hangzhoumesParent/common/servicebase/src/main/java/com/mes/tools/S7control.java
@@ -3,6 +3,7 @@ import com.github.xingshuangs.iot.protocol.s7.enums.EPlcType; import com.github.xingshuangs.iot.protocol.s7.service.MultiAddressWrite; import com.github.xingshuangs.iot.protocol.s7.service.S7PLC; import java.util.ArrayList; import java.util.List; @@ -24,13 +25,20 @@ s7PLC.close(); } } /** * 重启西门子s7通讯连接 */ public void reStartS7client() { public boolean reStartS7client() { if (s7PLC != null) { s7PLC.hotRestart(); try { s7PLC.hotRestart(); return true; } catch (Exception ex) { return false; } } return false; } @@ -47,14 +55,24 @@ * @param address 地址 * @param data word的值 */ public void writeWord(String address, int data) { public boolean writeWord(String address, int data) { if (s7PLC == null) { return; return false; } else if(!s7PLC.checkConnected()) { s7PLC.hotRestart(); boolean result = false; int tryCount = 2; do { try { s7PLC.writeUInt16(address, data); result = true; } catch (Exception ex) { reStartS7client(); } finally { tryCount -= 1; } } s7PLC.writeUInt16(address, data); while (!result && tryCount > 0); return result; } /** @@ -63,20 +81,31 @@ * @param address 地址 * @param datas word的值 */ public void writeWord(String address, List<Integer> datas) { public boolean writeWord(String address, List<Integer> datas) { if (s7PLC == null) { return; return false; } else if(!s7PLC.checkConnected()) { s7PLC.hotRestart(); } boolean result = false; int tryCount = 2; // s7PLC.write(address, data); List<String> addresslist = getAddressList(address, datas.size(), 16); MultiAddressWrite addressWrite = new MultiAddressWrite(); for (int i = 0; i < datas.size(); i++) { addressWrite.addUInt16(addresslist.get(i), datas.get(i)); } s7PLC.writeMultiData(addressWrite); do { try { s7PLC.writeMultiData(addressWrite); result = true; } catch (Exception ex) { reStartS7client(); } finally { tryCount -= 1; } } while (!result && tryCount > 0); return result; } /** @@ -93,14 +122,24 @@ * @param address 地址 * @param data Bit的值 */ public void writeBit(String address, Boolean data) { public boolean writeBit(String address, Boolean data) { if (s7PLC == null) { return; return false; } else if(!s7PLC.checkConnected()) { s7PLC.hotRestart(); boolean result = false; int tryCount = 2; do { try { s7PLC.writeBoolean(address, data); result = true; } catch (Exception ex) { reStartS7client(); } finally { tryCount -= 1; } } s7PLC.writeBoolean(address, data); while (!result && tryCount > 0); return result; } /** @@ -109,20 +148,30 @@ * @param address 地址 * @param datas bit的值 */ public void writeBit(List<String> address, List<Boolean> datas) { public boolean writeBit(List<String> address, List<Boolean> datas) { if (s7PLC == null) { return; return false; } else if(!s7PLC.checkConnected()) { s7PLC.hotRestart(); } // s7PLC.write(address, data); MultiAddressWrite addressWrite = new MultiAddressWrite(); for (int i = 0; i < address.size(); i++) { addressWrite.addBoolean(address.get(i), datas.get(i)); } s7PLC.writeMultiData(addressWrite); boolean result = false; int tryCount = 2; do { try { s7PLC.writeMultiData(addressWrite); result = true; } catch (Exception ex) { reStartS7client(); } finally { tryCount -= 1; } } while (!result && tryCount > 0); return result; } /** @@ -131,20 +180,31 @@ * @param address 地址 * @param datas word的值 */ public void writeBit(String address, List<Boolean> datas) { public boolean writeBit(String address, List<Boolean> datas) { if (s7PLC == null) { return; return false; } else if(!s7PLC.checkConnected()) { s7PLC.hotRestart(); } // s7PLC.write(address, data); List<String> addresslist = getAddressList(address, datas.size(), 1); MultiAddressWrite addressWrite = new MultiAddressWrite(); for (int i = 0; i < datas.size(); i++) { addressWrite.addBoolean(addresslist.get(i), datas.get(i)); } s7PLC.writeMultiData(addressWrite); boolean result = false; int tryCount = 2; do { try { s7PLC.writeMultiData(addressWrite); result = true; } catch (Exception ex) { reStartS7client(); } finally { tryCount -= 1; } } while (!result && tryCount > 0); return result; } /** @@ -153,15 +213,24 @@ * @param address 地址 * @param datas byte的值 */ public void writeByte(String address, byte[] datas) { public boolean writeByte(String address, byte[] datas) { if (s7PLC == null) { return; return false; } else if(!s7PLC.checkConnected()) { s7PLC.hotRestart(); boolean result = false; int tryCount = 2; do { try { s7PLC.writeByte(address, datas); result = true; } catch (Exception ex) { reStartS7client(); } finally { tryCount -= 1; } } // s7PLC.write(address, data); s7PLC.writeByte(address, datas); while (!result && tryCount > 0); return result; } /** @@ -174,16 +243,17 @@ if (s7PLC == null) { return null; } List<Integer> result = null; try { return s7PLC.readUInt16(address); result = s7PLC.readUInt16(address); } catch (Exception e) { s7PLC.hotRestart(); System.out.println("读取 " + address + " 失败:" + e.getMessage()); return null; } finally { return result; } } /** @@ -197,15 +267,15 @@ if (s7PLC == null) { return null; } List<Integer> result = null; List<String> addresslist = getAddressList(address, count, 16); try { return s7PLC.readUInt16(addresslist); result = s7PLC.readUInt16(addresslist); } catch (Exception e) { s7PLC.hotRestart(); System.out.println("读取 " + address + " 失败:" + e.getMessage()); return null; } finally { return result; } } @@ -221,14 +291,15 @@ return null; } // List<String> addresslist = GetAddressList(address, count, 16); byte[] bytes = null; try { return s7PLC.readByte(address, count); bytes = s7PLC.readByte(address, count); } catch (Exception e) { // 处理异常 s7PLC.hotRestart(); System.out.println("读取 " + address + " 失败:" + e.getMessage()); return null; } finally { return bytes; } } @@ -243,14 +314,15 @@ if (s7PLC == null) { return null; } List<Boolean> values = new ArrayList<>(); try { return s7PLC.readBoolean(addresslist); values = s7PLC.readBoolean(addresslist); } catch (Exception e) { // 处理异常 s7PLC.hotRestart(); return null; } finally { return values; } } /* //读取不连续地址bit @@ -274,22 +346,21 @@ }*/ //读取字符串 public String readString(String address) { if (s7PLC == null) { return null; } String result = null; try { return s7PLC.readString(address); result = s7PLC.readString(address); } catch (Exception e) { s7PLC.hotRestart(); System.out.println("读取 " + address + " 失败:" + e.getMessage()); return null; } finally { return result; } } //读取时间 @@ -297,27 +368,36 @@ if (s7PLC == null) { return null; } Long result = null; try { return s7PLC.readTime(address); result = s7PLC.readTime(address); } catch (Exception e) { s7PLC.hotRestart(); System.out.println("读取 " + address + " 失败:" + e.getMessage()); return null; } finally { return result; } } public void writetime(String address, long datas) { public boolean writetime(String address, long datas) { if (s7PLC == null) { return; return false; } else if(!s7PLC.checkConnected()) { s7PLC.hotRestart(); boolean result = false; int tryCount = 2; do { try { s7PLC.writeTime(address, datas); // 将数据写入单个地址 result = true; } catch (Exception ex) { reStartS7client(); } finally { tryCount -= 1; } } s7PLC.writeTime(address, datas); // 将数据写入单个地址 while (!result && tryCount > 0); return result; } @@ -332,15 +412,16 @@ if (s7PLC == null) { return null; } List<Boolean> values = new ArrayList<>(); List<String> addresslist = getAddressList(address, count, 1); try { return s7PLC.readBoolean(addresslist); values = s7PLC.readBoolean(addresslist); } catch (Exception e) { s7PLC.hotRestart(); System.out.println("读取 " + address + " 失败:" + e.getMessage()); return null; } finally { return values; } } ; hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/common/S7object.java
@@ -53,8 +53,9 @@ } byte[] getplcvlues = plccontrol.readByte(PlcMesObject.getPlcAddressBegin(), PlcMesObject.getPlcAddressLength()); PlcMesObject.setPlcParameterList(getplcvlues); if (getplcvlues != null) { PlcMesObject.setPlcParameterList(getplcvlues); } } } } hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/edgstoragecage/service/impl/EdgStorageCageServiceImpl.java
@@ -108,12 +108,9 @@ .select(EdgStorageCageDetails::getGlassId, EdgStorageCageDetails::getWidth, EdgStorageCageDetails::getHeight, EdgStorageCageDetails::getId) .leftJoin(EdgStorageCageDetails.class, on -> on .eq(EdgStorageCageDetails::getDeviceId, EdgStorageCage::getDeviceId) .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN) .eq(EdgStorageCageDetails::getSlot, EdgStorageCage::getSlot)) ); // return baseMapper.selectJoinMaps(new MPJQueryWrapper<EdgStorageCage>().selectAll(EdgStorageCage.class) // .select("escd.glass_id","escd.flow_card_id","escd.width","escd.height") // .leftJoin("edg_storage_cage_details escd on t.device_id=escd.device_id and t.slot=escd.slot") // ); } /** hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/job/CacheGlassTask.java
@@ -5,7 +5,6 @@ import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper; import com.github.yulichang.query.MPJQueryWrapper; import com.github.yulichang.wrapper.MPJLambdaWrapper; import com.mes.common.S7object; import com.mes.common.WebSocketServer; import com.mes.common.config.Const; @@ -182,7 +181,7 @@ * @param glassId * @param currentSlot */ private boolean outTo(int out08Glassstate, int out10Glassstate, String confirmationWrodAddress, String glassId, int currentSlot) { public boolean outTo(int out08Glassstate, int out10Glassstate, String confirmationWrodAddress, String glassId, int currentSlot) { //逻辑步骤: // 0、A09、A10是否空闲,是否可以执行出片任务 // 1、获取钢化版图是否超过阈值 @@ -219,37 +218,59 @@ endcell = queryLineByGlassInfo(a09EdgGlass, a10EdgGlass, glassInfo, out08Glassstate, out10Glassstate); } else { //判断两条线是否都空闲 endcell = out08Glassstate == 1 || out10Glassstate == 2 ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; endcell = out10Glassstate == 2 ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; if ((out08Glassstate == 0 && out10Glassstate == 0) || (out08Glassstate == 1 && out10Glassstate == 1)) { EdgStorageCageDetails a09EdgGlass = queryGlassByTaskCache(Const.A09_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT); EdgStorageCageDetails a10EdgGlass = queryGlassByTaskCache(Const.A10_OUT_TARGET_POSITION, Const.GLASS_CACHE_TYPE_OUT); if (a09EdgGlass == null && a10EdgGlass == null) { MPJLambdaWrapper<EdgStorageCageDetails> wrapper = new MPJLambdaWrapper<>(); wrapper.select(EdgStorageCageDetails::getWidth, EdgStorageCageDetails::getHeight) .selectCount(EdgStorageCageDetails::getGlassId, EdgStorageCageDetails::getCount) .groupBy(EdgStorageCageDetails::getWidth, EdgStorageCageDetails::getHeight) .last("order by count(t.glass_id) desc limit 2"); MPJQueryWrapper<EdgStorageCageDetails> wrapper = new MPJQueryWrapper<>(); wrapper.select("count(t.glass_id), t.width, t.height") .eq("t.state", Const.GLASS_STATE_IN) .groupBy("t.width, t.height"); if (endcell == Const.A10_OUT_TARGET_POSITION) { wrapper.innerJoin("(select glass_id, case when height <= width then width else height end as first_length, " + "case when width < height then width else height end as second_length from edg_storage_cage_details) t1 " + "on t.glass_id = t1.glass_id and t1.first_length <3500 and t1.second_length<2600 "); } wrapper.last("order by count(t.glass_id) desc limit 2"); List<EdgStorageCageDetails> list = edgStorageCageDetailsService.list(wrapper); if (CollectionUtil.isEmpty(list)) { GlassInfo one = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>() .eq(GlassInfo::getGlassId, glassId)); EdgStorageCageDetails resultDetails = new EdgStorageCageDetails(); BeanUtils.copyProperties(one, resultDetails); glassInfo = resultDetails; MPJQueryWrapper<GlassInfo> queryWrapper = new MPJQueryWrapper<GlassInfo>() .selectAll(GlassInfo.class).eq("t.glass_id", glassId); if (endcell == Const.A10_OUT_TARGET_POSITION) { queryWrapper.innerJoin("(select glass_id, case when height <= width then width else height end as first_length, " + "case when width < height then width else height end as second_length from glass_info) t1 " + "on t.glass_id = t1.glass_id and t1.first_length <3500 and t1.second_length<2600 "); } GlassInfo one = glassInfoService.getOne(queryWrapper); if (one != null) { EdgStorageCageDetails resultDetails = new EdgStorageCageDetails(); BeanUtils.copyProperties(one, resultDetails); glassInfo = resultDetails; } else { log.info("获取笼内玻璃和带进片玻璃为空或者不符合磨边尺寸"); } } else { glassInfo = queryMinGlass(list.get(0).getWidth(), list.get(0).getHeight(), glassId); } } else if (a09EdgGlass != null && a10EdgGlass != null) { List<EdgStorageCageDetails> a09Count = queryGlassByTaskLine(Const.A09_OUT_TARGET_POSITION); List<EdgStorageCageDetails> a10Count = queryGlassByTaskLine(Const.A09_OUT_TARGET_POSITION); List<EdgStorageCageDetails> a10Count = queryGlassByTaskLine(Const.A10_OUT_TARGET_POSITION); endcell = a09Count.size() > a10Count.size() ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; glassInfo = a09Count.size() > a10Count.size() ? queryMinGlass(a09EdgGlass.getWidth(), a09EdgGlass.getHeight(), glassId) : queryMinGlass(a10EdgGlass.getWidth(), a10EdgGlass.getHeight(), glassId); } else { endcell = a09EdgGlass != null ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; glassInfo = a09EdgGlass != null ? queryMinGlass(a09EdgGlass.getWidth(), a09EdgGlass.getHeight(), glassId) : queryMinGlass(a10EdgGlass.getWidth(), a10EdgGlass.getHeight(), glassId); //按照历史任务获取需要执行的路线,如果该条线笼内无玻璃 走其他逻辑 endcell = a09EdgGlass == null ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; List<EdgStorageCageDetails> details = queryGlassByTaskLine(endcell); if (CollectionUtil.isEmpty(details)) { int othercell = endcell == Const.A10_OUT_TARGET_POSITION ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; glassInfo = queryChangeGlassInfo(othercell, glassId); } else { glassInfo = a09EdgGlass != null ? queryMinGlass(a09EdgGlass.getWidth(), a09EdgGlass.getHeight(), glassId) : queryMinGlass(a10EdgGlass.getWidth(), a10EdgGlass.getHeight(), glassId); } } } else { List<EdgStorageCageDetails> edgStorageCageDetails = queryGlassByTaskLine(endcell); @@ -410,41 +431,14 @@ boolean b10 = a10EdgStorageCageDetails != null && a10EdgStorageCageDetails.getHeight().equals(glassInfo.getHeight()) && a10EdgStorageCageDetails.getWidth().equals(glassInfo.getWidth()); //存在出片任务 07为空 if (a08EdgStorageCageDetails == null && a10EdgStorageCageDetails == null) { return queryLineNoTask(out08Glassstate, out10Glassstate); } else { if (b08) { return queryLineHasTask(out08Glassstate); } if (b10) { return queryLineHasTask(out10Glassstate); } return queryLineNoTask(out08Glassstate, out10Glassstate); if (b10) { return out10Glassstate == 2 ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; } } /** * 获取有任务后的出片逻辑 */ private Integer queryLineHasTask(int outGlassstate) { return outGlassstate == 2 ? Const.A10_OUT_TARGET_POSITION : Const.A09_OUT_TARGET_POSITION; } /** * 获取无任务后的出片逻辑 * * @return */ private Integer queryLineNoTask(int out08Glassstate, int out10Glassstate) { if (out08Glassstate == 2) { return Const.A10_OUT_TARGET_POSITION; if (b08) { return out08Glassstate == 2 ? Const.A10_OUT_TARGET_POSITION : Const.A09_OUT_TARGET_POSITION; } if (out10Glassstate == 2 || out08Glassstate == 1) { return Const.A09_OUT_TARGET_POSITION; } return Const.A10_OUT_TARGET_POSITION; return out10Glassstate == 2 ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION; } /** * 按照尺寸出玻璃 @@ -453,14 +447,18 @@ * @param glassId * @return */ private EdgStorageCageDetails queryChangeGlassInfo(int endcell, String glassId) { public EdgStorageCageDetails queryChangeGlassInfo(int endcell, String glassId) { //获取笼子内数量前二的玻璃数量 MPJLambdaWrapper<EdgStorageCageDetails> wrapper = new MPJLambdaWrapper<>(); wrapper.select(EdgStorageCageDetails::getWidth, EdgStorageCageDetails::getHeight) .selectCount(EdgStorageCageDetails::getGlassId, EdgStorageCageDetails::getCount) .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN) .groupBy(EdgStorageCageDetails::getWidth, EdgStorageCageDetails::getHeight) .last("order by count(t.glass_id) desc limit 2"); MPJQueryWrapper<EdgStorageCageDetails> wrapper = new MPJQueryWrapper<>(); wrapper.select("count(t.glass_id), t.width, t.height") .eq("t.state", Const.GLASS_STATE_IN) .groupBy("t.width, t.height"); if (endcell == Const.A09_OUT_TARGET_POSITION) { wrapper.innerJoin("(select glass_id, case when height <= width then width else height end as first_length, " + "case when width < height then width else height end as second_length from edg_storage_cage_details) t1 " + "on t.glass_id = t1.glass_id and t1.first_length <3500 and t1.second_length<2600 "); } wrapper.last("order by count(t.glass_id) desc limit 2"); List<EdgStorageCageDetails> list = edgStorageCageDetailsService.list(wrapper); if (CollectionUtil.isEmpty(list)) { return null; hangzhoumesParent/moduleService/LoadGlassModule/src/main/java/com/mes/workstation/service/impl/UpWorkstationServiceImpl.java
@@ -90,7 +90,7 @@ @Override public String updateMesInkageLoad(short inKageWord) { PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject; log.info("修改设备两栋请求为{}:0联线;1联动", inKageWord); log.info("修改设备联动请求为{}:0离线;1联动", inKageWord); S7object.getinstance().plccontrol.writeWord(plcParameterObject.getPlcParameter("InkageStatus").getAddress(), inKageWord); return "success"; }