0723联调解决bug

zhoushihao

2024-07-23 be032257d1562085b507496140dd3551570962e0

0723联调解决bug

 hangzhoumesParent/common/servicebase/src/main/java/com/mes/base/entity/BigStorageCageBaseInfo.java

@@ -22,6 +22,11 @@
     */
    @ApiModelProperty(value = "宽")
    private double width;
    /**
     * 宽
     */
    @ApiModelProperty(value = "高")
    private double height;

    /**
     * 格子号
@@ -29,4 +34,16 @@
    @ApiModelProperty(value = "玻璃id")
    private Integer slot;

    /**
     * x坐标
     */
    @ApiModelProperty(value = "x坐标", position = 13)
    private Integer xCoordinate;

    /**
     * y坐标
     */
    @ApiModelProperty(value = "y坐标", position = 14)
    private Integer yCoordinate;

}

 hangzhoumesParent/common/servicebase/src/main/java/com/mes/temperingglass/entity/TemperingGlassInfo.java

@@ -1,4 +1,5 @@
package com.mes.temperingglass.entity;

import com.baomidou.mybatisplus.annotation.IdType;
import com.baomidou.mybatisplus.annotation.TableId;
import com.mes.base.entity.BigStorageCageBaseInfo;
@@ -44,12 +45,6 @@
    private Integer glassType;

    /**
     * 高
     */
    @ApiModelProperty(value = "高", position = 7)
    private double height;

    /**
     * 厚度
     */
    @ApiModelProperty(value = "厚度", position = 8)
@@ -78,18 +73,6 @@
     */
    @ApiModelProperty(value = "钢化版图片序", position = 12)
    private Integer temperingFeedSequence;

    /**
     * x坐标
     */
    @ApiModelProperty(value = "x坐标", position = 13)
    private Integer xCoordinate;

    /**
     * y坐标
     */
    @ApiModelProperty(value = "y坐标", position = 14)
    private Integer yCoordinate;

    /**
     * 旋转角度（逆时针）

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/bigstorage/entity/BigStorageCageDetails.java

@@ -60,11 +60,6 @@
    @ApiModelProperty(value = "玻璃类型", position = 8)
    private Integer glassType;

    /**
     * 高
     */
    @ApiModelProperty(value = "高", position = 10)
    private double height;

    /**
     * 厚度

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/bigstoragetask/entity/BigStorageCageOutTask.java

@@ -27,10 +27,12 @@
    public BigStorageCageOutTask() {
    }

    public BigStorageCageOutTask(String glassId, Integer startSlot, Integer endSlot, Integer width, Integer trainNumber, Integer serialNumber, Integer taskState) {
    public BigStorageCageOutTask(String glassId, Integer startSlot, Integer endSlot, double width, double height, Integer trainNumber, Integer serialNumber, Integer taskState) {
        this.glassId = glassId;
        this.startSlot = startSlot;
        this.endSlot = endSlot;
        this.width = width;
        this.height = height;
        this.trainNumber = trainNumber;
        this.serialNumber = serialNumber;
        this.taskState = taskState;
@@ -60,6 +62,16 @@
     */
    @ApiModelProperty(value = "目标位置", position = 5)
    private Integer endSlot;
    /**
     * 目标位置
     */
    @ApiModelProperty(value = "目标位置", position = 5)
    private double width;
    /**
     * 目标位置
     */
    @ApiModelProperty(value = "目标位置", position = 5)
    private double height;

    /**
     * 车次

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java

@@ -85,6 +85,10 @@
    @Value("${mes.glassGap}")
    private Integer glassGap;

    @Value("${mes.xMaxSize}")
    private Integer xMaxSize;


    private String d01GlassId = "";
    private String d04GlassId = "";

@@ -313,7 +317,7 @@
                    List<BigStorageCageDetails> list = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
                            .eq(BigStorageCageDetails::getSlot, first.getSlot()).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN));
                    List<BigStorageCageOutTask> outTasks = list.stream().map(e -> new BigStorageCageOutTask(e.getGlassId(), first.getSlot(), second.getSlot(),
                            slotWidth, 0, 0, 1)).collect(Collectors.toList());
                            e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1)).collect(Collectors.toList());
                    bigStorageCageOutTaskService.saveBatch(outTasks);

                    //向plc写入确认字
@@ -601,17 +605,25 @@
        List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();
        //打车剩余尺寸
        Integer remainWidth = carWidth;
        int maxX = 0;
        for (T e : list) {
            if (bigStorageCageOutTaskList.size() >= outCarMaxSize || e.getWidth() > remainWidth) {
                break;
            }
            remainWidth = remainWidth - (int) e.getWidth() - glassGap;
            if (isTempering) {
                int minLength = Math.min((int) e.getWidth(), (int) e.getHeight());
                if (maxX + minLength <= xMaxSize) {
                bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
                        (int) e.getWidth() * 10, 0, 0, 1));
                            e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1));
                    maxX = Math.max(maxX, e.getXCoordinate());
                } else {
                    break;
                }

            } else {
                bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
                        (int) e.getWidth() * 10, 0, 0, 1));
                        e.getWidth() * 10, e.getHeight(), 0, 0, 1));
            }

        }

 hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/resources/application.yml

@@ -16,6 +16,7 @@
  minCount: 5
  carWidth: 5000   #大车宽度
  slotWidth: 5000   #大车宽度
  inCarMaxSize: 0     #进片大车最大存放玻璃数量
  outCarMaxSize: 1     #出片大车最大存放玻璃数量
  glassGap: 2000      #玻璃间距
  inCarMaxSize: 2     #进片大车最大存放玻璃数量
  outCarMaxSize: 3     #出片大车最大存放玻璃数量
  glassGap: 1000      #玻璃间距
  xMaxSize: 2850

 hangzhoumesParent/moduleService/UnLoadGlassModule/src/main/java/com/mes/job/DownLoadCacheGlassTask.java

@@ -77,7 +77,7 @@
    private Integer minHeight;


    @Scheduled(fixedDelay = 3000)
    @Scheduled(fixedDelay = 300)
    public void plcHomeEdgTask() {
        PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
        String requestWord = plcParameterObject.getPlcParameter("requestWord").getValue();
@@ -90,7 +90,6 @@
        String confirmationWrodValue = plcParameterObject.getPlcParameter("confirmationWord").getValue();
        String confirmationWrodAddress = plcParameterObject.getPlcParameter("confirmationWord").getAddress();
        String currentSlot = plcParameterObject.getPlcParameter("currentCell").getValue();



        log.info("1、获取到的请求字为：{}，获取到的扫描ID为：{}，获取到的确认字为：{}，获取到的出片状态分别为：g06:{}、g08:{}、g11:{}、g13:{},当前格子号为：{}",
@@ -162,7 +161,7 @@
                if (CollectionUtils.isNotEmpty(list)) {
                    log.info("有空架子,将流程卡与架子好绑定，执行进片任务 结束");
                    //绑定流程卡
                    downWorkstationService.updateFlowCardIdAndCount(glassInfo.getFlowCardId(), glassInfo.getLayer(), list.get(0).getWorkstationId());
                    downWorkstationService.updateFlowCardIdAndCount(glassInfo.getFlowCardId(), list.get(0).getWorkstationId(), glassInfo.getLayer());
                    checkFlag = Boolean.TRUE;
                }
            }
@@ -242,9 +241,14 @@
            return Boolean.FALSE;
        }
        Boolean flag08 = "1".equals(out08Glassstate) ? Boolean.TRUE : Boolean.FALSE;
        if (!flag08) {
            generateTaskByShelf(glassStatus06, glassStatus11, flag08, glassStatus13, tempList, cageDetails, glassId);
        } else {
        if (!generateTaskByShelf(glassStatus06, glassStatus11, flag08, glassStatus13, tempList, cageDetails, glassId)) {
            return generateTaskByShelf(glassStatus06, glassStatus11, !flag08, glassStatus13, tempList, cageDetails, glassId);
        }
        }

        return Boolean.TRUE;
    }

@@ -313,18 +317,33 @@
                    list = tempList.stream().filter(item -> item.getWidth() > maxWidth || item.getHeight() > maxHeight).collect(Collectors.toList());
                }
            } else {
                //获取可落架的的架子信息（包括空架子）
                List<DownWorkstation> workstationsIsNotBind = downWorkstationList.stream().filter(item -> null == (item.getFlowCardId())).collect(Collectors.toList());
                Map<String, List<DownWorkstation>> listMap = downWorkstationList.stream().collect(Collectors.groupingBy(item -> item.getFlowCardId() + ":" + item.getLayer()));
                //将架子的流程卡号及层数作为key
                if (CollectionUtils.isEmpty(workstationsIsNotBind)) {
                    log.info("不存在未绑定流程卡架子");
                    //筛选出对应架子已绑定流程卡可下片的玻璃
                    Map<String, List<DownWorkstation>> listMap = downWorkstationList.stream()
                            .filter(item -> null != (item.getFlowCardId())).collect(Collectors.groupingBy(item -> item.getFlowCardId() + ":" + item.getLayer()));
                    list = tempList.stream().filter(item -> listMap.containsKey(item.getFlowCardId() + ":" + item.getLayer())).collect(Collectors.toList());
                } else {
                    log.info("存在未绑定流程卡架子，直接获取笼内所有玻璃");
                    log.info("存在未绑定流程卡架子，直接获取笼内所有玻璃,且未绑定架子的玻璃信息");
                    //获取禁用架子的流程号，将笼内绑定架子且架子被禁用的流程卡信息
                    List<Integer> workStationAll = Arrays.asList(1, 2, 3, 4, 5, 6);
                    List<Integer> offWorkStationList = workStationAll.stream().filter(e -> !workList.contains(e)).collect(Collectors.toList());
                    List<DownWorkstation> downWorkstationOffList = downWorkstationService.list(new LambdaQueryWrapper<DownWorkstation>()
                            .and(i -> i.in(DownWorkstation::getWorkstationId, offWorkStationList).or().eq(DownWorkstation::getEnableState, Const.SLOT_OFF)));
                    //获取被禁用的流程卡信息
                    if (CollectionUtils.isEmpty(downWorkstationOffList)) {
                        list = tempList;
                    } else {
                        Map<String, List<DownWorkstation>> listOffMap = downWorkstationOffList.stream().filter(item -> null != (item.getFlowCardId())).collect(Collectors.groupingBy(item -> item.getFlowCardId() + ":" + item.getLayer()));
                        list = tempList.stream().filter(item -> !listOffMap.containsKey(item.getFlowCardId() + ":" + item.getLayer())).collect(Collectors.toList());
                    }
                    isEmptyShelf = Boolean.TRUE;
                    //todo:如果禁用架子已绑定流程卡，因为时间不确定，笼子内的玻璃可重新绑定新架子
//                    list = tempList.stream().filter(item -> !listMap.containsKey(item.getFlowCardId() + ":" + item.getLayer())).collect(Collectors.toList());
                    list = tempList;

                }
            }
        } else {
@@ -361,7 +380,8 @@
                break loop;
            }
            //将笼子内的玻璃进行过滤，仅获取无法落架的流程卡玻璃
            List<DownStorageCageDetails> noDownLoadList = list.stream().filter(item -> !downGlassFlowList.contains(item.getFlowCardId() + ":" + item.getLayer())).collect(Collectors.toList());
            List<DownStorageCageDetails> noDownLoadList = list.stream().filter(item -> !downGlassFlowList.contains(item.getFlowCardId() + ":" + item.getLayer()))
                    .collect(Collectors.toList());
            if (CollectionUtils.isNotEmpty(noDownLoadList)) {
                //是否有空架子
//                List<DownWorkstation> emptyShelfList = downWorkstationService.list(new LambdaQueryWrapper<DownWorkstation>()
@@ -452,14 +472,18 @@
        }

        Integer endCell = null;
        if (!isBind) {
        if (isBind) {
            //获取空架子信息，将空架子信息绑定流程卡
            DownWorkstation emptyDownWorkstation = downWorkstationService.getOne(new LambdaQueryWrapper<DownWorkstation>()
                    .isNull(DownWorkstation::getFlowCardId).orderByDesc(DownWorkstation::getWorkstationId).last("limit 1"));
            if (null != emptyDownWorkstation) {
                log.info("获取到空架子信息，绑定流程卡");
                downWorkstationService.updateFlowCardIdAndCount(downStorageCageDetails.getFlowCardId(), downStorageCageDetails.getLayer(), emptyDownWorkstation.getWorkstationId());
                downWorkstationService.updateFlowCardIdAndCount(downStorageCageDetails.getFlowCardId(), emptyDownWorkstation.getWorkstationId(), downStorageCageDetails.getLayer());
                endCell = emptyDownWorkstation.getWorkstationId();
                //将下片玻璃存入笼子详情信息表中
                //将任务插入理片笼详情表
                downStorageCageDetails.setState(Const.GLASS_STATE_OUT);
                downStorageCageDetailsService.save(downStorageCageDetails);
            } else {
                log.info("没有空架子信息，无法绑定流程卡");
                return Boolean.FALSE;
@@ -468,15 +492,16 @@
            DownWorkstation workstation = downWorkstationService.getOne(new LambdaUpdateWrapper<DownWorkstation>()
                    .eq(DownWorkstation::getFlowCardId, downStorageCageDetails.getFlowCardId()).eq(DownWorkstation::getLayer, downStorageCageDetails.getLayer()));
            endCell = workstation.getWorkstationId();
        }
        //更新详情表内的状态

        if (downStorageCageDetailsService.update(new LambdaUpdateWrapper<DownStorageCageDetails>()
                .set(DownStorageCageDetails::getState, Const.GLASS_STATE_OUT).eq(DownStorageCageDetails::getGlassId, glassId))) {
            log.info("更新详情表内的状态成功");
//                return Boolean.TRUE;
        } else {
            log.info("更新详情表内的状态失败");
            return Boolean.FALSE;
        }
        }
        //更新落架玻璃数量
        if (endCell == 7) {
            downWorkstationService.update(new UpdateWrapper<DownWorkstation>().eq("flow_card_id", downStorageCageDetails.getFlowCardId())