From f44f00034483637a48c4cfedf7b6e93b83c8c6af Mon Sep 17 00:00:00 2001
From: zhoushihao <zsh19950802@163.com>
Date: 星期四, 30 十月 2025 03:36:24 +0800
Subject: [PATCH] 1、 中空理片笼任务优化：进片调度增加限制，避免重复生成调度任务
---
hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageHollowTask.java | 212 +++++++++++++++++++++++++++++++++++++++-------------
1 files changed, 157 insertions(+), 55 deletions(-)
diff --git a/hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageHollowTask.java b/hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageHollowTask.java
index 67c49d1..4ec3629 100644
--- a/hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageHollowTask.java
+++ b/hangzhoumesParent/moduleService/hollowGlassModule/src/main/java/com/mes/job/OpcPlcStorageCageHollowTask.java
@@ -157,14 +157,17 @@
List<BigStorageCageTask> inTaskList = new ArrayList();
Integer from = s7DataZKDLPOne.getFrom1();
+ List<Integer> states = s7DataZKDLPOne.getStates();
List<String> glassIdList = new ArrayList<>();
List<String> requestWords = s7DataZKDLPOne.getIds();
for (int i = 1; i <= 6; i++) {
String requestWord = requestWords.get(i - 1);
+ Integer state = states.get(i - 1);
if (null != requestWord && !requestWord.isEmpty()) {
BigStorageCageTask task = new BigStorageCageTask();
task.setGlassId(requestWord);
task.setStartSlot(from);
+ task.setTaskState(state);
inTaskList.add(task);
glassIdList.add(requestWord);
continue;
@@ -172,6 +175,12 @@
}
if (CollectionUtil.isEmpty(inTaskList)) {
log.info("褰撳墠澶ц溅鏃犺繘鐗囩幓鐠冿紝缁撴潫杩涚墖浠诲姟");
+ return;
+ }
+ //鐜荤拑鐘舵�佸瓨鍦ㄥ崸杞珛涓婄粨鏉�
+ List<BigStorageCageTask> unTaskList = inTaskList.stream().filter(e -> e.getTaskState() < 1).collect(Collectors.toList());
+ if (CollectionUtil.isNotEmpty(unTaskList)) {
+ log.info("瀛樺湪鏈笂杞︾殑鐜荤拑淇℃伅,鐜荤拑锛歿}", unTaskList);
return;
}
log.info("鑾峰彇浠诲姟鐨勭幓鐠僫d锛歿}", glassIdList);
@@ -228,38 +237,38 @@
Integer slotMaxThickness = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_THICKNESS);
//鎸夌収鐜荤拑鍘氬害鍒嗙粍锛屽垽鏂墿浣欐牸瀛愭槸鍚﹀彲浠ュ瓨鏀�
Map<Double, Long> thickCountMap = glassInfoList.stream().collect(Collectors.groupingBy(GlassInfo::getThickness, Collectors.counting()));
- if (glassInfoList.get(0).getThickness() < slotMaxThickness) {
- for (Map.Entry<Double, Long> entry : thickCountMap.entrySet()) {
- int count = hollowBigStorageCageService.count(new LambdaQueryWrapper<HollowBigStorageCage>()
- .eq(HollowBigStorageCage::getEnableState, Const.SLOT_ON).eq(HollowBigStorageCage::getRemainWidth, slotWidth)
- .le(HollowBigStorageCage::getMinThickness, entry.getKey())
- .ge(HollowBigStorageCage::getMaxThickness, entry.getKey()));
- if (count < entry.getValue()) {
- log.info("绗煎唴鏍煎瓙鍓╀綑鏁伴噺涓嶈冻锛岀粨鏉熸湰娆¤繘鐗�");
- //鍚憄lc鍙戦�佹姤璀�:绗煎唴鏍煎瓙鍓╀綑鏁伴噺涓嶈冻
- s7DataZKDLPOne = new S7DataZKDLPOne();
- s7DataZKDLPOne.setAlramSignal(16);
- s7SerializerZKDLPOne.write(s7DataZKDLPOne);
- return;
- }
- }
- }
- //瓒呭ぇ灏哄
- Integer slotMaxHeight = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_HEIGHT);
- Integer slotMaxthickness = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_THICKNESS);
- if (slotMaxHeight < Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) || glassInfoList.get(0).getThickness() >= slotMaxthickness) {
- int count = hollowBigStorageCageDetailsService.count(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
- .eq(HollowBigStorageCageDetails::getSlot, THROUGH_SLOT)
- .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
- if (count > 0) {
- log.info("鐩撮�氱墖鍙板瓨鍦ㄧ幓鐠冿紝缁撴潫鏈杩涚墖");
- //鍚憄lc鍙戦�佹姤璀�:鐩撮�氱墖鍙板瓨鍦ㄧ幓鐠冿紝鏃犳硶缁х画鐩撮��
+// if (glassInfoList.get(0).getThickness() < slotMaxThickness) {
+ for (Map.Entry<Double, Long> entry : thickCountMap.entrySet()) {
+ int count = hollowBigStorageCageService.count(new LambdaQueryWrapper<HollowBigStorageCage>()
+ .eq(HollowBigStorageCage::getEnableState, Const.SLOT_ON).eq(HollowBigStorageCage::getRemainWidth, slotWidth)
+ .le(HollowBigStorageCage::getMinThickness, entry.getKey())
+ .ge(HollowBigStorageCage::getMaxThickness, entry.getKey()));
+ if (count < entry.getValue()) {
+ log.info("绗煎唴鏍煎瓙鍓╀綑鏁伴噺涓嶈冻锛岀粨鏉熸湰娆¤繘鐗�");
+ //鍚憄lc鍙戦�佹姤璀�:绗煎唴鏍煎瓙鍓╀綑鏁伴噺涓嶈冻
s7DataZKDLPOne = new S7DataZKDLPOne();
- s7DataZKDLPOne.setAlramSignal(64);
+ s7DataZKDLPOne.setAlramSignal(16);
s7SerializerZKDLPOne.write(s7DataZKDLPOne);
return;
}
}
+// }
+ //瓒呭ぇ灏哄
+// Integer slotMaxHeight = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_HEIGHT);
+// Integer slotMaxthickness = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_SLOT_MAX_THICKNESS);
+// if (slotMaxHeight < Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) || glassInfoList.get(0).getThickness() >= slotMaxthickness) {
+// int count = hollowBigStorageCageDetailsService.count(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
+// .eq(HollowBigStorageCageDetails::getSlot, THROUGH_SLOT)
+// .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
+// if (count > 0) {
+// log.info("鐩撮�氱墖鍙板瓨鍦ㄧ幓鐠冿紝缁撴潫鏈杩涚墖");
+// //鍚憄lc鍙戦�佹姤璀�:鐩撮�氱墖鍙板瓨鍦ㄧ幓鐠冿紝鏃犳硶缁х画鐩撮��
+// s7DataZKDLPOne = new S7DataZKDLPOne();
+// s7DataZKDLPOne.setAlramSignal(64);
+// s7SerializerZKDLPOne.write(s7DataZKDLPOne);
+// return;
+// }
+// }
log.info("灏嗛挗鍖栧皬鐗囪〃鍐呯殑鐘舵�佹敼涓洪挗鍖栫粨鏉燂紝鐜荤拑id鏈夛細{}", glassIdList);
//淇敼閽㈠寲浠诲姟琛ㄤ腑鐨勭姸鎬�
@@ -278,8 +287,9 @@
Integer glassGap = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_GLASS_GAP);
log.info("寮�濮嬭绠楃洰鏍囨牸瀛�,鐜荤拑id鏈夛細{}", inTaskList);
- if (slotMaxHeight > Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) && glassInfoList.get(0).getThickness() < slotMaxthickness) {
- for (BigStorageCageTask task : inTaskList) {
+// if (slotMaxHeight > Math.min(glassInfoList.get(0).getWidth(), glassInfoList.get(0).getHeight()) && glassInfoList.get(0).getThickness() < slotMaxthickness) {
+ for (BigStorageCageTask task : inTaskList) {
+ if (from == 910) {
GlassInfo info = glassListMap.get(task.getGlassId()).get(0);
HollowBigStorageDTO bigStorageDTO = null;
try {
@@ -347,29 +357,29 @@
.eq(HollowGlassRelationInfo::getSlotSequence, bigStorageDTO.getSlotSequence())
.eq(HollowGlassRelationInfo::getHollowSequence, bigStorageDTO.getHollowSequence())
);
+
+ } else {
+ task.setTargetSlot(THROUGH_SLOT);
+ //瀛樻斁鍘嗗彶浠诲姟
+ HollowBigStorageCageHistoryTask historyTask = new HollowBigStorageCageHistoryTask();
+ BeanUtils.copyProperties(task, historyTask);
+ historyTask.setTaskType(Const.BIG_STORAGE_AFTER_IN);
+ historyTask.setGlassCount(glassInfoList.size());
+ historyTask.setTaskState(Const.ENGINEERING_NEW);
+ historyTasks.add(historyTask);
+ GlassInfo info = glassInfoList.get(0);
+ HollowBigStorageCageDetails cageDetails = new HollowBigStorageCageDetails();
+ BeanUtils.copyProperties(info, cageDetails);
+ cageDetails.setSlot(THROUGH_SLOT);
+ cageDetails.setState(Const.GLASS_STATE_NEW);
+ cageDetails.setDeviceId(0);
+ cageDetails.setSequence(0);
+ cageDetails.setHollowSequence(0);
+ cageDetails.setGap(glassGap);
+ cageDetails.setFilmsId(info.getFilmsid());
+ cageDetails.setId(null);
+ hollowBigStorageCageDetailsService.save(cageDetails);
}
- } else {
- BigStorageCageTask task = inTaskList.get(0);
- task.setTargetSlot(THROUGH_SLOT);
- //瀛樻斁鍘嗗彶浠诲姟
- HollowBigStorageCageHistoryTask historyTask = new HollowBigStorageCageHistoryTask();
- BeanUtils.copyProperties(task, historyTask);
- historyTask.setTaskType(Const.BIG_STORAGE_AFTER_IN);
- historyTask.setGlassCount(glassInfoList.size());
- historyTask.setTaskState(Const.ENGINEERING_NEW);
- historyTasks.add(historyTask);
- GlassInfo info = glassInfoList.get(0);
- HollowBigStorageCageDetails cageDetails = new HollowBigStorageCageDetails();
- BeanUtils.copyProperties(info, cageDetails);
- cageDetails.setSlot(THROUGH_SLOT);
- cageDetails.setState(Const.GLASS_STATE_NEW);
- cageDetails.setDeviceId(0);
- cageDetails.setSequence(0);
- cageDetails.setHollowSequence(0);
- cageDetails.setGap(glassGap);
- cageDetails.setFilmsId(info.getFilmsid());
- cageDetails.setId(null);
- hollowBigStorageCageDetailsService.save(cageDetails);
}
//鍘嗗彶鏁版嵁鍏ュ簱
@@ -449,6 +459,7 @@
//nothing
log.info("浜�/涓夌嚎绾跨┖闂茬姸鎬佽幏鍙栧紓甯�");
}
+
List<Integer> resultList = new ArrayList<>();
if (redisUtil.getCacheObject("priorityHollowSwitch")) {
resultList = TWO_LINE_FIRST;
@@ -495,14 +506,29 @@
//鏄惁鏈夋鍦ㄤ腑绌虹殑鐜荤拑:涓┖灏忕墖琛ㄧ瓫閫夋湭鍑虹鐨勭幓鐠冧俊鎭�
// 鑾峰彇褰撳墠涓┖浠诲姟鏈畬鎴愬嚭鐗囩殑鐜荤拑淇℃伅
List<HollowGlassQueueInfo> unFinishHollowQueueList = hollowGlassQueueInfoService.list(new LambdaQueryWrapper<HollowGlassQueueInfo>()
- .eq(HollowGlassQueueInfo::getFlowCardId, hollowGlassOutRelationInfo.getFlowCardId())
- .eq(HollowGlassQueueInfo::getCell, hollowGlassOutRelationInfo.getCell())
.eq(HollowGlassQueueInfo::getState, Const.TEMPERING_NEW)
+ .eq(HollowGlassQueueInfo::getRelationId, hollowGlassOutRelationInfo.getId())
.orderByAsc(HollowGlassQueueInfo::getHollowSequence));
if (CollectionUtil.isNotEmpty(unFinishHollowQueueList)) {
+ //鐩撮�氬彴鏈夌幓鐠冩椂灏嗕腑绌哄嚭鐗囬槦鍒椾腑瀵瑰簲鐜荤拑id鐨勬牸瀛愬彿鏇挎崲鏈洿閫氬彴
+ HollowBigStorageCageDetails details = hollowBigStorageCageDetailsService.getOne(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
+ .eq(HollowBigStorageCageDetails::getSlot, THROUGH_SLOT)
+ .in(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL).last("limit 1"));
+ log.info("涓┖澶х悊鐗囩洿閫氬彴鐜荤拑淇℃伅{}", details);
+ if (details != null) {
+ unFinishHollowQueueList.stream().forEach(e -> {
+ if (e.getGlassId().equals(details.getGlassId())) {
+ e.setSlot(THROUGH_SLOT);
+ e.setDeviceId(0);
+ log.info("灏嗕腑绌洪槦鍒椾腑鐨勬牸瀛愬彿鏇挎崲涓虹洿閫氬彴{}", e);
+ }
+ });
+ }
+
+ List<HollowGlassQueueInfo> infoList = unFinishHollowQueueList.stream().filter(e -> !(e.getSlot() > 500 && e.getSlot() < 900 && e.getIsPair() != 1)).collect(Collectors.toList());
log.info("鏈夋鍦ㄥ嚭鐗囩殑涓┖浠诲姟");
- Integer isPair = unFinishHollowQueueList.get(0).getIsPair();
- hollowOutGlassByIsPair(unFinishHollowQueueList, hollowGlassOutRelationInfo.getCell(), isPair, hollowGlassOutRelationInfo.getTotalLayer(), hollowGlassOutRelationInfo.getIsForce());
+ Integer isPair = infoList.get(0).getIsPair();
+ hollowOutGlassByIsPair(infoList, hollowGlassOutRelationInfo.getCell(), isPair, hollowGlassOutRelationInfo.getTotalLayer(), hollowGlassOutRelationInfo.getIsForce());
Date endDate = new Date();
log.info("澶х悊鐗囩鍑虹墖浠诲姟缁撴潫鏃堕棿锛歿}锛屽叡鑰楁椂锛歿}ms,缁撴潫鎵爜浠诲姟", endDate, endDate.getTime() - startDate.getTime());
return;
@@ -852,6 +878,75 @@
}
+ @Scheduled(fixedDelay = 1000)
+ public void inCarTask() {
+ //璇诲彇鍗忚鏁版嵁
+ S7DataZKDLPOne s7DataZKDLPOne = s7SerializerZKDLPOne.read(S7DataZKDLPOne.class);
+ log.info("杩涚墖浠诲姟璇诲彇s7DataZKDLPOne:{}", s7DataZKDLPOne);
+ Boolean inkageEntity = s7DataZKDLPOne.getMesControl();
+ if (!inkageEntity) {
+ log.info("褰撳墠涓洪潪鑱旀満鐘舵�侊紝缁撴潫杩涚墖浠诲姟");
+ return;
+ }
+ Integer requestEntity = s7DataZKDLPOne.getRequestMes();
+ if (StringUtils.isNotBlank(s7DataZKDLPOne.getId7()) && requestEntity == 0) {
+ //姹囨姤瀛椾负1 鍚姩瀛椾负1鏄� 娓呴櫎鎵�鏈変换鍔′俊鎭�
+ if (s7DataZKDLPOne.getId7().equals(s7DataZKDLPOne.getId1())) {
+ //todo:娓呯┖浠诲姟
+ S7DataZKDLPOne sendTask = new S7DataZKDLPOne();
+ sendTask.setFrom7(0);
+ sendTask.setId7("");
+ s7SerializerZKDLPOne.write(sendTask);
+ log.info("娓呴櫎鎵�鏈変换鍔′俊鎭瘂}", sendTask);
+ s7DataZKDLPOne = s7SerializerZKDLPOne.read(S7DataZKDLPOne.class);
+ log.info("娓呯┖浠诲姟鍚庡啀璇诲彇{}", s7DataZKDLPOne);
+ }
+ log.info("瀛樺湪浠诲姟锛岀粨鏉�");
+ return;
+ }
+ if (1 != requestEntity) {
+ log.info("褰撳墠鏈敹鍒拌繘鐗囪姹傦紝缁撴潫杩涚墖浠诲姟");
+ return;
+ }
+ if (StringUtils.isNotBlank(s7DataZKDLPOne.getId1())){
+ log.info("褰撳墠瀛樺湪杩涚墖浠诲姟璇锋眰锛岀粨鏉熸湰娆″ぇ绗煎瓙璋冨害");
+ return;
+ }
+ //鏈夎姹備俊鍙�
+ List<String> glassIdList = hollowGlassQueueInfoService.queryNeedInCarGlass();
+ if (CollectionUtil.isEmpty(glassIdList)) {
+ return;
+ }
+ int count = hollowBigStorageCageDetailsService.count(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
+ .eq(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN)
+ .eq(HollowBigStorageCageDetails::getSlot, THROUGH_SLOT));
+ log.info("鐩撮�氱墖鍙扮殑浠诲姟鏁伴噺涓猴細{}", count);
+ if (count > 0) {
+ return;
+ }
+ List<HollowBigStorageCageDetails> list = hollowBigStorageCageDetailsService.list(new LambdaQueryWrapper<HollowBigStorageCageDetails>()
+ .eq(HollowBigStorageCageDetails::getState, Const.GLASS_STATE_IN)
+// .in(HollowBigStorageCageDetails::getDeviceId, 6)
+ .in(HollowBigStorageCageDetails::getGlassId, glassIdList));
+ log.info("鑾峰彇璋冨害浠诲姟鍒楄〃锛歿}", list);
+ if (CollectionUtil.isEmpty(list)) {
+ return;
+ }
+ HollowBigStorageCageDetails details = list.get(0);
+ log.info("鑾峰彇闇�瑕佽皟搴︾殑鍗曟潯浠诲姟锛歿}", details);
+ //鐢熸垚杩涜繘鐗囧ぇ杞︿换鍔�
+ hollowBigStorageCageDetailsService.update(new LambdaUpdateWrapper<HollowBigStorageCageDetails>()
+ .set(HollowBigStorageCageDetails::getState, Const.RAW_GLASS_STATE_OUT)
+ .eq(HollowBigStorageCageDetails::getGlassId, details.getGlassId()));
+ S7DataZKDLPOne sendTask = new S7DataZKDLPOne();
+ sendTask.setFrom7(details.getSlot());
+ sendTask.setId7(details.getGlassId());
+ s7SerializerZKDLPOne.write(sendTask);
+ log.info("鏂扮瀛愬啓鍏d涓巉rom{}", sendTask);
+ updateSlotRemainBySlots(Arrays.asList(details.getSlot()));
+ }
+
+
private void dealDamageInTask(List<BigStorageCageTask> damageTaskList) {
// 鑾峰彇杩涚墖浠诲姟琛ㄤ腑鐘舵�佷负鐮存崯鐨勬暟鎹�
log.info("鐮存崯鐨勭幓鐠冧俊鎭湁锛歿}", damageTaskList);
@@ -1022,6 +1117,7 @@
Integer outCarMaxSize = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_OUT_CAR_SIZE);
// Integer glassGap = sysConfigService.queryConfigValue(ConstSysConfig.HOLLOW_GLASS_GAP);
Integer glassGap = hollowGlassRelationInfoService.getGlassGapByThickness(list.get(0).getThickness());
+ log.info("涓┖鐢熸垚涓�杞︿换鍔★細{}", list);
for (T e : list) {
if (templist.size() >= outCarMaxSize || Math.max((int) e.getWidth(), (int) e.getHeight()) > remainWidth) {
break;
@@ -1074,6 +1170,12 @@
for (T t : baseInfoList) {
bigStorageCageTaskList.add(new BigStorageCageTask(t.getGlassId(), t.getSlot(), targetSlot, 0));
}
+
+ List<BigStorageCageTask> tasks = bigStorageCageTaskList.stream().filter(e -> e.getStartSlot() >= 500 && e.getStartSlot() < 900).collect(Collectors.toList());
+ if (CollectionUtil.isNotEmpty(tasks)) {
+ log.info("褰撳墠鍑虹墖闃熷垪瀛樺湪鏂扮瀛愮殑鐜荤拑灏忕墖锛岀粨鏉熸湰娆′换鍔★細{}", tasks);
+ return false;
+ }
//娓呯┖浠诲姟琛ㄦ暟鎹�
resetOutTask();
log.info("鐢熸垚鍑虹墖浠诲姟鏁版嵁{}", bigStorageCageTaskList);
--
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