattenUsage02VOS = upListMap.get("2"); |
| | | log.info("2号上片位仅剩空架子,1号上片位生成出库调度任务"); |
| | | rawGlassStorageDetailsService.generateTask(loadStation.get(0), oneLoadStation.getShelf(), oneLoadStation.getShelf(), oneLoadStation.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, loadStation.get(0)).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | } else { |
| | | log.info("1号上片位玻璃尺寸不一致,1号上片位生成出库调度任务"); |
| | | rawGlassStorageDetailsService.generateTask(loadStation.get(0), oneLoadStation.getSlot(), oneLoadStation.getShelf(), oneLoadStation.getRemainQuantity(), Const.RAW_GLASS_TASK_TYPE_DISPATCH); |
| | | rawGlassStorageDetailsService.update(new LambdaUpdateWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getSlot, loadStation.get(0)).eq(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_IN) |
| | | .set(RawGlassStorageDetails::getState, Const.RAW_GLASS_STATE_RUNNING)); |
| | | return Boolean.TRUE; |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | private ReadWriteEntity generateReadWriteEntity(String identifier, int value) { |
| | | ReadWriteEntity readWriteEntity = new ReadWriteEntity(); |
| | | readWriteEntity.setIdentifier(identifier); |
| | | readWriteEntity.setValue(value); |
| | | return readWriteEntity; |
| | | } |
| | | |
| | | private RawGlassStorageDetails getRawGlassStorageDetailsBySize(UpPattenUsageVO usageVO, int remainQuantity) { |
| | | return rawGlassStorageDetailsService.getOne(new LambdaQueryWrapper<RawGlassStorageDetails>() |
| | | .eq(RawGlassStorageDetails::getFilmsId, usageVO.getFilmsId()) |
| | | .eq(RawGlassStorageDetails::getPatternWidth, usageVO.getWidth()) |
| | | .eq(RawGlassStorageDetails::getPatternHeight, usageVO.getHeight()) |
| | | .eq(RawGlassStorageDetails::getPatternThickness, usageVO.getThickness()) |
| | | .notIn(RawGlassStorageDetails::getSlot, LOAD_STATION_ALL) |
| | | .eq(RawGlassStorageDetails::getState, Const.GLASS_STATE_IN) |
| | | .orderByAsc(RawGlassStorageDetails::getRemainQuantity) |
| | | .last("order by abs(t.remain_quantity - " + remainQuantity + ") asc") |
| | | .last("limit 1")); |
| | | } |
| | | |
| | | /** |
| | | * 生成原片仓储任务 |
| | | * 尺寸一样并且原片数量大于0 |
| | | * |
| | | * @param startSlot |
| | | * @param endSlot |
| | | * @param patternQuantity |
| | | * @param taskType |
| | | * @param upPattenUsage |
| | | * @param details |
| | | * @return |
| | | */ |
| | | private boolean generateTask(int startSlot, int endSlot, Integer patternQuantity, int taskType) { |
| | | RawGlassStorageTask task = RawGlassStorageTask.builder() |
| | | .originateSlot(startSlot) |
| | | .endSlot(endSlot) |
| | | .patternQuantity(patternQuantity) |
| | | .taskType(taskType) |
| | | .createTime(new Date()).build(); |
| | | return rawGlassStorageTaskService.save(task); |
| | | private boolean compareRawSize(UpPattenUsage upPattenUsage, RawGlassStorageDetails details) { |
| | | boolean flag = upPattenUsage.getWidth() == details.getPatternWidth() && upPattenUsage.getHeight() == details.getPatternHeight() && |
| | | upPattenUsage.getThickness() == details.getPatternThickness() && upPattenUsage.getFilmsId().equals(details.getFilmsId()); |
| | | return flag; |
| | | } |
| | | |
| | | } |
| | | |