huang
5 天以前 9571229a2013472dc701ecf5767f2873b36d8f90
mes-processes/mes-plcSend/src/main/java/com/mes/task/service/TaskExecutionEngine.java
@@ -102,6 +102,8 @@
        TaskExecutionContext context = new TaskExecutionContext(parameters);
        runningTaskContexts.put(task.getTaskId(), context);
        // 将本次任务涉及的设备列表存入上下文,便于取消任务时做设备级收尾(如停止大车内部监控定时器)
        context.getSharedData().put("devices", devices);
        
        task.setTotalSteps(devices.size());
        task.setStatus(MultiDeviceTask.Status.RUNNING.name());
@@ -148,7 +150,7 @@
            
            for (DeviceConfig device : devices) {
                String deviceType = device.getDeviceType();
                log.info("处理设备: deviceId={}, deviceType={}, deviceName={}, WORKSTATION_SCANNER常量={}, equals={}",
                log.debug("处理设备: deviceId={}, deviceType={}, deviceName={}, WORKSTATION_SCANNER常量={}, equals={}",
                        device.getId(), deviceType, device.getDeviceName(), 
                        DeviceConfig.DeviceType.WORKSTATION_SCANNER,
                        DeviceConfig.DeviceType.WORKSTATION_SCANNER.equals(deviceType));
@@ -157,25 +159,20 @@
                        || (deviceType != null && (deviceType.contains("扫码") || deviceType.contains("SCANNER")));
                boolean isLargeGlass = DeviceConfig.DeviceType.LARGE_GLASS.equals(deviceType);
                boolean isTransfer = DeviceConfig.DeviceType.WORKSTATION_TRANSFER.equals(deviceType);
                log.info("设备类型判断: deviceId={}, isLoadVehicle={}, isScanner={}, isLargeGlass={}, isTransfer={}",
                log.debug("设备类型判断: deviceId={}, isLoadVehicle={}, isScanner={}, isLargeGlass={}, isTransfer={}",
                        device.getId(), isLoadVehicle, isScanner, isLargeGlass, isTransfer);
                // 1. 卧转立扫码设备:启动定时器扫描(每10秒处理一个玻璃ID)
                if (isScanner) {
                    log.info("检测到扫码设备,准备启动定时器: deviceId={}, deviceType={}, deviceName={}",
                    log.debug("检测到扫码设备,准备启动定时器: deviceId={}, deviceType={}, deviceName={}",
                            device.getId(), device.getDeviceType(), device.getDeviceName());
                    TaskStepDetail step = createStepRecord(task, device, currentOrder);
                    // 设置步骤为运行状态,并设置开始时间
                    step.setStatus(TaskStepDetail.Status.RUNNING.name());
                    step.setStartTime(new Date());
                    taskStepDetailMapper.updateById(step);
                    notificationService.notifyStepUpdate(task.getTaskId(), step);
                    
                    ScheduledFuture<?> scannerTask = startScannerTimer(task, step, device, context);
                    if (scannerTask != null) {
                        registerScheduledTask(task.getTaskId(), scannerTask);
                        stepSummaries.add(createStepSummary(device.getDeviceName(), true, "定时器已启动,每10秒扫描一次"));
                        log.info("扫码设备定时器启动成功: deviceId={}, taskId={}", device.getId(), task.getTaskId());
                        log.debug("扫码设备定时器启动成功: deviceId={}, taskId={}", device.getId(), task.getTaskId());
                    } else {
                        log.warn("扫码设备定时器启动失败,glassIds可能为空: deviceId={}, taskId={}, contextParams={}", 
                                device.getId(), task.getTaskId(), context.getParameters());
@@ -190,20 +187,15 @@
                // 2. 卧转立设备:启动定时器定期检查并处理(中转设备)
                if (isTransfer) {
                    log.info("检测到卧转立设备,准备启动定时器: deviceId={}, deviceType={}, deviceName={}",
                    log.debug("检测到卧转立设备,准备启动定时器: deviceId={}, deviceType={}, deviceName={}",
                            device.getId(), device.getDeviceType(), device.getDeviceName());
                    TaskStepDetail step = createStepRecord(task, device, currentOrder);
                    // 设置步骤为运行状态,并设置开始时间
                    step.setStatus(TaskStepDetail.Status.RUNNING.name());
                    step.setStartTime(new Date());
                    taskStepDetailMapper.updateById(step);
                    notificationService.notifyStepUpdate(task.getTaskId(), step);
                    
                    ScheduledFuture<?> transferTask = startTransferTimer(task, step, device, context);
                    if (transferTask != null) {
                        registerScheduledTask(task.getTaskId(), transferTask);
                        stepSummaries.add(createStepSummary(device.getDeviceName(), true, "定时器已启动,定期检查并处理玻璃批次"));
                        log.info("卧转立设备定时器启动成功: deviceId={}, taskId={}", device.getId(), task.getTaskId());
                        log.debug("卧转立设备定时器启动成功: deviceId={}, taskId={}", device.getId(), task.getTaskId());
                    } else {
                        log.warn("卧转立设备定时器启动失败: deviceId={}, taskId={}", device.getId(), task.getTaskId());
                        stepSummaries.add(createStepSummary(device.getDeviceName(), false, "启动定时器失败"));
@@ -221,11 +213,6 @@
                    boolean isInboundVehicle = currentLoadVehicleIndex == 1; // 第一个大车是进片大车
                    
                    TaskStepDetail step = createStepRecord(task, device, currentOrder);
                    // 设置步骤为运行状态,并设置开始时间
                    step.setStatus(TaskStepDetail.Status.RUNNING.name());
                    step.setStartTime(new Date());
                    taskStepDetailMapper.updateById(step);
                    notificationService.notifyStepUpdate(task.getTaskId(), step);
                    
                    ScheduledFuture<?> vehicleTask;
                    if (isInboundVehicle) {
@@ -260,11 +247,6 @@
                // 4. 大理片笼设备:启动定时器逻辑处理(不涉及PLC交互,只负责逻辑处理)
                if (isLargeGlass) {
                    TaskStepDetail step = createStepRecord(task, device, currentOrder);
                    // 设置步骤为运行状态,并设置开始时间
                    step.setStatus(TaskStepDetail.Status.RUNNING.name());
                    step.setStartTime(new Date());
                    taskStepDetailMapper.updateById(step);
                    notificationService.notifyStepUpdate(task.getTaskId(), step);
                    
                    ScheduledFuture<?> largeGlassTask = startLargeGlassTimer(task, step, device, context);
                    if (largeGlassTask != null) {
@@ -296,7 +278,7 @@
            // 定时器会在后台持续运行,直到手动停止或超时
            boolean hasScheduledTasks = !CollectionUtils.isEmpty(taskScheduledTasks.get(task.getTaskId()));
            if (hasScheduledTasks) {
                log.info("任务已启动所有定时器,保持运行状态: taskId={}, scheduledTasksCount={}",
                log.debug("任务已启动所有定时器,保持运行状态: taskId={}, scheduledTasksCount={}",
                        task.getTaskId(), taskScheduledTasks.get(task.getTaskId()).size());
                // 任务保持 RUNNING 状态,定时器在后台运行
                // 不更新任务状态为 COMPLETED,让任务持续运行
@@ -360,6 +342,35 @@
        if (context != null) {
            context.getSharedData().put("taskCancelled", true);
            log.warn("已标记任务取消: taskId={}", taskId);
            // 同时通知相关设备逻辑处理器执行取消收尾逻辑(例如停止大车内部的监控定时器)
            try {
                Map<String, Object> cancelParams = new HashMap<>();
                cancelParams.put("_taskContext", context);
                Object devicesObj = context.getSharedData().get("devices");
                if (devicesObj instanceof List) {
                    @SuppressWarnings("unchecked")
                    List<DeviceConfig> devices = (List<DeviceConfig>) devicesObj;
                    for (DeviceConfig device : devices) {
                        if (device == null) {
                            continue;
                        }
                        try {
                            DeviceLogicHandler handler = handlerFactory.getHandler(device.getDeviceType());
                            if (handler != null) {
                                // 目前大车逻辑处理器会在reset/clear等操作中停止内部监控定时器
                                // 这里统一调用一次“reset”作为任务取消时的收尾动作
                                handler.execute(device, "reset", cancelParams);
                            }
                        } catch (Exception e) {
                            log.warn("任务取消时执行设备收尾(reset)失败: taskId={}, deviceId={}, error={}",
                                    taskId, device.getId(), e.getMessage());
                        }
                    }
                }
            } catch (Exception e) {
                log.warn("任务取消时执行设备收尾逻辑异常: taskId={}, error={}", taskId, e.getMessage());
            }
        } else {
            log.warn("请求取消任务但未找到上下文: taskId={}", taskId);
        }
@@ -376,7 +387,7 @@
        try {
            TaskParameters params = context.getParameters();
            List<String> glassIds = params.getGlassIds();
            log.info("卧转立扫码定时器初始化: taskId={}, deviceId={}, glassIds={}, glassIdsSize={}, isEmpty={}",
            log.debug("卧转立扫码定时器初始化: taskId={}, deviceId={}, glassIds={}, glassIdsSize={}, isEmpty={}",
                    task.getTaskId(), device.getId(), glassIds, 
                    glassIds != null ? glassIds.size() : 0, 
                    CollectionUtils.isEmpty(glassIds));
@@ -391,19 +402,25 @@
            AtomicInteger successCount = new AtomicInteger(0);
            AtomicInteger failCount = new AtomicInteger(0);
            
            final long CYCLE_INTERVAL_MS = 10_000; // 10秒间隔
            // 从设备配置中获取扫码间隔,默认10秒
            Map<String, Object> logicParams = parseLogicParams(device);
            Integer scanIntervalMs = getLogicParam(logicParams, "scanIntervalMs", 10_000);
            
            log.info("启动卧转立扫码定时器: taskId={}, deviceId={}, glassCount={}, interval={}s, glassIds={}",
                    task.getTaskId(), device.getId(), glassIds.size(), CYCLE_INTERVAL_MS / 1000, glassIds);
            log.debug("启动卧转立扫码定时器: taskId={}, deviceId={}, glassCount={}, interval={}ms, glassIds={}",
                    task.getTaskId(), device.getId(), glassIds.size(), scanIntervalMs, glassIds);
            
            // 启动定时任务
            ScheduledFuture<?> future = scheduledExecutor.scheduleWithFixedDelay(() -> {
                try {
                    if (isTaskCancelled(context)) {
                        log.info("任务已取消,停止卧转立扫码定时器: taskId={}, deviceId={}",
                        log.debug("任务已取消,停止卧转立扫码定时器: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                        return;
                    }
                    // 定时器第一次执行时,将设备状态从 WAITING 设置为 RUNNING
                    deviceCoordinationService.syncDeviceStatus(device,
                            DeviceCoordinationService.DeviceStatus.RUNNING, context);
                    ensureStepRunning(step, task.getTaskId());
                    // 检查是否需要暂停
                    if (shouldPauseScanner(context)) {
                        log.debug("卧转立扫码定时器暂停: taskId={}, deviceId={}", task.getTaskId(), device.getId());
@@ -413,9 +430,25 @@
                    // 检查是否还有待处理的玻璃ID
                    String glassId = glassIdQueue.poll();
                    if (glassId == null) {
                        log.info("卧转立扫码定时器完成: taskId={}, deviceId={}, processed={}/{}, success={}, fail={}",
                        log.debug("卧转立扫码定时器完成: taskId={}, deviceId={}, processed={}/{}, success={}, fail={}",
                                task.getTaskId(), device.getId(), processedCount.get(), glassIds.size(),
                                successCount.get(), failCount.get());
                        // 清空plcRequest和plcGlassId(确保PLC状态清理)
                        try {
                            DeviceLogicHandler handler = handlerFactory.getHandler(device.getDeviceType());
                            if (handler != null) {
                                Map<String, Object> clearParams = new HashMap<>();
                                clearParams.put("_taskContext", context);
                                handler.execute(device, "clearPlc", clearParams);
                                log.debug("卧转立扫码定时器完成,已清空PLC请求字段: taskId={}, deviceId={}",
                                        task.getTaskId(), device.getId());
                            }
                        } catch (Exception e) {
                            log.warn("卧转立扫码定时器完成时清空PLC失败: taskId={}, deviceId={}, error={}",
                                    task.getTaskId(), device.getId(), e.getMessage());
                        }
                        // 若之前未出现失败,再将状态置为完成
                        boolean alreadyFailed = TaskStepDetail.Status.FAILED.name().equals(step.getStatus());
                        if (!alreadyFailed) {
@@ -426,6 +459,8 @@
                            }
                            taskStepDetailMapper.updateById(step);
                            notificationService.notifyStepUpdate(task.getTaskId(), step);
                            // 扫码设备完成后尝试自动收尾整个任务
                            checkAndCompleteTaskIfDone(step.getTaskId());
                        }
                        deviceCoordinationService.syncDeviceStatus(device,
                                DeviceCoordinationService.DeviceStatus.COMPLETED, context);
@@ -433,32 +468,31 @@
                    }
                    
                    int currentIndex = processedCount.incrementAndGet();
                    log.info("卧转立扫码定时器处理第{}/{}个玻璃: taskId={}, deviceId={}, glassId={}",
                    log.debug("卧转立扫码定时器处理第{}/{}个玻璃: taskId={}, deviceId={}, glassId={}",
                            currentIndex, glassIds.size(), task.getTaskId(), device.getId(), glassId);
                    
                    // 执行单次扫描
                    Map<String, Object> scanParams = new HashMap<>();
                    scanParams.put("glassId", glassId);
                    scanParams.put("_taskContext", context);
                    log.info("卧转立扫码定时器准备执行: taskId={}, deviceId={}, glassId={}, scanParams={}",
                    log.debug("卧转立扫码定时器准备执行: taskId={}, deviceId={}, glassId={}, scanParams={}",
                            task.getTaskId(), device.getId(), glassId, scanParams);
                    
                    DeviceLogicHandler handler = handlerFactory.getHandler(device.getDeviceType());
                    if (handler != null) {
                        // 将logicParams合并到scanParams中
                        Map<String, Object> logicParams = parseLogicParams(device);
                        // 将logicParams合并到scanParams中(使用已定义的logicParams变量)
                        if (logicParams != null && !logicParams.isEmpty()) {
                            scanParams.put("_logicParams", logicParams);
                        }
                        log.info("卧转立扫码定时器调用handler.execute: taskId={}, deviceId={}, glassId={}, operation=scanOnce, scanParamsKeys={}, scanParams={}",
                        log.debug("卧转立扫码定时器调用handler.execute: taskId={}, deviceId={}, glassId={}, operation=scanOnce, scanParamsKeys={}, scanParams={}",
                                task.getTaskId(), device.getId(), glassId, scanParams.keySet(), scanParams);
                        DevicePlcVO.OperationResult result = handler.execute(device, "scanOnce", scanParams);
                        log.info("卧转立扫码定时器handler.execute返回: taskId={}, deviceId={}, glassId={}, success={}",
                        log.debug("卧转立扫码定时器handler.execute返回: taskId={}, deviceId={}, glassId={}, success={}",
                                task.getTaskId(), device.getId(), glassId, result.getSuccess());
                        
                        if (Boolean.TRUE.equals(result.getSuccess())) {
                            successCount.incrementAndGet();
                            log.info("卧转立扫码定时器处理成功: taskId={}, deviceId={}, glassId={}",
                            log.debug("卧转立扫码定时器处理成功: taskId={}, deviceId={}, glassId={}",
                                    task.getTaskId(), device.getId(), glassId);
                        } else {
                            failCount.incrementAndGet();
@@ -466,9 +500,10 @@
                                    task.getTaskId(), device.getId(), glassId, result.getMessage());
                        }
                        
                        // 更新步骤状态
                        updateStepStatus(step, result);
                        // 通知步骤更新(让前端实时看到步骤状态)
                        // 更新步骤状态(显示进度,保持RUNNING状态直到所有玻璃处理完成)
                        updateStepStatusForScanner(step, result, currentIndex, glassIds.size(),
                                successCount.get(), failCount.get());
                        // 通知步骤更新(让前端实时看到步骤状态和进度)
                        notificationService.notifyStepUpdate(task.getTaskId(), step);
                        boolean opSuccess = Boolean.TRUE.equals(result.getSuccess());
                        updateTaskProgress(task, step.getStepOrder(), opSuccess);
@@ -481,8 +516,10 @@
                    log.error("卧转立扫码定时器执行异常: taskId={}, deviceId={}", task.getTaskId(), device.getId(), e);
                    failCount.incrementAndGet();
                }
            }, 0, CYCLE_INTERVAL_MS, TimeUnit.MILLISECONDS);
            }, 0, scanIntervalMs, TimeUnit.MILLISECONDS);
            
            // 在串行执行模式下,扫码设备是第一个,应该立即设置为 RUNNING
            // 其他设备保持 WAITING,直到它们真正开始工作
            deviceCoordinationService.syncDeviceStatus(device,
                    DeviceCoordinationService.DeviceStatus.RUNNING, context);
            return future;
@@ -504,17 +541,28 @@
            Map<String, Object> logicParams = parseLogicParams(device);
            Integer monitorIntervalMs = getLogicParam(logicParams, "monitorIntervalMs", 5_000);
            
            log.info("启动卧转立设备定时器: taskId={}, deviceId={}, interval={}ms",
            log.debug("启动卧转立设备定时器: taskId={}, deviceId={}, interval={}ms",
                    task.getTaskId(), device.getId(), monitorIntervalMs);
            
            // 启动定时任务
            // 使用AtomicBoolean标记是否第一次执行
            final java.util.concurrent.atomic.AtomicBoolean firstExecution = new java.util.concurrent.atomic.AtomicBoolean(true);
            ScheduledFuture<?> future = scheduledExecutor.scheduleWithFixedDelay(() -> {
                try {
                    if (isTaskCancelled(context)) {
                        log.info("任务已取消,停止卧转立设备定时器: taskId={}, deviceId={}",
                        log.debug("任务已取消,停止卧转立设备定时器: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                        return;
                    }
                    // 如果步骤已经完成,不再执行后续逻辑(避免状态被重置)
                    if (TaskStepDetail.Status.COMPLETED.name().equals(step.getStatus())) {
                        log.debug("卧转立设备步骤已完成,停止定时器执行: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                        return;
                    }
                    // 构建参数
                    Map<String, Object> params = new HashMap<>();
                    params.put("_taskContext", context);
@@ -527,19 +575,61 @@
                    if (handler != null) {
                        DevicePlcVO.OperationResult result = handler.execute(device, "checkAndProcess", params);
                        
                        // 检查是否有数据:如果有数据或正在处理,设置为RUNNING;如果缓冲队列为空且无待处理玻璃,保持PENDING
                        String message = result.getMessage();
                        boolean hasData = result.getSuccess() != null && result.getSuccess()
                                && message != null && !message.contains("缓冲队列为空,无待处理玻璃");
                        // 如果当前是PENDING状态,且检测到有数据,则设置为RUNNING(设备开始工作)
                        boolean isPending = TaskStepDetail.Status.PENDING.name().equals(step.getStatus());
                        if (hasData && isPending) {
                            // 检测到数据且当前是等待状态,设备开始工作,设置为RUNNING
                            deviceCoordinationService.syncDeviceStatus(device,
                                    DeviceCoordinationService.DeviceStatus.RUNNING, context);
                            step.setStatus(TaskStepDetail.Status.RUNNING.name());
                            if (step.getStartTime() == null) {
                                step.setStartTime(new Date());
                            }
                            taskStepDetailMapper.updateById(step);
                            notificationService.notifyStepUpdate(task.getTaskId(), step);
                            log.debug("卧转立设备定时器检测到数据,从PENDING转为RUNNING: taskId={}, deviceId={}, message={}",
                                    task.getTaskId(), device.getId(), message);
                        } else if (!hasData) {
                            // 没有数据,保持PENDING状态,等待扫码设备输出
                            if (firstExecution.compareAndSet(true, false)) {
                                // 第一次执行,确保状态是PENDING
                                if (!TaskStepDetail.Status.PENDING.name().equals(step.getStatus())) {
                                    step.setStatus(TaskStepDetail.Status.PENDING.name());
                                    step.setSuccessMessage("等待扫码设备输出数据");
                                    taskStepDetailMapper.updateById(step);
                                    notificationService.notifyStepUpdate(task.getTaskId(), step);
                                }
                                log.debug("卧转立设备定时器第一次执行,无数据,保持PENDING: taskId={}, deviceId={}, message={}",
                                        task.getTaskId(), device.getId(), message);
                            }
                            return; // 不执行后续逻辑,等待下一次定时器触发
                        }
                        // 更新步骤状态(区分等待中和真正完成)
                        updateStepStatusForTransfer(step, result);
                        updateStepStatusForTransfer(step, result, device, context);
                        // 通知步骤更新(让前端实时看到步骤状态)
                        notificationService.notifyStepUpdate(task.getTaskId(), step);
                        boolean opSuccess = Boolean.TRUE.equals(result.getSuccess());
                        updateTaskProgress(task, step.getStepOrder(), opSuccess);
                        // 根据执行结果更新设备状态
                        // 注意:设备已经开始工作(定时器已执行),所以应该保持RUNNING状态
                        // 只有在真正完成时才设置为COMPLETED
                        if (opSuccess) {
                            String message = result.getMessage();
                            // 设备正在工作(等待缓冲、处理中等),保持RUNNING状态
                            deviceCoordinationService.syncDeviceStatus(device,
                                    DeviceCoordinationService.DeviceStatus.RUNNING, context);
                            if (message != null && message.contains("批次已写入PLC")) {
                                log.info("卧转立设备定时器执行成功(已写入PLC): taskId={}, deviceId={}, message={}",
                                log.debug("卧转立设备定时器执行成功(已写入PLC): taskId={}, deviceId={}, message={}",
                                        task.getTaskId(), device.getId(), message);
                            } else {
                                log.debug("卧转立设备定时器等待中: taskId={}, deviceId={}, message={}",
                                log.debug("卧转立设备定时器工作中(等待缓冲): taskId={}, deviceId={}, message={}",
                                        task.getTaskId(), device.getId(), message);
                            }
                        } else {
@@ -554,8 +644,9 @@
                }
            }, 0, monitorIntervalMs, TimeUnit.MILLISECONDS);
            
            // 在串行执行模式下,设备启动定时器时先设置为 WAITING,定时器第一次执行时再设置为 RUNNING
            deviceCoordinationService.syncDeviceStatus(device,
                    DeviceCoordinationService.DeviceStatus.RUNNING, context);
                    DeviceCoordinationService.DeviceStatus.WAITING, context);
            return future;
        } catch (Exception e) {
            log.error("启动卧转立设备定时器失败: taskId={}, deviceId={}", task.getTaskId(), device.getId(), e);
@@ -574,33 +665,98 @@
            final long MONITOR_INTERVAL_MS = 2_000; // 2秒监控一次
            final AtomicInteger lastProcessedCount = new AtomicInteger(0);
            
            log.info("启动进片大车设备定时器: taskId={}, deviceId={}, interval={}s",
            log.debug("启动进片大车设备定时器: taskId={}, deviceId={}, interval={}s",
                    task.getTaskId(), device.getId(), MONITOR_INTERVAL_MS / 1000);
            
            // 启动定时任务
            ScheduledFuture<?> future = scheduledExecutor.scheduleWithFixedDelay(() -> {
                try {
                    if (isTaskCancelled(context)) {
                        log.info("任务已取消,停止进片大车定时器: taskId={}, deviceId={}",
                        log.debug("任务已取消,停止进片大车定时器: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                        return;
                    }
                    // 检查是否有卧转立主体已输出、准备上大车的玻璃信息
                    List<String> readyGlassIds = getTransferReadyGlassIds(context);
                    if (CollectionUtils.isEmpty(readyGlassIds)) {
                        // 没有卧转立输出的玻璃,继续等待
                    // 已完成/失败的步骤不再回退状态
                    if (TaskStepDetail.Status.COMPLETED.name().equals(step.getStatus())
                            || TaskStepDetail.Status.FAILED.name().equals(step.getStatus())) {
                        return;
                    }
                    // 进片大车设备:只有在真正开始处理时才设置为RUNNING
                    // 先检查卧转立设备是否已完成,如果还在执行中,不应该开始大车的工作
                    boolean transferCompleted = isTransferDeviceCompleted(task.getTaskId(), context);
                    if (!transferCompleted) {
                        // 卧转立还在执行中,等待卧转立完成
                        if (!TaskStepDetail.Status.PENDING.name().equals(step.getStatus())) {
                            step.setStatus(TaskStepDetail.Status.PENDING.name());
                            step.setSuccessMessage("等待卧转立完成");
                            if (step.getStartTime() == null) {
                                step.setStartTime(new Date());
                            }
                            taskStepDetailMapper.updateById(step);
                            notificationService.notifyStepUpdate(task.getTaskId(), step);
                        }
                        log.debug("卧转立还在执行中,进片大车等待: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                        return;
                    }
                    
                    // 如果玻璃ID数量没有变化,说明没有新的玻璃,继续等待
                    // 检查是否有卧转立主体已输出、准备上大车的玻璃信息
                    List<String> readyGlassIds = getTransferReadyGlassIds(context);
                    // 如果当前没有新的玻璃,但卧转立已完成,可以轮询MES任务/确认状态
                    if (CollectionUtils.isEmpty(readyGlassIds)) {
                        // 检查是否所有初始玻璃都已装载
                        @SuppressWarnings("unchecked")
                        List<String> initialGlassIds = (List<String>) context.getSharedData().get("initialGlassIds");
                        List<String> loadedGlassIds = getLoadedGlassIds(context);
                        if (initialGlassIds != null && !initialGlassIds.isEmpty()) {
                            // 如果所有初始玻璃都已装载,说明已经处理完,不应该再变回等待
                            if (loadedGlassIds != null && !loadedGlassIds.isEmpty()
                                    && loadedGlassIds.containsAll(initialGlassIds)) {
                                // 所有玻璃都已装载,保持RUNNING状态,继续轮询MES任务/确认
                                if (!TaskStepDetail.Status.RUNNING.name().equals(step.getStatus())) {
                                    step.setStatus(TaskStepDetail.Status.RUNNING.name());
                                    if (step.getStartTime() == null) {
                                        step.setStartTime(new Date());
                                    }
                                    taskStepDetailMapper.updateById(step);
                                    notificationService.notifyStepUpdate(task.getTaskId(), step);
                                }
                                pollMesForVehicle(task, step, device, context);
                                return;
                            }
                        }
                        // 如果大车已经装载过玻璃(RUNNING状态),轮询MES任务/确认状态
                        if (TaskStepDetail.Status.RUNNING.name().equals(step.getStatus())) {
                            pollMesForVehicle(task, step, device, context);
                        } else {
                            // 如果还没有装载过玻璃,等待卧转立输出
                            if (!TaskStepDetail.Status.PENDING.name().equals(step.getStatus())) {
                                step.setStatus(TaskStepDetail.Status.PENDING.name());
                                step.setSuccessMessage("等待卧转立输出玻璃");
                                if (step.getStartTime() == null) {
                                    step.setStartTime(new Date());
                                }
                                taskStepDetailMapper.updateById(step);
                                notificationService.notifyStepUpdate(task.getTaskId(), step);
                            }
                        }
                        return;
                    }
                    // 如果玻璃ID数量没有变化,说明没有新的玻璃
                    int currentCount = readyGlassIds.size();
                    if (currentCount == lastProcessedCount.get()) {
                        // 玻璃数量没有变化:没有新玻璃,但仍需轮询MES任务/确认,避免错过MES侧的变化
                        pollMesForVehicle(task, step, device, context);
                        log.debug("大车设备定时器:玻璃ID数量未变化,继续等待: taskId={}, deviceId={}, count={}",
                                task.getTaskId(), device.getId(), currentCount);
                        return;
                    }
                    
                    log.info("进片大车设备定时器检测到卧转立输出的玻璃信息: taskId={}, deviceId={}, glassCount={}",
                        log.debug("进片大车设备定时器检测到卧转立输出的玻璃信息: taskId={}, deviceId={}, glassCount={}",
                            task.getTaskId(), device.getId(), currentCount);
                    
                    // 检查容量
@@ -615,10 +771,23 @@
                        if (logicParams != null && !logicParams.isEmpty()) {
                            checkParams.put("_logicParams", logicParams);
                        }
                        DevicePlcVO.OperationResult result = handler.execute(device, "feedGlass", checkParams);
                        // 第一步:写入大车上料请求
                        DevicePlcVO.OperationResult feedResult = handler.execute(device, "feedGlass", checkParams);
                        
                        if (Boolean.TRUE.equals(result.getSuccess())) {
                            log.info("进片大车设备定时器执行成功: taskId={}, deviceId={}, glassCount={}",
                        if (Boolean.TRUE.equals(feedResult.getSuccess())) {
                            // 真正开始处理,设置为RUNNING
                            deviceCoordinationService.syncDeviceStatus(device,
                                    DeviceCoordinationService.DeviceStatus.RUNNING, context);
                            // 步骤状态也设置为RUNNING
                            if (!TaskStepDetail.Status.RUNNING.name().equals(step.getStatus())) {
                                step.setStatus(TaskStepDetail.Status.RUNNING.name());
                                if (step.getStartTime() == null) {
                                    step.setStartTime(new Date());
                                }
                                taskStepDetailMapper.updateById(step);
                                notificationService.notifyStepUpdate(task.getTaskId(), step);
                            }
                            log.debug("进片大车设备定时器执行成功: taskId={}, deviceId={}, glassCount={}",
                                    task.getTaskId(), device.getId(), readyGlassIds.size());
                            // 将已装载的玻璃ID保存到共享数据中(供大理片笼使用)
                            setLoadedGlassIds(context, new ArrayList<>(readyGlassIds));
@@ -627,20 +796,101 @@
                            lastProcessedCount.set(0);
                            // 确保卧转立扫码继续运行
                            setScannerPause(context, false);
                            // feedGlass成功后,先检查MES任务(checkMesTask)来开始执行任务
                            DevicePlcVO.OperationResult mesTaskResult = null;
                            try {
                                mesTaskResult = handler.execute(device, "checkMesTask", Collections.emptyMap());
                                if (mesTaskResult != null && Boolean.TRUE.equals(mesTaskResult.getSuccess())) {
                                    log.info("进片大车设备已检查MES任务并开始执行: taskId={}, deviceId={}, message={}",
                                            task.getTaskId(), device.getId(), mesTaskResult.getMessage());
                                }
                            } catch (Exception e) {
                                log.warn("进片大车设备检查MES任务异常: taskId={}, deviceId={}, error={}",
                                        task.getTaskId(), device.getId(), e.getMessage());
                            }
                        } else {
                            // 装不下,保持WAITING状态和PENDING步骤状态
                            deviceCoordinationService.syncDeviceStatus(device,
                                    DeviceCoordinationService.DeviceStatus.WAITING, context);
                            if (!TaskStepDetail.Status.PENDING.name().equals(step.getStatus())) {
                                step.setStatus(TaskStepDetail.Status.PENDING.name());
                                step.setSuccessMessage("容量不足,等待中");
                                taskStepDetailMapper.updateById(step);
                                notificationService.notifyStepUpdate(task.getTaskId(), step);
                            }
                            // 装不下,记录容量不足(是否需要影响扫码由工艺再决定)
                            log.warn("进片大车设备定时器容量不足: taskId={}, deviceId={}, message={}",
                                    task.getTaskId(), device.getId(), result.getMessage());
                                    task.getTaskId(), device.getId(), feedResult.getMessage());
                            lastProcessedCount.set(currentCount); // 记录当前数量,避免重复检查
                        }
                        
                        // 更新步骤状态
                        updateStepStatus(step, result);
                        boolean opSuccess = Boolean.TRUE.equals(result.getSuccess());
                        updateTaskProgress(task, step.getStepOrder(), opSuccess);
                        if (!opSuccess) {
                            deviceCoordinationService.syncDeviceStatus(device,
                                    DeviceCoordinationService.DeviceStatus.FAILED, context);
                        // 第二步:检查MES确认状态(如果大车处理器支持的话)
                        // 只有在任务已开始执行(有任务记录)时才检查MES确认
                        DevicePlcVO.OperationResult mesResult = null;
                        try {
                            mesResult = handler.execute(device, "checkMesConfirm", Collections.emptyMap());
                        } catch (Exception e) {
                            log.warn("进片大车设备检查MES确认状态异常: taskId={}, deviceId={}, error={}",
                                    task.getTaskId(), device.getId(), e.getMessage());
                        }
                        // 如果MES已确认完成(mesConfirm=1),检查卧转立设备状态和玻璃信息
                        // 如果卧转立已完成且所有玻璃都已装载,可以标记为完成
                        if (mesResult != null && mesResult.getData() != null) {
                            Object completedFlag = mesResult.getData().get("completed");
                            boolean mesConfirmed = false;
                            if (completedFlag instanceof Boolean) {
                                mesConfirmed = (Boolean) completedFlag;
                            } else if (completedFlag != null) {
                                mesConfirmed = "true".equalsIgnoreCase(String.valueOf(completedFlag));
                            }
                            if (mesConfirmed) {
                                // MES已确认完成,检查卧转立设备是否已完成
                                boolean transferCompletedForMes = isTransferDeviceCompleted(task.getTaskId(), context);
                                if (transferCompletedForMes) {
                                    // 检查任务上下文中的初始玻璃ID和已装载的玻璃ID
                                    @SuppressWarnings("unchecked")
                                    List<String> initialGlassIds = (List<String>) context.getSharedData().get("initialGlassIds");
                                    List<String> loadedGlassIds = getLoadedGlassIds(context);
                                    if (initialGlassIds != null && !initialGlassIds.isEmpty()
                                            && loadedGlassIds != null && !loadedGlassIds.isEmpty()) {
                                        // 检查是否所有初始玻璃都已装载
                                        boolean allGlassesLoaded = loadedGlassIds.containsAll(initialGlassIds);
                                        if (allGlassesLoaded) {
                                            // 卧转立已完成且所有玻璃都已装载,标记为完成
                                            log.info("MES已确认且卧转立已完成且所有玻璃已装载,任务自动完成: taskId={}, deviceId={}, initialCount={}, loadedCount={}",
                                                    task.getTaskId(), device.getId(), initialGlassIds.size(), loadedGlassIds.size());
                                            // mesResult已经包含completed=true,不需要修改
                                        }
                                    }
                                } else {
                                    // 卧转立还未完成,不应该标记为完成
                                    log.debug("MES已确认但卧转立未完成,等待卧转立完成: taskId={}, deviceId={}",
                                            task.getTaskId(), device.getId());
                                }
                            }
                        }
                        // 更新步骤状态(大车设备保持RUNNING,直到MES确认完成或任务取消)
                        if (mesResult != null) {
                            updateStepStatusForVehicle(task.getTaskId(), step, mesResult);
                            boolean opSuccess = Boolean.TRUE.equals(mesResult.getSuccess());
                            updateTaskProgress(task, step.getStepOrder(), opSuccess);
                            if (!opSuccess) {
                                deviceCoordinationService.syncDeviceStatus(device,
                                        DeviceCoordinationService.DeviceStatus.FAILED, context);
                            }
                        } else {
                            updateStepStatusForVehicle(task.getTaskId(), step, feedResult);
                            boolean opSuccess = Boolean.TRUE.equals(feedResult.getSuccess());
                            updateTaskProgress(task, step.getStepOrder(), opSuccess);
                            if (!opSuccess) {
                                deviceCoordinationService.syncDeviceStatus(device,
                                        DeviceCoordinationService.DeviceStatus.FAILED, context);
                            }
                        }
                    }
                } catch (Exception e) {
@@ -648,8 +898,9 @@
                }
            }, 0, MONITOR_INTERVAL_MS, TimeUnit.MILLISECONDS);
            
            // 在串行执行模式下,设备启动定时器时先设置为 WAITING,定时器第一次执行时再设置为 RUNNING
            deviceCoordinationService.syncDeviceStatus(device,
                    DeviceCoordinationService.DeviceStatus.RUNNING, context);
                    DeviceCoordinationService.DeviceStatus.WAITING, context);
            return future;
        } catch (Exception e) {
            log.error("启动进片大车设备定时器失败: taskId={}, deviceId={}", task.getTaskId(), device.getId(), e);
@@ -667,27 +918,99 @@
        try {
            final long MONITOR_INTERVAL_MS = 2_000; // 2秒监控一次
            
            log.info("启动出片大车设备定时器: taskId={}, deviceId={}, interval={}s",
            log.debug("启动出片大车设备定时器: taskId={}, deviceId={}, interval={}s",
                    task.getTaskId(), device.getId(), MONITOR_INTERVAL_MS / 1000);
            
            // 启动定时任务
            ScheduledFuture<?> future = scheduledExecutor.scheduleWithFixedDelay(() -> {
                try {
                    if (isTaskCancelled(context)) {
                        log.info("任务已取消,停止出片大车定时器: taskId={}, deviceId={}",
                        log.debug("任务已取消,停止出片大车定时器: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                        return;
                    }
                    // 出片大车设备:只有在真正开始处理时才设置为RUNNING
                    // 检查是否有已处理的玻璃信息(从大理片笼来的)
                    List<String> processedGlassIds = getProcessedGlassIds(context);
                    boolean isRunning = TaskStepDetail.Status.RUNNING.name().equals(step.getStatus());
                    // 如果没有已处理玻璃,则不应主动把步骤拉到RUNNING,只保持已运行状态
                    if (CollectionUtils.isEmpty(processedGlassIds)) {
                        log.debug("出片大车设备定时器:暂无已处理的玻璃信息: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                        if (isRunning) {
                            // 已经在运行的情况下,继续轮询MES任务/确认,避免错过确认
                            DeviceLogicHandler handler = handlerFactory.getHandler(device.getDeviceType());
                            if (handler != null) {
                                Map<String, Object> logicParams = parseLogicParams(device);
                                // 先检查MES任务(如果mesSend=1,会创建任务并开始执行)
                                DevicePlcVO.OperationResult mesTaskResult = null;
                                try {
                                    mesTaskResult = handler.execute(device, "checkMesTask", Collections.emptyMap());
                                    if (mesTaskResult != null && Boolean.TRUE.equals(mesTaskResult.getSuccess())) {
                                        log.info("出片大车设备已检查MES任务并开始执行: taskId={}, deviceId={}, message={}",
                                                task.getTaskId(), device.getId(), mesTaskResult.getMessage());
                                    }
                                } catch (Exception e) {
                                    log.warn("出片大车设备检查MES任务异常: taskId={}, deviceId={}, error={}",
                                            task.getTaskId(), device.getId(), e.getMessage());
                                }
                                // 然后检查MES确认状态(只有在任务已开始执行时才检查)
                                DevicePlcVO.OperationResult mesResult = null;
                                try {
                                    mesResult = handler.execute(device, "checkMesConfirm", Collections.emptyMap());
                                } catch (Exception e) {
                                    log.warn("出片大车设备检查MES确认状态异常: taskId={}, deviceId={}, error={}",
                                            task.getTaskId(), device.getId(), e.getMessage());
                                }
                                // 更新步骤状态(大车设备保持RUNNING,直到MES确认完成或任务取消)
                                if (mesResult != null) {
                                    updateStepStatusForVehicle(task.getTaskId(), step, mesResult);
                                    boolean opSuccess = Boolean.TRUE.equals(mesResult.getSuccess());
                                    updateTaskProgress(task, step.getStepOrder(), opSuccess);
                                    if (!opSuccess) {
                                        deviceCoordinationService.syncDeviceStatus(device,
                                                DeviceCoordinationService.DeviceStatus.FAILED, context);
                                    }
                                }
                            }
                        } else {
                            // 未运行且没有已处理玻璃,保持PENDING
                            if (!TaskStepDetail.Status.PENDING.name().equals(step.getStatus())
                                    && !TaskStepDetail.Status.COMPLETED.name().equals(step.getStatus())) {
                                step.setStatus(TaskStepDetail.Status.PENDING.name());
                                step.setSuccessMessage("等待大理片笼处理完成");
                                taskStepDetailMapper.updateById(step);
                                notificationService.notifyStepUpdate(task.getTaskId(), step);
                            }
                            log.debug("出片大车设备定时器:暂无已处理的玻璃信息: taskId={}, deviceId={}",
                                    task.getTaskId(), device.getId());
                        }
                        return;
                    }
                    
                    log.info("出片大车设备定时器检测到已处理的玻璃信息: taskId={}, deviceId={}, glassCount={}",
                    log.debug("出片大车设备定时器检测到已处理的玻璃信息: taskId={}, deviceId={}, glassCount={}",
                            task.getTaskId(), device.getId(), processedGlassIds.size());
                    // 需等待大理片笼完成全部玻璃的处理后再出片
                    @SuppressWarnings("unchecked")
                    List<String> initialGlassIds = (List<String>) context.getSharedData().get("initialGlassIds");
                    if (!CollectionUtils.isEmpty(initialGlassIds)
                            && !processedGlassIds.containsAll(initialGlassIds)) {
                        // 部分玻璃尚未由大理片笼处理完成,保持等待
                        deviceCoordinationService.syncDeviceStatus(device,
                                DeviceCoordinationService.DeviceStatus.WAITING, context);
                        if (!TaskStepDetail.Status.PENDING.name().equals(step.getStatus())) {
                            step.setStatus(TaskStepDetail.Status.PENDING.name());
                            step.setSuccessMessage("等待大理片笼处理全部玻璃后再出片");
                            taskStepDetailMapper.updateById(step);
                            notificationService.notifyStepUpdate(task.getTaskId(), step);
                        }
                        log.debug("出片大车等待大理片笼完成全部玻璃: taskId={}, deviceId={}, processed={}, initial={}",
                                task.getTaskId(), device.getId(), processedGlassIds.size(), initialGlassIds.size());
                        return;
                    }
                    
                    // 执行出片操作
                    Map<String, Object> checkParams = new HashMap<>();
@@ -701,25 +1024,80 @@
                        if (logicParams != null && !logicParams.isEmpty()) {
                            checkParams.put("_logicParams", logicParams);
                        }
                        DevicePlcVO.OperationResult result = handler.execute(device, "feedGlass", checkParams);
                        // 第一步:写入大车出片请求
                        DevicePlcVO.OperationResult feedResult = handler.execute(device, "feedGlass", checkParams);
                        
                        if (Boolean.TRUE.equals(result.getSuccess())) {
                            log.info("出片大车设备定时器执行成功: taskId={}, deviceId={}, glassCount={}",
                        if (Boolean.TRUE.equals(feedResult.getSuccess())) {
                            // 真正开始处理,设置为RUNNING
                            deviceCoordinationService.syncDeviceStatus(device,
                                    DeviceCoordinationService.DeviceStatus.RUNNING, context);
                            // 步骤状态也设置为RUNNING
                            if (!TaskStepDetail.Status.RUNNING.name().equals(step.getStatus())) {
                                step.setStatus(TaskStepDetail.Status.RUNNING.name());
                                if (step.getStartTime() == null) {
                                    step.setStartTime(new Date());
                                }
                                taskStepDetailMapper.updateById(step);
                                notificationService.notifyStepUpdate(task.getTaskId(), step);
                            }
                            log.debug("出片大车设备定时器执行成功: taskId={}, deviceId={}, glassCount={}",
                                    task.getTaskId(), device.getId(), processedGlassIds.size());
                            // 清空已处理的玻璃ID列表(已处理)
                            clearProcessedGlassIds(context);
                            // feedGlass成功后,先检查MES任务(checkMesTask)来开始执行任务
                            DevicePlcVO.OperationResult mesTaskResult = null;
                            try {
                                mesTaskResult = handler.execute(device, "checkMesTask", Collections.emptyMap());
                                if (mesTaskResult != null && Boolean.TRUE.equals(mesTaskResult.getSuccess())) {
                                    log.info("出片大车设备已检查MES任务并开始执行: taskId={}, deviceId={}, message={}",
                                            task.getTaskId(), device.getId(), mesTaskResult.getMessage());
                                }
                            } catch (Exception e) {
                                log.warn("出片大车设备检查MES任务异常: taskId={}, deviceId={}, error={}",
                                        task.getTaskId(), device.getId(), e.getMessage());
                            }
                        } else {
                            // 没有数据,保持WAITING状态和PENDING步骤状态
                            deviceCoordinationService.syncDeviceStatus(device,
                                    DeviceCoordinationService.DeviceStatus.WAITING, context);
                            if (!TaskStepDetail.Status.PENDING.name().equals(step.getStatus())) {
                                step.setStatus(TaskStepDetail.Status.PENDING.name());
                                step.setSuccessMessage("等待中");
                                taskStepDetailMapper.updateById(step);
                                notificationService.notifyStepUpdate(task.getTaskId(), step);
                            }
                            log.debug("出片大车设备定时器执行失败: taskId={}, deviceId={}, message={}",
                                    task.getTaskId(), device.getId(), result.getMessage());
                                    task.getTaskId(), device.getId(), feedResult.getMessage());
                        }
                        
                        // 更新步骤状态
                        updateStepStatus(step, result);
                        boolean opSuccess = Boolean.TRUE.equals(result.getSuccess());
                        updateTaskProgress(task, step.getStepOrder(), opSuccess);
                        if (!opSuccess) {
                            deviceCoordinationService.syncDeviceStatus(device,
                                    DeviceCoordinationService.DeviceStatus.FAILED, context);
                        // 第二步:检查MES确认状态(如果大车处理器支持的话)
                        // 只有在任务已开始执行(有任务记录)时才检查MES确认
                        DevicePlcVO.OperationResult mesResult = null;
                        try {
                            mesResult = handler.execute(device, "checkMesConfirm", Collections.emptyMap());
                        } catch (Exception e) {
                            log.warn("出片大车设备检查MES确认状态异常: taskId={}, deviceId={}, error={}",
                                    task.getTaskId(), device.getId(), e.getMessage());
                        }
                        // 更新步骤状态(大车设备保持RUNNING,直到MES确认完成或任务取消)
                        if (mesResult != null) {
                            updateStepStatusForVehicle(task.getTaskId(), step, mesResult);
                            boolean opSuccess = Boolean.TRUE.equals(mesResult.getSuccess());
                            updateTaskProgress(task, step.getStepOrder(), opSuccess);
                            if (!opSuccess) {
                                deviceCoordinationService.syncDeviceStatus(device,
                                        DeviceCoordinationService.DeviceStatus.FAILED, context);
                            }
                        } else {
                            updateStepStatusForVehicle(task.getTaskId(), step, feedResult);
                            boolean opSuccess = Boolean.TRUE.equals(feedResult.getSuccess());
                            updateTaskProgress(task, step.getStepOrder(), opSuccess);
                            if (!opSuccess) {
                                deviceCoordinationService.syncDeviceStatus(device,
                                        DeviceCoordinationService.DeviceStatus.FAILED, context);
                            }
                        }
                    }
                } catch (Exception e) {
@@ -727,8 +1105,9 @@
                }
            }, 0, MONITOR_INTERVAL_MS, TimeUnit.MILLISECONDS);
            
            // 在串行执行模式下,设备启动定时器时先设置为 WAITING,定时器第一次执行时再设置为 RUNNING
            deviceCoordinationService.syncDeviceStatus(device,
                    DeviceCoordinationService.DeviceStatus.RUNNING, context);
                    DeviceCoordinationService.DeviceStatus.WAITING, context);
            return future;
        } catch (Exception e) {
            log.error("启动出片大车设备定时器失败: taskId={}, deviceId={}", task.getTaskId(), device.getId(), e);
@@ -749,31 +1128,88 @@
            Integer processTimeSeconds = getLogicParam(logicParams, "processTimeSeconds", 30);
            final long PROCESS_TIME_MS = processTimeSeconds * 1000;
            
            log.info("启动大理片笼设备定时器: taskId={}, deviceId={}, processTime={}s",
            log.debug("启动大理片笼设备定时器: taskId={}, deviceId={}, processTime={}s",
                    task.getTaskId(), device.getId(), processTimeSeconds);
            
            // 启动定时任务
            ScheduledFuture<?> future = scheduledExecutor.scheduleWithFixedDelay(() -> {
                try {
                    if (isTaskCancelled(context)) {
                        log.info("任务已取消,停止大理片笼定时器: taskId={}, deviceId={}",
                        log.debug("任务已取消,停止大理片笼定时器: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                        return;
                    }
                    // 如果步骤已经完成,不再处理
                    if (TaskStepDetail.Status.COMPLETED.name().equals(step.getStatus())) {
                        // 检查是否所有初始玻璃都已处理完
                        @SuppressWarnings("unchecked")
                        List<String> initialGlassIds = (List<String>) context.getSharedData().get("initialGlassIds");
                        List<String> processedGlassIds = getProcessedGlassIds(context);
                        if (initialGlassIds != null && !initialGlassIds.isEmpty()
                                && processedGlassIds != null && !processedGlassIds.isEmpty()
                                && processedGlassIds.containsAll(initialGlassIds)) {
                            // 所有玻璃都已处理完,保持完成状态
                            log.debug("大理片笼设备已完成且所有玻璃已处理: taskId={}, deviceId={}, initialCount={}, processedCount={}",
                                    task.getTaskId(), device.getId(), initialGlassIds.size(), processedGlassIds.size());
                            return;
                        }
                    }
                    // 大理片笼设备:只有在真正开始处理时才设置为RUNNING
                    // 检查是否有已装载的玻璃信息(从进片大车来的)
                    List<String> loadedGlassIds = getLoadedGlassIds(context);
                    if (CollectionUtils.isEmpty(loadedGlassIds)) {
                        // 没有数据,检查是否所有玻璃都已处理完
                        @SuppressWarnings("unchecked")
                        List<String> initialGlassIds = (List<String>) context.getSharedData().get("initialGlassIds");
                        List<String> processedGlassIds = getProcessedGlassIds(context);
                        if (initialGlassIds != null && !initialGlassIds.isEmpty()
                                && processedGlassIds != null && !processedGlassIds.isEmpty()
                                && processedGlassIds.containsAll(initialGlassIds)) {
                            // 所有玻璃都已处理完,标记为完成
                            if (!TaskStepDetail.Status.COMPLETED.name().equals(step.getStatus())) {
                                step.setStatus(TaskStepDetail.Status.COMPLETED.name());
                                step.setSuccessMessage("所有玻璃已处理完成");
                                if (step.getEndTime() == null) {
                                    step.setEndTime(new Date());
                                }
                                if (step.getStartTime() != null && step.getEndTime() != null) {
                                    step.setDurationMs(step.getEndTime().getTime() - step.getStartTime().getTime());
                                }
                                taskStepDetailMapper.updateById(step);
                                notificationService.notifyStepUpdate(task.getTaskId(), step);
                                checkAndCompleteTaskIfDone(step.getTaskId());
                            }
                            return;
                        }
                        // 没有数据且未完成,保持WAITING状态和PENDING步骤状态
                        deviceCoordinationService.syncDeviceStatus(device,
                                DeviceCoordinationService.DeviceStatus.WAITING, context);
                        if (!TaskStepDetail.Status.PENDING.name().equals(step.getStatus())
                                && !TaskStepDetail.Status.COMPLETED.name().equals(step.getStatus())) {
                            step.setStatus(TaskStepDetail.Status.PENDING.name());
                            step.setSuccessMessage("等待进片大车装载玻璃");
                            taskStepDetailMapper.updateById(step);
                            notificationService.notifyStepUpdate(task.getTaskId(), step);
                        }
                        log.debug("大理片笼设备定时器:暂无已装载的玻璃信息: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                        return;
                    }
                    // 有数据,设置为RUNNING
                    deviceCoordinationService.syncDeviceStatus(device,
                            DeviceCoordinationService.DeviceStatus.RUNNING, context);
                    
                    // 检查玻璃是否已经处理完成(通过处理时间判断)
                    Long processStartTime = getProcessStartTime(context);
                    if (processStartTime == null) {
                        // 第一次检测到玻璃,记录开始处理时间
                        setProcessStartTime(context, System.currentTimeMillis());
                        log.info("大理片笼设备开始处理: taskId={}, deviceId={}, glassCount={}, processTime={}s",
                        log.debug("大理片笼设备开始处理: taskId={}, deviceId={}, glassCount={}, processTime={}s",
                                task.getTaskId(), device.getId(), loadedGlassIds.size(), processTimeSeconds);
                        return;
                    }
@@ -787,7 +1223,7 @@
                    }
                    
                    // 处理时间已到,完成任务汇报
                    log.info("大理片笼设备处理完成: taskId={}, deviceId={}, glassCount={}, processTime={}s",
                    log.debug("大理片笼设备处理完成: taskId={}, deviceId={}, glassCount={}, processTime={}s",
                            task.getTaskId(), device.getId(), loadedGlassIds.size(), processTimeSeconds);
                    
                    // 将已处理的玻璃ID转移到已处理列表(供出片大车使用)
@@ -800,12 +1236,17 @@
                    step.setErrorMessage(null);
                    step.setOutputData(toJson(Collections.singletonMap("glassIds", loadedGlassIds)));
                    taskStepDetailMapper.updateById(step);
                    // 大理片笼完成后尝试自动收尾整个任务
                    checkAndCompleteTaskIfDone(step.getTaskId());
                    
                } catch (Exception e) {
                    log.error("大理片笼设备定时器执行异常: taskId={}, deviceId={}", task.getTaskId(), device.getId(), e);
                }
            }, 0, 1_000, TimeUnit.MILLISECONDS); // 每秒检查一次
            
            // 在串行执行模式下,设备启动定时器时先设置为 WAITING,定时器第一次执行时再设置为 RUNNING
            deviceCoordinationService.syncDeviceStatus(device,
                    DeviceCoordinationService.DeviceStatus.WAITING, context);
            return future;
        } catch (Exception e) {
            log.error("启动大理片笼设备定时器失败: taskId={}, deviceId={}", task.getTaskId(), device.getId(), e);
@@ -852,7 +1293,14 @@
     */
    private void setLoadedGlassIds(TaskExecutionContext context, List<String> glassIds) {
        if (context != null) {
            context.getSharedData().put("loadedGlassIds", new ArrayList<>(glassIds));
            // 累加记录,避免后续 containsAll 判断因覆盖丢失历史玻璃而回退为等待
            List<String> merged = new ArrayList<>(getLoadedGlassIds(context)); // 确保可变
            if (glassIds != null) {
                merged.addAll(glassIds);
            }
            // 去重
            List<String> distinct = merged.stream().distinct().collect(java.util.stream.Collectors.toList());
            context.getSharedData().put("loadedGlassIds", distinct);
        }
    }
    
@@ -1024,7 +1472,7 @@
                    future.cancel(false);
                }
            }
            log.info("已停止任务的所有定时器: taskId={}, count={}", taskId, futures.size());
            log.debug("已停止任务的所有定时器: taskId={}, count={}", taskId, futures.size());
        }
        runningTaskContexts.remove(taskId);
    }
@@ -1040,7 +1488,7 @@
        long timeoutMs = timeoutMinutes * 60 * 1000;
        long deadline = System.currentTimeMillis() + timeoutMs;
        
        log.info("等待定时器任务完成: taskId={}, timeout={}分钟", taskId, timeoutMinutes);
        log.debug("等待定时器任务完成: taskId={}, timeout={}分钟", taskId, timeoutMinutes);
        
        while (System.currentTimeMillis() < deadline) {
            List<ScheduledFuture<?>> futures = taskScheduledTasks.get(taskId);
@@ -1069,7 +1517,54 @@
            }
        }
        
        log.info("定时器任务等待完成: taskId={}", taskId);
        log.debug("定时器任务等待完成: taskId={}", taskId);
    }
    /**
     * 当某个步骤可能完成时,检查任务是否所有步骤都已完成,如果是则自动将任务标记为已完成
     */
    private void checkAndCompleteTaskIfDone(String taskId) {
        if (taskId == null) {
            return;
        }
        try {
            MultiDeviceTask task = multiDeviceTaskMapper.selectOne(
                    Wrappers.<MultiDeviceTask>lambdaQuery()
                            .eq(MultiDeviceTask::getTaskId, taskId)
            );
            if (task == null) {
                return;
            }
            // 仅在任务仍为RUNNING时才尝试自动收尾
            if (!MultiDeviceTask.Status.RUNNING.name().equals(task.getStatus())) {
                return;
            }
            int totalSteps = task.getTotalSteps() != null ? task.getTotalSteps() : 0;
            if (totalSteps <= 0) {
                return;
            }
            int completedSteps = countCompletedSteps(taskId);
            if (completedSteps < totalSteps) {
                return;
            }
            // 所有步骤都已完成,收尾任务
            task.setStatus(MultiDeviceTask.Status.COMPLETED.name());
            task.setEndTime(new Date());
            multiDeviceTaskMapper.updateById(task);
            // 停止所有定时器
            stopScheduledTasks(taskId);
            // 通知任务完成
            notificationService.notifyTaskStatus(task);
            log.info("所有步骤已完成,自动将任务标记为已完成: taskId={}, totalSteps={}", taskId, totalSteps);
        } catch (Exception e) {
            log.warn("检查并自动完成任务失败: taskId={}", taskId, e);
        }
    }
    
    /**
@@ -1102,35 +1597,327 @@
        }
        step.setOutputData(toJson(result));
        taskStepDetailMapper.updateById(step);
        if (StringUtils.hasText(step.getTaskId())) {
            notificationService.notifyStepUpdate(step.getTaskId(), step);
        }
    }
    /**
     * 确保步骤进入RUNNING状态(仅在第一次真正执行前调用)
     */
    private void ensureStepRunning(TaskStepDetail step, String taskId) {
        if (step == null) {
            return;
        }
        if (!TaskStepDetail.Status.RUNNING.name().equals(step.getStatus())) {
            step.setStatus(TaskStepDetail.Status.RUNNING.name());
            if (step.getStartTime() == null) {
                step.setStartTime(new Date());
            }
            taskStepDetailMapper.updateById(step);
            notificationService.notifyStepUpdate(taskId, step);
        }
    }
    /**
     * 更新扫码设备步骤状态(显示进度,保持RUNNING状态直到所有玻璃处理完成)
     */
    private void updateStepStatusForScanner(TaskStepDetail step, DevicePlcVO.OperationResult result,
                                            int currentIndex, int totalCount,
                                            int successCount, int failCount) {
        if (step == null || result == null) {
            return;
        }
        boolean success = Boolean.TRUE.equals(result.getSuccess());
        // 保持RUNNING状态,直到所有玻璃处理完成(在定时器完成时再设置为COMPLETED)
        step.setStatus(TaskStepDetail.Status.RUNNING.name());
        // 更新时间和耗时,前端可以实时看到执行耗时
        Date now = new Date();
        if (step.getStartTime() == null) {
            step.setStartTime(now);
        }
        if (step.getStartTime() != null) {
            step.setDurationMs(now.getTime() - step.getStartTime().getTime());
        }
        // 更新进度信息
        String progressMessage = String.format("正在处理 %d/%d (成功:%d, 失败:%d)",
                currentIndex, totalCount, successCount, failCount);
        if (success) {
            // 成功时显示进度和成功消息
            String resultMessage = result.getMessage();
            if (StringUtils.hasText(resultMessage)) {
                step.setSuccessMessage(progressMessage + " - " + resultMessage);
            } else {
                step.setSuccessMessage(progressMessage);
            }
            step.setErrorMessage(null);
        } else {
            // 失败时显示进度和错误消息
            String errorMessage = result.getMessage();
            step.setErrorMessage(progressMessage + " - " + (StringUtils.hasText(errorMessage) ? errorMessage : "处理失败"));
            step.setSuccessMessage(null);
        }
        step.setOutputData(toJson(result));
        taskStepDetailMapper.updateById(step);
    }
    /**
     * 更新大车设备步骤状态(保持RUNNING,直到手动停止或任务取消;失败时标记为FAILED)
     */
    private void updateStepStatusForVehicle(String taskId, TaskStepDetail step, DevicePlcVO.OperationResult result) {
        if (step == null || result == null) {
            return;
        }
        // 如果步骤已经处于完成或失败状态,则不再被重复更新(防止状态反复切换)
        if (TaskStepDetail.Status.COMPLETED.name().equals(step.getStatus())
                || TaskStepDetail.Status.FAILED.name().equals(step.getStatus())) {
            log.debug("步骤已完成或失败,不再更新状态: stepId={}, status={}", step.getId(), step.getStatus());
            return;
        }
        boolean success = Boolean.TRUE.equals(result.getSuccess());
        boolean completed = false;
        if (result.getData() != null && result.getData().get("completed") != null) {
            Object flag = result.getData().get("completed");
            if (flag instanceof Boolean) {
                completed = (Boolean) flag;
            } else {
                completed = "true".equalsIgnoreCase(String.valueOf(flag));
            }
        }
        Date now = new Date();
        // 初始化开始时间
        if (step.getStartTime() == null) {
            step.setStartTime(now);
        }
        boolean waiting = false;
        String waitingReason = null;
        if (result.getData() != null) {
            Object waitingFlag = result.getData().get("waiting");
            if (waitingFlag instanceof Boolean) {
                waiting = (Boolean) waitingFlag;
            } else if (waitingFlag != null) {
                waiting = "true".equalsIgnoreCase(String.valueOf(waitingFlag));
            }
            Object reason = result.getData().get("waitingReason");
            if (reason != null) {
                waitingReason = String.valueOf(reason);
            }
        }
        if (success && !completed) {
            // 成功但未完成:根据waiting状态决定显示为等待还是执行中
            // 注意:如果步骤已经是RUNNING状态(说明已经装载过玻璃),不应该改回PENDING
            boolean isAlreadyRunning = TaskStepDetail.Status.RUNNING.name().equals(step.getStatus());
            if (waiting && !isAlreadyRunning) {
                // 只有在还没有开始运行时,才设置为PENDING
                step.setStatus(TaskStepDetail.Status.PENDING.name());
            } else {
                // 如果已经运行过,或者不是等待状态,保持或设置为RUNNING
                step.setStatus(TaskStepDetail.Status.RUNNING.name());
            }
            String message = result.getMessage();
            if (!StringUtils.hasText(message) && waiting) {
                message = "大车设备等待中" + (StringUtils.hasText(waitingReason) ? "(" + waitingReason + ")" : "");
            }
            step.setSuccessMessage(StringUtils.hasText(message) ? message : (waiting && !isAlreadyRunning ? "大车设备等待中" : "大车设备运行中"));
            step.setErrorMessage(null);
            if (step.getStartTime() != null) {
                step.setDurationMs(now.getTime() - step.getStartTime().getTime());
            }
        } else if (success && completed) {
            // 成功且MES已确认完成:标记为COMPLETED并记录结束时间
            step.setStatus(TaskStepDetail.Status.COMPLETED.name());
            String message = result.getMessage();
            step.setSuccessMessage(StringUtils.hasText(message) ? message : "大车设备任务已完成");
            step.setErrorMessage(null);
            if (step.getEndTime() == null) {
                step.setEndTime(now);
            }
            if (step.getStartTime() != null && step.getEndTime() != null) {
                step.setDurationMs(step.getEndTime().getTime() - step.getStartTime().getTime());
            }
            // 尝试自动收尾整个任务
            checkAndCompleteTaskIfDone(step.getTaskId());
        } else {
            // 失败:标记为FAILED并记录结束时间
            step.setStatus(TaskStepDetail.Status.FAILED.name());
            String message = result.getMessage();
            step.setErrorMessage(message);
            if (step.getEndTime() == null) {
                step.setEndTime(now);
            }
            if (step.getStartTime() != null && step.getEndTime() != null) {
                step.setDurationMs(step.getEndTime().getTime() - step.getStartTime().getTime());
            }
        }
        step.setOutputData(toJson(result));
        taskStepDetailMapper.updateById(step);
        // 通知前端步骤状态已更新
        notificationService.notifyStepUpdate(taskId, step);
    }
    /**
     * 轮询大车设备的MES任务和确认状态
     * 无论步骤当前是否为RUNNING/PENDING,都可以调用,用于避免错过MES端后写入的任务
     */
    private void pollMesForVehicle(MultiDeviceTask task,
                                   TaskStepDetail step,
                                   DeviceConfig device,
                                   TaskExecutionContext context) {
        try {
            DeviceLogicHandler handler = handlerFactory.getHandler(device.getDeviceType());
            if (handler == null) {
                return;
            }
            Map<String, Object> logicParams = parseLogicParams(device);
            // 先检查MES任务(如果mesSend=1,会创建任务并开始执行)
            DevicePlcVO.OperationResult mesTaskResult = null;
            try {
                mesTaskResult = handler.execute(device, "checkMesTask", Collections.emptyMap());
                if (mesTaskResult != null && Boolean.TRUE.equals(mesTaskResult.getSuccess())) {
                    log.info("大车设备已检查MES任务并开始执行: taskId={}, deviceId={}, message={}",
                            task.getTaskId(), device.getId(), mesTaskResult.getMessage());
                }
            } catch (Exception e) {
                log.warn("大车设备检查MES任务异常: taskId={}, deviceId={}, error={}",
                        task.getTaskId(), device.getId(), e.getMessage());
            }
            // 然后检查MES确认状态
            DevicePlcVO.OperationResult mesResult = null;
            try {
                mesResult = handler.execute(device, "checkMesConfirm", Collections.emptyMap());
            } catch (Exception e) {
                log.warn("大车设备检查MES确认状态异常: taskId={}, deviceId={}, error={}",
                        task.getTaskId(), device.getId(), e.getMessage());
            }
            // 如果MES已确认完成(mesConfirm=1),检查卧转立设备状态和玻璃信息
            // 如果卧转立已完成且所有玻璃都已装载,可以标记为完成
            if (mesResult != null && mesResult.getData() != null) {
                Object completedFlag = mesResult.getData().get("completed");
                boolean mesConfirmed = false;
                if (completedFlag instanceof Boolean) {
                    mesConfirmed = (Boolean) completedFlag;
                } else if (completedFlag != null) {
                    mesConfirmed = "true".equalsIgnoreCase(String.valueOf(completedFlag));
                }
                if (mesConfirmed) {
                    // MES已确认完成,检查卧转立设备是否已完成
                    boolean transferCompleted = isTransferDeviceCompleted(task.getTaskId(), context);
                    if (transferCompleted) {
                        // 检查任务上下文中的初始玻璃ID和已装载的玻璃ID
                        @SuppressWarnings("unchecked")
                        List<String> initialGlassIds = (List<String>) context.getSharedData().get("initialGlassIds");
                        List<String> loadedGlassIds = getLoadedGlassIds(context);
                        if (initialGlassIds != null && !initialGlassIds.isEmpty()
                                && loadedGlassIds != null && !loadedGlassIds.isEmpty()) {
                            // 检查是否所有初始玻璃都已装载
                            boolean allGlassesLoaded = loadedGlassIds.containsAll(initialGlassIds);
                            if (allGlassesLoaded) {
                                // 卧转立已完成且所有玻璃都已装载,标记为完成
                                log.info("MES已确认且卧转立已完成且所有玻璃已装载,任务自动完成: taskId={}, deviceId={}, initialCount={}, loadedCount={}",
                                        task.getTaskId(), device.getId(), initialGlassIds.size(), loadedGlassIds.size());
                                // mesResult已经包含completed=true,不需要修改
                            }
                        }
                    } else {
                        // 卧转立还未完成,不应该标记为完成
                        log.debug("MES已确认但卧转立未完成,等待卧转立完成: taskId={}, deviceId={}",
                                task.getTaskId(), device.getId());
                    }
                }
            }
            // 更新步骤状态
            if (mesResult != null) {
                updateStepStatusForVehicle(task.getTaskId(), step, mesResult);
                boolean opSuccess = Boolean.TRUE.equals(mesResult.getSuccess());
                updateTaskProgress(task, step.getStepOrder(), opSuccess);
                if (!opSuccess) {
                    deviceCoordinationService.syncDeviceStatus(device,
                            DeviceCoordinationService.DeviceStatus.FAILED, context);
                }
            }
        } catch (Exception e) {
            log.warn("轮询大车设备MES任务/确认状态异常: taskId={}, deviceId={}, error={}",
                    task.getTaskId(), device.getId(), e.getMessage());
        }
    }
    
    /**
     * 更新卧转立设备步骤状态(区分等待中和真正完成)
     */
    private void updateStepStatusForTransfer(TaskStepDetail step, DevicePlcVO.OperationResult result) {
    private void updateStepStatusForTransfer(TaskStepDetail step, DevicePlcVO.OperationResult result,
                                            DeviceConfig device, TaskExecutionContext context) {
        if (step == null || result == null) {
            return;
        }
        boolean success = Boolean.TRUE.equals(result.getSuccess());
        String message = result.getMessage();
        
        // 判断是否真正完成(只有写入PLC才算完成)
        boolean isRealCompleted = success && message != null && message.contains("批次已写入PLC");
        // 判断是否真正完成:
        // 1. 写入PLC成功且缓冲已清空(表示所有玻璃已处理完,无新玻璃)
        // 注意:缓冲队列为空且无待处理玻璃,在任务刚开始时也可能出现,不应该立即标记为完成
        // 只有当任务已经运行一段时间,且确实没有玻璃需要处理时,才标记为完成
        boolean isRealCompleted = success && message != null && (
                (message.contains("批次已写入PLC") && message.contains("缓冲已清空,任务完成"))
        );
        
        if (isRealCompleted) {
            // 真正完成:设置为完成状态,并设置结束时间
            step.setStatus(TaskStepDetail.Status.COMPLETED.name());
            step.setSuccessMessage(message);
            if (step.getEndTime() == null) {
                step.setEndTime(new Date());
            // 注意:一旦标记为完成,状态不应该再被改变
            if (!TaskStepDetail.Status.COMPLETED.name().equals(step.getStatus())) {
                step.setStatus(TaskStepDetail.Status.COMPLETED.name());
                step.setSuccessMessage(message);
                if (step.getEndTime() == null) {
                    step.setEndTime(new Date());
                }
                // 计算耗时
                if (step.getStartTime() != null && step.getEndTime() != null) {
                    step.setDurationMs(step.getEndTime().getTime() - step.getStartTime().getTime());
                }
                log.info("卧转立设备步骤已完成: stepId={}, durationMs={}, message={}",
                        step.getId(), step.getDurationMs(), message);
                // 卧转立主体完成后尝试自动收尾整个任务
                checkAndCompleteTaskIfDone(step.getTaskId());
                // 更新设备状态为已完成
                if (device != null) {
                    deviceCoordinationService.syncDeviceStatus(device,
                            DeviceCoordinationService.DeviceStatus.COMPLETED, context);
                }
            }
        } else if (success) {
            // 等待中:保持运行状态,只更新消息
        } else if (success && message != null && message.contains("批次已写入PLC")) {
            // 写入PLC成功但缓冲还有玻璃(车满情况),继续运行
            if (!TaskStepDetail.Status.RUNNING.name().equals(step.getStatus())) {
                step.setStatus(TaskStepDetail.Status.RUNNING.name());
            }
            step.setSuccessMessage(message);
            // 确保开始时间已设置
            if (step.getStartTime() == null) {
                step.setStartTime(new Date());
            }
        } else if (success) {
            // 设备正在工作(等待缓冲、等待更多玻璃等),保持RUNNING状态
            // 因为定时器已经执行,说明设备已经开始工作了
            if (!TaskStepDetail.Status.RUNNING.name().equals(step.getStatus())) {
                step.setStatus(TaskStepDetail.Status.RUNNING.name());
            }
            step.setSuccessMessage(message);
            // 确保开始时间已设置(设备已经开始工作)
            if (step.getStartTime() == null) {
                step.setStartTime(new Date());
            }
@@ -1140,6 +1927,10 @@
            step.setErrorMessage(message);
            if (step.getEndTime() == null) {
                step.setEndTime(new Date());
            }
            // 计算耗时
            if (step.getStartTime() != null && step.getEndTime() != null) {
                step.setDurationMs(step.getEndTime().getTime() - step.getStartTime().getTime());
            }
        }
        
@@ -1368,7 +2159,7 @@
    }
    /**
     * 分批执行大车设备玻璃上料(当玻璃ID数量超过6个且设置了单片间隔时)
     * 分批执行大车设备玻璃上料(当玻璃ID数量超过6个时)
     */
    private StepResult executeLoadVehicleWithBatches(MultiDeviceTask task,
                                                      DeviceConfig device,
@@ -1376,13 +2167,12 @@
                                                      TaskExecutionContext context,
                                                      List<Map<String, Object>> stepSummaries) {
        List<String> allGlassIds = context.getParameters().getGlassIds();
        Integer glassIntervalMs = context.getParameters().getGlassIntervalMs();
        int batchSize = 6; // 每批最多6个玻璃ID
        
        // 分批处理
        int totalBatches = (allGlassIds.size() + batchSize - 1) / batchSize;
        log.info("大车设备分批上料: deviceId={}, totalGlassIds={}, batchSize={}, totalBatches={}, glassIntervalMs={}",
                device.getId(), allGlassIds.size(), batchSize, totalBatches, glassIntervalMs);
        log.debug("大车设备分批上料: deviceId={}, totalGlassIds={}, batchSize={}, totalBatches={}",
                device.getId(), allGlassIds.size(), batchSize, totalBatches);
        
        for (int batchIndex = 0; batchIndex < totalBatches; batchIndex++) {
            int startIndex = batchIndex * batchSize;
@@ -1392,7 +2182,6 @@
            // 创建临时参数,只包含当前批次的玻璃ID
            TaskParameters batchParams = new TaskParameters();
            batchParams.setGlassIds(new ArrayList<>(batchGlassIds));
            batchParams.setGlassIntervalMs(glassIntervalMs);
            batchParams.setPositionCode(context.getParameters().getPositionCode());
            batchParams.setPositionValue(context.getParameters().getPositionValue());
            
@@ -1413,20 +2202,8 @@
                return stepResult;
            }
            
            log.info("大车设备分批上料成功: deviceId={}, batchIndex={}/{}, glassIds={}",
            log.debug("大车设备分批上料成功: deviceId={}, batchIndex={}/{}, glassIds={}",
                    device.getId(), batchIndex + 1, totalBatches, batchGlassIds);
            // 如果不是最后一批,等待间隔(模拟玻璃每片运动的时间)
            // 这个等待让大车有时间处理当前批次的玻璃,然后再传递下一批
            if (batchIndex < totalBatches - 1 && glassIntervalMs != null && glassIntervalMs > 0) {
                try {
                    log.info("等待单片间隔(模拟玻璃运动时间): glassIntervalMs={}ms, 大车可在此期间继续装玻璃", glassIntervalMs);
                    Thread.sleep(glassIntervalMs);
                } catch (InterruptedException e) {
                    Thread.currentThread().interrupt();
                    return StepResult.failure(device.getDeviceName(), "等待单片间隔时被中断");
                }
            }
        }
        
        // 更新上下文中的已加载玻璃ID
@@ -1487,7 +2264,7 @@
        Map<String, Object> params = buildOperationParams(device, context);
        // 将context引用放入params,供设备处理器使用(用于设备协调)
        params.put("_taskContext", context);
        log.info("executeStepWithRetry构建参数: deviceId={}, deviceType={}, operation={}, paramsKeys={}, params={}",
        log.debug("executeStepWithRetry构建参数: deviceId={}, deviceType={}, operation={}, paramsKeys={}, params={}",
                device.getId(), device.getDeviceType(), determineOperation(device, params), params.keySet(), params);
        step.setInputData(toJson(params));
        taskStepDetailMapper.updateById(step);
@@ -1503,7 +2280,7 @@
                if (retryAttempt > 0) {
                    // 重试前等待
                    long waitTime = retryPolicy.calculateRetryInterval(retryAttempt);
                    log.info("步骤执行重试: deviceId={}, operation={}, retryAttempt={}/{}, waitTime={}ms",
                    log.debug("步骤执行重试: deviceId={}, operation={}, retryAttempt={}/{}, waitTime={}ms",
                        device.getId(), operation, retryAttempt, retryPolicy.getMaxRetryCount(), waitTime);
                    Thread.sleep(waitTime);
                    
@@ -1697,7 +2474,7 @@
            try {
                if (retryAttempt > 0) {
                    long waitTime = retryPolicy.calculateRetryInterval(retryAttempt);
                    log.info("交互步骤执行重试: deviceId={}, retryAttempt={}/{}, waitTime={}ms",
                    log.debug("交互步骤执行重试: deviceId={}, retryAttempt={}/{}, waitTime={}ms",
                        device.getId(), retryAttempt, retryPolicy.getMaxRetryCount(), waitTime);
                    Thread.sleep(waitTime);
                    
@@ -1891,6 +2668,66 @@
        }
    }
    /**
     * 检查卧转立设备是否已完成
     * 返回true表示卧转立已完成(COMPLETED),可以判断大车是否完成
     * 返回false表示卧转立还在运行中(RUNNING)或等待中(PENDING),不应该标记大车为完成
     */
    private boolean isTransferDeviceCompleted(String taskId, TaskExecutionContext context) {
        if (taskId == null || context == null) {
            return false;
        }
        try {
            // 从上下文中获取设备列表
            @SuppressWarnings("unchecked")
            List<DeviceConfig> devices = (List<DeviceConfig>) context.getSharedData().get("devices");
            if (devices == null || devices.isEmpty()) {
                return false;
            }
            // 查找卧转立设备
            DeviceConfig transferDevice = null;
            for (DeviceConfig device : devices) {
                if (DeviceConfig.DeviceType.WORKSTATION_TRANSFER.equals(device.getDeviceType())) {
                    transferDevice = device;
                    break;
                }
            }
            if (transferDevice == null) {
                // 没有卧转立设备,返回true(不影响判断)
                return true;
            }
            // 查找卧转立设备的步骤(应该只有一个步骤)
            List<TaskStepDetail> transferSteps = taskStepDetailMapper.selectList(
                Wrappers.<TaskStepDetail>lambdaQuery()
                    .eq(TaskStepDetail::getTaskId, taskId)
                    .eq(TaskStepDetail::getDeviceId, transferDevice.getId())
                    .orderByDesc(TaskStepDetail::getStepOrder)
                    .last("LIMIT 1")
            );
            if (transferSteps == null || transferSteps.isEmpty()) {
                // 没有找到步骤,返回false(卧转立可能还没开始)
                return false;
            }
            // 检查步骤状态:只有COMPLETED才算完成,RUNNING或PENDING都不算完成
            TaskStepDetail transferStep = transferSteps.get(0);
            String status = transferStep.getStatus();
            boolean isCompleted = TaskStepDetail.Status.COMPLETED.name().equals(status);
            log.debug("检查卧转立设备状态: taskId={}, deviceId={}, status={}, isCompleted={}",
                    taskId, transferDevice.getId(), status, isCompleted);
            return isCompleted;
        } catch (Exception e) {
            log.warn("检查卧转立设备状态失败: taskId={}", taskId, e);
            return false;
        }
    }
    private String determineOperation(DeviceConfig device, Map<String, Object> params) {
        if (params != null && params.containsKey("operation")) {
            Object op = params.get("operation");
@@ -1914,10 +2751,6 @@
                if (taskParams.getPositionValue() != null) {
                    params.put("positionValue", taskParams.getPositionValue());
                }
                // 传递单片间隔配置,如果任务参数中有设置,优先使用任务参数的,否则使用设备配置的
                if (taskParams.getGlassIntervalMs() != null) {
                    params.put("glassIntervalMs", taskParams.getGlassIntervalMs());
                }
                params.put("triggerRequest", true);
                break;
            case DeviceConfig.DeviceType.LARGE_GLASS:
@@ -1935,13 +2768,13 @@
            case DeviceConfig.DeviceType.WORKSTATION_SCANNER:
                // 卧转立扫码设备:从任务参数中获取玻璃ID列表,取第一个作为当前要测试的玻璃ID
                // 注意:扫码设备通常通过定时器执行,但如果通过executeStep执行,也需要传递glassId
                log.info("buildOperationParams处理扫码设备: deviceId={}, taskParams.glassIds={}, isEmpty={}",
                log.debug("buildOperationParams处理扫码设备: deviceId={}, taskParams.glassIds={}, isEmpty={}",
                        device.getId(), taskParams.getGlassIds(), 
                        CollectionUtils.isEmpty(taskParams.getGlassIds()));
                if (!CollectionUtils.isEmpty(taskParams.getGlassIds())) {
                    params.put("glassId", taskParams.getGlassIds().get(0));
                    params.put("glassIds", new ArrayList<>(taskParams.getGlassIds()));
                    log.info("buildOperationParams为扫码设备添加glassId: deviceId={}, glassId={}, glassIdsSize={}",
                    log.debug("buildOperationParams为扫码设备添加glassId: deviceId={}, glassId={}, glassIdsSize={}",
                            device.getId(), taskParams.getGlassIds().get(0), taskParams.getGlassIds().size());
                } else {
                    log.warn("buildOperationParams扫码设备glassIds为空: deviceId={}, taskParams.glassIds={}, taskParams={}", 
@@ -2017,7 +2850,7 @@
        if (!CollectionUtils.isEmpty(scannerGlassIds)) {
            context.getParameters().setGlassIds(new ArrayList<>(scannerGlassIds));
            context.setLoadedGlassIds(new ArrayList<>(scannerGlassIds));
            log.info("卧转立扫码获取到玻璃ID: {}", scannerGlassIds);
            log.debug("卧转立扫码获取到玻璃ID: {}", scannerGlassIds);
        } else {
            log.warn("卧转立扫码未获取到玻璃ID,后续设备可能无法执行");
        }