Merge branch 'master' of http://10.153.19.25:10101/r/HangZhouMes

wangfei

2024-10-09 33308e16bbb153d9aac76fd703ec0f38ea7e344a

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java

@@ -2,8 +2,8 @@

import cn.hutool.core.lang.Assert;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
import com.baomidou.mybatisplus.core.conditions.update.UpdateWrapper;
import com.baomidou.mybatisplus.core.toolkit.CollectionUtils;
import com.github.yulichang.toolkit.JoinWrappers;
import com.github.yulichang.wrapper.MPJLambdaWrapper;
@@ -131,7 +131,7 @@
                judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address);
                edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>()
                        .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d01Id));
                d01GlassId = d01Id;
//                d01GlassId = d01Id;
            }
        }
//        状态为0不操作（D01送片，0不操作，1允许送片），请求字为1， 卧转立未启动
@@ -140,7 +140,7 @@
                judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address);
                edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>()
                        .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d04Id));
                d04GlassId = d04Id;
//                d04GlassId = d04Id;
            }
        }
        Date endDate = new Date();
@@ -151,11 +151,28 @@
    public void plcToHomeEdgFreeCarTask() {
        Date startDate = new Date();
        log.info("大理片笼空车进片任务开始执行时间：{}", startDate);
        PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
        String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getValue();
        String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getValue();
        log.info("MESToD03:{},MESToD05:{}", mesD03Address, mesD05Address);
        if ("2".equals(mesD03Address) || "2".equals(mesD05Address)) {
            log.info("有启动信号，MESToD03:{},MESToD05:{}", mesD03Address, mesD05Address);
        }
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
        String e01Status = plcParameterObject.getPlcParameter("E01State").getValue();
        String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue();
        String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue();
        log.info("执行空车送片任务，获取到的大车状态为{}，卧转立状态分别为d03:{}，d05:{}", e01Status, d03ToMES, d05ToMES);
        List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list(
                new LambdaQueryWrapper<BigStorageCageFeedTask>()
                        .ne(BigStorageCageFeedTask::getTargetSlot, 0)
                        .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT)
        );
        if (bigStorageCageFeedTasks.size() > 0) {
            Date endDate = new Date();
            log.info("大车有正在执行的任务{}，结束送片任务，任务结束时间：{}，共耗时：{}ms,结束扫码任务", bigStorageCageFeedTasks, endDate, endDate.getTime() - startDate.getTime());
            return;
        }
        if (REQUEST_WORD.equals(e01Status)) {
            Date endDate = new Date();
            log.info("进片大车非空闲，结束送片任务，任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
@@ -282,8 +299,12 @@
                return;
            }
            //是否有人工下片任务   有直接出
//            List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
//                    .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth));
            List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
                    .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth));
                    .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL)
                    .orderByAsc(BigStorageCageDetails::getSlot)
                    .orderByDesc(BigStorageCageDetails::getId));
            if (CollectionUtils.isNotEmpty(artificialList)) {
                computeOutMoreGlassInfo(artificialList, Boolean.FALSE, mesToPLCAddress);
                Date endDate = new Date();
@@ -296,21 +317,23 @@
                //玻璃到齐包括已出片的
                //到齐，将玻璃小片数据存入钢化小片表，逻辑生成出片任务  结束
                for (TemperingLayoutDTO item : temperingLayoutDTOList) {
                    List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class)
                            .selectAll(GlassInfo.class)
                            .select("-1 as state")
                            .selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot)
                            .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId)
                            .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)
                            .eq(GlassInfo::getTemperingLayoutId, item.getTemperingLayoutId())
                            .eq(GlassInfo::getEngineerId, item.getEngineerId())
                            .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence));
                    if (CollectionUtils.isNotEmpty(temperingGlassInfos)) {
                        temperingGlassInfoService.saveBatch(temperingGlassInfos);
                        computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress);
                        Date endDate = new Date();
                        log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
                        return;
                    if (redisUtil.getCacheObject("temperingengineerId").equals(item.getEngineerId())) {
                        List<TemperingGlassInfo> temperingGlassInfos = glassInfoService.selectJoinList(TemperingGlassInfo.class, JoinWrappers.lambda(GlassInfo.class)
                                .selectAll(GlassInfo.class)
                                .select("-1 as state")
                                .selectAs(BigStorageCageDetails::getSlot, TemperingGlassInfo::getSlot)
                                .innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId)
                                .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)
                                .eq(GlassInfo::getTemperingLayoutId, item.getTemperingLayoutId())
                                .eq(GlassInfo::getEngineerId, item.getEngineerId())
                                .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence));
                        if (CollectionUtils.isNotEmpty(temperingGlassInfos)) {
                            temperingGlassInfoService.saveBatch(temperingGlassInfos);
                            computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress);
                            Date endDate = new Date();
                            log.info("大理片笼出片任务结束时间：{}，共耗时：{}ms,结束扫码任务", endDate, endDate.getTime() - startDate.getTime());
                            return;
                        }
                    }
                }
            }
@@ -335,7 +358,7 @@
                            int serialNumber = 1;
                            for (BigStorageCageDetails item : list) {
                                outTasks.add(new BigStorageCageOutTask(item.getGlassId(), first.getSlot(), second.getSlot(),
                                        item.getWidth() * 10, item.getHeight() * 10, 1, serialNumber++, Const.BIG_STORAGE_OUT_NEW));
                                        item.getWidth() * 10, item.getHeight() * 10, 1, serialNumber++, Const.BIG_STORAGE_OUT_NEW, new Date()));
                            }
                            //新增调度任务
                            bigStorageCageOutTaskService.saveBatch(outTasks);
@@ -414,6 +437,16 @@
            List<BigStorageCageOutTask> outSuccessGlass = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>()
                    .in(BigStorageCageOutTask::getGlassId, glassIds).in(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_ALL));
            if (CollectionUtils.isNotEmpty(outSuccessGlass)) {
                for (BigStorageCageOutTask bigStorageCageOutTask:outSuccessGlass
                     ) {
                    if(bigStorageCageOutTask.getEndSlot().equals(Const.ARTIFICIAL_OUT_TARGET_POSITION)){
                        temperingGlassInfoService.update(
                                new LambdaUpdateWrapper<TemperingGlassInfo>()
                                        .set(TemperingGlassInfo::getState,Const.TEMPERING_END)
                                        .eq(TemperingGlassInfo::getGlassId,bigStorageCageOutTask.getGlassId())
                        );
                    }
                }
                log.info("3、获取出片已完成的玻璃信息id:{}", outSuccessGlass);
                List<UpdateBigStorageCageDTO> storageCageDTOList = outSuccessGlass.stream().map(e -> {
                    UpdateBigStorageCageDTO storageCageDTO = new UpdateBigStorageCageDTO();
@@ -543,18 +576,19 @@
     */
    public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) {
        //1、获取任务表中相邻玻璃
        List<EdgGlassTaskInfo> edgGlassTaskInfoList ;
        edgGlassTaskInfoList= edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>()
        List<EdgGlassTaskInfo> edgGlassTaskInfoList;
        edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>()
                .eq(EdgGlassTaskInfo::getLine, line)
                .apply("time >= (select time from edg_glass_task_info where line='" + line + "' and glass_id = '" + glassId + "' and deleted = 0)")
                .orderByAsc(EdgGlassTaskInfo::getTime));
        if(edgGlassTaskInfoList==null){
            log.info("线路：{}识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败",line);
        }else{
            edgGlassTaskInfoList= edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>()
                    .eq(EdgGlassTaskInfo::getGlassId, glassId)
                    .last("limit 1"));
            log.info("在尺寸表中获取玻璃信息{}",edgGlassTaskInfoList);
        if (edgGlassTaskInfoList == null) {
            log.info("线路：{}识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败", line);
        } else {
            edgGlassTaskInfoList = edgGlassTaskInfoService.list(new QueryWrapper<EdgGlassTaskInfo>()
                    .select("Top 1 *")
                    .eq("glass_id", glassId)
            );
            log.info("在尺寸表中获取玻璃信息{}", edgGlassTaskInfoList);
        }
        Assert.isFalse(CollectionUtils.isEmpty(edgGlassTaskInfoList), "识别玻璃信息未出现在尺寸表中,获取相邻两块玻璃失败");
        //2、获取卧转立剩余宽度
@@ -578,7 +612,11 @@
                if (glassCount < inCarMaxSize) {
                    addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst);
                } else {
                    addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst);
                    if (glassCount < inCarMaxSize + 1) {
                        addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst);
                    } else {
                        return Boolean.FALSE;
                    }
                }
            } else {
                flag = Boolean.FALSE;
@@ -589,12 +627,20 @@
            if (remainWidth >= widthFirst) {
                if (remainWidth - widthFirst - glassGap >= widthSecond) {
                    if (glassCount < inCarMaxSize) {
                        addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightSecond);
                        addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst, heightFirst);
                    } else {
                        addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightSecond);
                        if (glassCount < inCarMaxSize + 1) {
                            addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst);
                        } else {
                            return Boolean.FALSE;
                        }
                    }
                } else {
                    addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightSecond);
                    if (glassCount < inCarMaxSize + 1) {
                        addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst, heightFirst);
                    } else {
                        return Boolean.FALSE;
                    }
                }
            } else {
                flag = Boolean.FALSE;
@@ -628,6 +674,15 @@
        bigStorageCageFeedTask.setWidth(width);
        bigStorageCageFeedTask.setHeight(height);
        bigStorageCageFeedTask.setCreateTime(new Date());
        //删除理片笼表拿走/破损数据数据
        damageService.deleteByGlassId(glassId);
        Damage damage = new Damage();
        damage.setGlassId(glassId);
        damage.setWorkingProcedure("磨边");
        damage.setLine(line);
        damage.setType(1);
        damage.setRemark("进大理片");
        damageService.insertDamage(damage);
        return bigStorageCageFeedTaskService.save(bigStorageCageFeedTask);
    }

@@ -716,7 +771,7 @@
        for (int i = 1; i <= taskList.size(); i++) {
            s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine());
            s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot());
            log.info("向plc发送第{}片玻璃已完成", i);
            log.info("向plc发送第{}片玻璃已完成,起始位置是{}，目标位置是", i, taskList.get(i - 1).getLine(), taskList.get(i - 1).getTargetSlot());
        }
        int returnData = 0;
        int count = 1;
@@ -751,7 +806,7 @@
                int minLength = Math.min((int) e.getWidth(), (int) e.getHeight());
                if (maxX + minLength <= xMaxSize) {
                    bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
                            e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1));
                            e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1, new Date()));
                    maxX = Math.max(maxX, e.getXCoordinate());
                } else {
                    break;
@@ -759,7 +814,7 @@

            } else {
                bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
                        e.getWidth() * 10, e.getHeight(), 0, 0, 1));
                        e.getWidth() * 10, e.getHeight(), 0, 0, 1, new Date()));
            }
        }
        Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据，结束出片任务");
@@ -810,7 +865,7 @@
                int minLength = Math.min((int) e.getWidth(), (int) e.getHeight());
                if (maxX + minLength <= xMaxSize) {
                    bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
                            e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1));
                            e.getWidth() * 10, e.getHeight() * 10, trainNumber, serialNumber++, 1, new Date()));
                    maxX = Math.max(maxX, e.getXCoordinate());
                } else {
                    remainWidth = carWidth - maxLength - glassGap;
@@ -818,16 +873,20 @@
                    serialNumber = 1;
                    maxX = e.getXCoordinate();
                    bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
                            e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1));
                            e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1, new Date()));
                }
            } else {
                bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
                        e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1));
                        e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1, new Date()));
            }
        }
        Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "未获取出片数据，结束出片任务");
        log.info("获取出片任务数据{}条，执行保存", bigStorageCageOutTaskList.size());
        bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
        for (BigStorageCageOutTask bigStorageCageOutTask : bigStorageCageOutTaskList
        ) {
            bigStorageCageOutTaskService.save(bigStorageCageOutTask);
        }
//        bigStorageCageOutTaskService.saveBatch(bigStorageCageOutTaskList);
        List<String> glassIds = bigStorageCageOutTaskList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
        log.info("将出片玻璃{}玻璃状态改为已出片", glassIds);
        bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()