卧式理片笼线程改造:新增当前笼子的格子位置，优先进最近的格子

zhoushihao

2024-05-09 47a468a30e24567783c1319cbd7874ef1226ddd5

卧式理片笼线程改造:新增当前笼子的格子位置，优先进最近的格子

 hangzhoumesParent/common/servicebase/src/main/java/com/mes/common/config/Const.java

@@ -11,8 +11,26 @@
    //默认角色
    public static final Long DEFULT_ROLE = 1L;

    //A09出片目标位置
    /**
     * 磨边清洗前
     */
    /**
     * A09出片目标位置2001
     * A10出片目标位置2002
     */
    public static final Integer A09_OUT_TARGET_POSITION = 2001;
    //A09出片目标位置
    public static final Integer A10_OUT_TARGET_POSITION = 2002;

    /**
     * 卧式理片笼详情表玻璃状态
     * 识别后成功状态100
     * 出片任务101
     * 拿走200
     * 破损201
     */
    public static final Integer GLASS_STATE_IN = 100;
    public static final Integer GLASS_STATE_OUT = 101;
    public static final Integer GLASS_STATE_TAKE = 200;
    public static final Integer A10_OUT_TARGET_DAMAGE = 201;

}

 hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/edgstoragecage/entity/EdgStorageCageDetails.java

@@ -98,7 +98,7 @@
    private Integer patternSequence;

    /**
     * 状态
     * 状态  （识别后成功状态100，出片任务101， 拿走200，破损201）
     */
    private Integer state;


 hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/edgstoragecage/service/EdgStorageCageService.java

@@ -1,6 +1,5 @@
package com.mes.edgstoragecage.service;

import com.baomidou.mybatisplus.extension.service.IService;
import com.github.yulichang.base.MPJBaseService;
import com.mes.edgstoragecage.entity.EdgStorageCage;
import com.mes.edgstoragecage.entity.EdgStorageCageDetails;
@@ -19,6 +18,12 @@
public interface EdgStorageCageService extends MPJBaseService<EdgStorageCage> {

    /**
     * 查询笼内离指定格子最近空格
     * @return
     */
    EdgStorageCage selectNearestEmpty(int currentSlot);

    /**
     * 查询笼内空格
     * @return
     */

 hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/edgstoragecage/service/impl/EdgStorageCageServiceImpl.java

@@ -3,6 +3,7 @@
import com.github.yulichang.base.MPJBaseServiceImpl;
import com.github.yulichang.toolkit.JoinWrappers;
import com.github.yulichang.wrapper.MPJLambdaWrapper;
import com.mes.common.config.Const;
import com.mes.edgstoragecage.entity.EdgStorageCage;
import com.mes.edgstoragecage.entity.EdgStorageCageDetails;
import com.mes.edgstoragecage.mapper.EdgStorageCageDetailsMapper;
@@ -34,6 +35,18 @@
    @Autowired
    UpPattenUsageMapper upPattenUsageMapper;

    @Override
    public EdgStorageCage selectNearestEmpty(int currentSlot) {
        return this.selectJoinOne(EdgStorageCage.class,new MPJLambdaWrapper<EdgStorageCage>()
                .selectAll(EdgStorageCage.class)
                .leftJoin(EdgStorageCageDetails.class,on->on
                        .eq(EdgStorageCageDetails::getSlot,EdgStorageCage::getSlot)
                        .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN))
                .isNull(EdgStorageCageDetails::getSlot)
                .last("order by abs(slot - 4)  asc limit 1")
        );
    }

    /**
     * 查询笼内空格
     * @return
@@ -46,6 +59,7 @@
                        .eq(EdgStorageCageDetails::getSlot,EdgStorageCage::getSlot)
                        .eq(EdgStorageCageDetails::getState,"100"))
                .isNull(EdgStorageCageDetails::getSlot)
                .last("order by abs(slot - 4)  asc")
        );
    }


 hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/job/CacheGlassTask.java

@@ -45,47 +45,59 @@
    @Value("${mes.threshold}")
    private int threshold;

    @Scheduled(fixedDelay = 10000)
    @Scheduled(fixedDelay = 1000)
    public void plcHomeEdgTask() {
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;

        String taskRequestTypeValue = plcParameterObject.getPlcParameter("A06_request_word").getValue();
        String glassIdeValue = plcParameterObject.getPlcParameter("A05_scanning_ID").getValue();
        String confirmationWrodValue = plcParameterObject.getPlcParameter("MES_confirmation_word").getValue();
//        1为A09空闲，2为A10空闲，3为A09A10都空闲,0为A09A10都有玻璃
        String outGlassstate = plcParameterObject.getPlcParameter("A09_glass_status").getValue();

        String confirmationWrodAddress = plcParameterObject.getPlcParameter("MES_confirmation_word").getAddress();
        String currentSlot = plcParameterObject.getPlcParameter("Current_slot").getValue();
        log.info("1、获取到的请求字为：{}，获取到的扫描ID为：{}，获取到的确认字为：{}，获取到的出片状态为：{},当前格子号为：{}",
                taskRequestTypeValue, glassIdeValue, confirmationWrodValue, outGlassstate, currentSlot);

        if ("0".equals(taskRequestTypeValue)) {
            log.info("1、获取到的请求字为0，将确认字改为0");
            if ("0".equals(confirmationWrodValue)) {
                log.info("2、获取到的请求字为0，且确认字为0，不执行任务");
                return;
            }
            log.info("2、获取到的请求字为0，将确认字改为0");
            S7object.getinstance().plccontrol.WriteWord(confirmationWrodAddress, (short) 0);
            return;
        }
        if (!"0".equals(confirmationWrodValue)) {
            log.info("1、获取到的请求字不为0，将确认字改为0");
            log.info("2、获取到的请求字不为0，将确认字改为0");
            S7object.getinstance().plccontrol.WriteWord(confirmationWrodAddress, (short) 0);
            return;
        }

        if ("1".equals(taskRequestTypeValue)) {
            log.info("2、进片请求，且确认字为0，执行进片任务");
            inTo(glassIdeValue, confirmationWrodAddress);
            log.info("3、进片请求，且确认字为0，执行进片任务");
            inTo(glassIdeValue, confirmationWrodAddress, currentSlot);
        } else if ("2".equals(taskRequestTypeValue)) {
            //09空闲 ：1      10空闲 ：2        都空闲：3    其他0
            log.info("2、出片请求，且确认字为0，执行进片任务");
            outTo(Integer.parseInt(outGlassstate), confirmationWrodAddress);
            log.info("3、出片请求，且确认字为0，执行进片任务");
            outTo(Integer.parseInt(outGlassstate), confirmationWrodAddress, currentSlot);
        } else if ("3".equals(taskRequestTypeValue)) {
            log.info("2、进片和出片都空闲，执行出片任务");
            log.info("3、进片和出片都空闲，执行出片任务");
            if ("0".equals(outGlassstate)) {
                inTo(glassIdeValue, confirmationWrodAddress);
                inTo(glassIdeValue, confirmationWrodAddress, currentSlot);
            } else {
                outTo(Integer.parseInt(outGlassstate), confirmationWrodAddress);
                outTo(Integer.parseInt(outGlassstate), confirmationWrodAddress, currentSlot);
            }
        }
    }

    private void inTo(String glassId, String confirmationWrodAddress) {
        log.info("1、按照玻璃id:{}获取玻璃小片信息", glassId);
    /**
     * 进片任务
     * @param glassId
     * @param confirmationWrodAddress
     * @param currentSlot
     */
    private void inTo(String glassId, String confirmationWrodAddress, String currentSlot) {
        log.info("1、按照玻璃id:{}获取玻璃小片信息,当前格子为:{}", glassId, currentSlot);
        GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId));
        if (glassInfo == null) {
            log.info("2、此玻璃编号不存在");
@@ -93,39 +105,43 @@
        }
        log.info("2、获取到的玻璃信息为{}", glassInfo);
        //添加进片任务  查找空格
        List<EdgStorageCage> list = edgStorageCageService.selectCacheEmpty();
        log.info("3、查询卧式理片笼里面的空格:{}", list);
        if (CollectionUtil.isEmpty(list)) {
            log.info("4、不存在空格");
            return;
        }
        log.info("4、将玻璃信息插入卧式理片笼:{}", glassInfo);
        EdgStorageCage nearestEmpty = edgStorageCageService.selectNearestEmpty(Integer.parseInt(currentSlot));
        Assert.isTrue(nearestEmpty == null, "格子已满");
        log.info("3、查询卧式理片笼里面的空格:{}", nearestEmpty);

        log.info("4、将玻璃信息插入卧式理片笼,当前玻璃信息:{}", glassInfo);
        EdgStorageCageDetails details = new EdgStorageCageDetails();
        BeanUtils.copyProperties(glassInfo, details);
        details.setState(100);
        Integer slot = list.get(0).getSlot();
        Integer deviceId = list.get(0).getDeviceId();
        log.info("5、获取空闲格子为:{},设备号为{}", slot, deviceId);
        details.setSlot(slot);
        details.setDeviceId(deviceId);
        details.setState(Const.GLASS_STATE_IN);
        details.setSlot(nearestEmpty.getSlot());
        details.setDeviceId(nearestEmpty.getDeviceId());
        edgStorageCageDetailsService.save(details);
        log.info("5、玻璃信息已存入理片笼详情表，玻璃信息为{}", details);

        log.info("6、生成进片任务信息存入任务表");
        //添加进片任务
        TaskCache taskCache = new TaskCache();
        taskCache.setGlassId(glassId);
        taskCache.setTaskStatus(0);
        taskCache.setStartCell(0);
        taskCache.setEndCell(slot);
        taskCache.setEndCell(nearestEmpty.getSlot());
        taskCache.setTaskType(1);
        taskCache.setCreateTime(new Date());
        taskCacheService.insertTaskCache(taskCache);
        log.info("6、发送确认字");
        log.info("6、生成进片任务信息存入任务表{}", taskCache);

        S7object.getinstance().plccontrol.WriteWord(confirmationWrodAddress, (short) 1);
        log.info("7、发送确认字完成");


    }

    private void outTo(int line, String confirmationWrodAddress) {
    /**
     * 出片任务
     * @param line
     * @param confirmationWrodAddress
     * @param currentSlot
     */
    private void outTo(int line, String confirmationWrodAddress, String currentSlot) {
        Assert.isTrue(line != 0, "A09、A10都有玻璃，无法出片");
        log.info("1、出片任务出【{}】号线,备注(09空闲：1;10空闲：2;都空闲：3)", line);
        int endcell = 0;

 hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/taskcache/service/impl/TaskCacheServiceImpl.java

@@ -89,7 +89,7 @@
     * @return
     */
    @Override
    public List<TaskCache> selectLastOutCacheInfos(String line){
    public List<TaskCache> selectLastOutCacheInfos(int line){
        return baseMapper.selectList(new MPJLambdaWrapper<TaskCache>().selectAll(TaskCache.class).eq(TaskCache::getEndCell,line).eq(TaskCache::getTaskStatus,1).orderByDesc(TaskCache::getCreateTime));
//        return baseMapper.selectList(new QueryWrapper<TaskCache>().eq("end_cell",line).eq("task_status",1).orderByDesc("ID"));
    }

 hangzhoumesParent/moduleService/CacheGlassModule/src/main/resources/JsonFile/PlcCacheGlass.json

@@ -18,6 +18,13 @@
          "unit":""
       },
       {
          "codeId": "Current_slot",
          "addressIndex":"36",
          "addressLenght":"2",
          "ratio":"1",
          "unit":""
       },
        {
          "codeId": "MES_confirmation_word",
          "addressIndex":"38",
          "addressLenght":"2",