From 5dace7fceb0d21011f6720e5bedf34ab9b1372ac Mon Sep 17 00:00:00 2001
From: ZengTao <2773468879@qq.com>
Date: 星期二, 03 九月 2024 12:29:36 +0800
Subject: [PATCH] 添加指定流程卡出片功能，拿走玻璃再放入生产线在生成任务时删除拿走记录
---
hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java | 118 +++++++++++++++++++++++++++++++++++++++++-----------------
1 files changed, 83 insertions(+), 35 deletions(-)
diff --git a/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java b/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
index dba789f..8a9f8a7 100644
--- a/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
+++ b/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
@@ -2,7 +2,9 @@
import cn.hutool.core.lang.Assert;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
+import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
+import com.baomidou.mybatisplus.core.conditions.update.UpdateWrapper;
import com.baomidou.mybatisplus.core.toolkit.CollectionUtils;
import com.github.yulichang.toolkit.JoinWrappers;
import com.github.yulichang.wrapper.MPJLambdaWrapper;
@@ -128,6 +130,8 @@
if (!REQUEST_WORD.equals(mesD01Value) && REQUEST_WORD.equals(d01ToMES) && (StringUtils.isBlank(d02State) || !REQUEST_WORD.equals(d03State))) {
if (!d01GlassId.equals(d01Id)) {
judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address);
+ edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>()
+ .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d01Id));
d01GlassId = d01Id;
}
}
@@ -135,6 +139,8 @@
if (!REQUEST_WORD.equals(mesD04Value) && REQUEST_WORD.equals(d04ToMES) && !REQUEST_WORD.equals(d05State)) {
if (!d04GlassId.equals(d04Id)) {
judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address);
+ edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>()
+ .set(EdgGlassTaskInfo::getStatus, Const.EDG_GLASS_SUCCESS).eq(EdgGlassTaskInfo::getGlassId, d04Id));
d04GlassId = d04Id;
}
}
@@ -146,11 +152,28 @@
public void plcToHomeEdgFreeCarTask() {
Date startDate = new Date();
log.info("澶х悊鐗囩绌鸿溅杩涚墖浠诲姟寮�濮嬫墽琛屾椂闂达細{}", startDate);
+ PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
+ String mesD03Address = plcMesObject.getPlcParameter("MESToD03").getValue();
+ String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getValue();
+ log.info("MESToD03:{},MESToD05:{}",mesD03Address,mesD05Address);
+ if("2".equals(mesD03Address)||"2".equals(mesD05Address)){
+ log.info("鏈夊惎鍔ㄤ俊鍙凤紝MESToD03:{},MESToD05:{}",mesD03Address,mesD05Address);
+ }
PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
String e01Status = plcParameterObject.getPlcParameter("E01State").getValue();
String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue();
String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue();
log.info("鎵ц绌鸿溅閫佺墖浠诲姟锛岃幏鍙栧埌鐨勫ぇ杞︾姸鎬佷负{}锛屽崸杞珛鐘舵�佸垎鍒负d03:{}锛宒05:{}", e01Status, d03ToMES, d05ToMES);
+ List<BigStorageCageFeedTask> bigStorageCageFeedTasks = bigStorageCageFeedTaskService.list(
+ new LambdaQueryWrapper<BigStorageCageFeedTask>()
+ .ne(BigStorageCageFeedTask::getTargetSlot, 0)
+ .lt(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT)
+ );
+ if (bigStorageCageFeedTasks.size() > 0) {
+ Date endDate = new Date();
+ log.info("澶ц溅鏈夋鍦ㄦ墽琛岀殑浠诲姟{}锛岀粨鏉熼�佺墖浠诲姟锛屼换鍔＄粨鏉熸椂闂达細{}锛屽叡鑰楁椂锛歿}ms,缁撴潫鎵爜浠诲姟", bigStorageCageFeedTasks, endDate, endDate.getTime() - startDate.getTime());
+ return;
+ }
if (REQUEST_WORD.equals(e01Status)) {
Date endDate = new Date();
log.info("杩涚墖澶ц溅闈炵┖闂诧紝缁撴潫閫佺墖浠诲姟锛屼换鍔＄粨鏉熸椂闂达細{}锛屽叡鑰楁椂锛歿}ms,缁撴潫鎵爜浠诲姟", endDate, endDate.getTime() - startDate.getTime());
@@ -244,7 +267,7 @@
log.info("澶х悊鐗囩绌鸿溅杩涚墖浠诲姟缁撴潫鏃堕棿锛歿}锛屽叡鑰楁椂锛歿}ms,缁撴潫鎵爜浠诲姟", endDate, endDate.getTime() - startDate.getTime());
}
- @Scheduled(fixedDelay = 300)
+ @Scheduled(fixedDelay = 10000)
public void plcToHomeEdgOutTask() {
Date startDate = new Date();
log.info("澶х悊鐗囩绌鸿溅杩涚墖浠诲姟寮�濮嬫墽琛屾椂闂达細{}", startDate);
@@ -271,16 +294,20 @@
.orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence));
if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) {
log.info("鏈夋鍦ㄥ嚭鐗囩殑閽㈠寲浠诲姟");
- computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress);
+ computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress);
Date endDate = new Date();
log.info("澶х悊鐗囩鍑虹墖浠诲姟缁撴潫鏃堕棿锛歿}锛屽叡鑰楁椂锛歿}ms,缁撴潫鎵爜浠诲姟", endDate, endDate.getTime() - startDate.getTime());
return;
}
//鏄惁鏈変汉宸ヤ笅鐗囦换鍔� 鏈夌洿鎺ュ嚭
+// List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
+// .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth));
List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
- .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth));
+ .eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL)
+ .orderByAsc(BigStorageCageDetails::getSlot)
+ .orderByDesc(BigStorageCageDetails::getId));
if (CollectionUtils.isNotEmpty(artificialList)) {
- computeOutGlassInfo(artificialList, Boolean.FALSE, mesToPLCAddress);
+ computeOutMoreGlassInfo(artificialList, Boolean.FALSE, mesToPLCAddress);
Date endDate = new Date();
log.info("澶х悊鐗囩鍑虹墖浠诲姟缁撴潫鏃堕棿锛歿}锛屽叡鑰楁椂锛歿}ms,缁撴潫鎵爜浠诲姟", endDate, endDate.getTime() - startDate.getTime());
return;
@@ -302,7 +329,7 @@
.orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence));
if (CollectionUtils.isNotEmpty(temperingGlassInfos)) {
temperingGlassInfoService.saveBatch(temperingGlassInfos);
- computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress);
+ computeOutMoreGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress);
Date endDate = new Date();
log.info("澶х悊鐗囩鍑虹墖浠诲姟缁撴潫鏃堕棿锛歿}锛屽叡鑰楁椂锛歿}ms,缁撴潫鎵爜浠诲姟", endDate, endDate.getTime() - startDate.getTime());
return;
@@ -346,15 +373,15 @@
}
}
}
- //鍚憄lc鍐欏叆纭瀛�
- int returnData = 0;
- int count = 1;
- while (returnData == 0) {
- log.info("宸插悜plc绗瑊}娆￠�佸崗璁�", count);
- S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
- returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
- log.info("宸插悜plc绗瑊}娆″彂閫佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, mesToPLCAddress, returnData);
- }
+// //鍚憄lc鍐欏叆纭瀛�
+// int returnData = 0;
+// int count = 1;
+// while (returnData == 0) {
+// log.info("宸插悜plc绗瑊}娆￠�佸崗璁�", count);
+// S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
+// returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
+// log.info("宸插悜plc绗瑊}娆″彂閫佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, mesToPLCAddress, returnData);
+// }
Date endDate = new Date();
log.info("澶х悊鐗囩鍑虹墖浠诲姟缁撴潫鏃堕棿锛歿}锛屽叡鑰楁椂锛歿}ms,缁撴潫鎵爜浠诲姟", endDate, endDate.getTime() - startDate.getTime());
return;
@@ -476,47 +503,56 @@
log.info("澶х悊鐗囩鐮存崯鐜荤拑娓呴櫎浠诲姟寮�濮嬫墽琛屾椂闂达細{}", startDate);
//鑾峰彇杩涚墖浠诲姟琛ㄤ腑鐘舵�佷负鐮存崯鐨勬暟鎹�
List<BigStorageCageFeedTask> inDamageTaskInfoList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
- .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE));
+ .in(BigStorageCageFeedTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE));
if (CollectionUtils.isNotEmpty(inDamageTaskInfoList)) {
log.info("鑾峰彇杩涚墖浠诲姟琛ㄤ腑鐮存崯鐨勭幓鐠冧俊鎭瘂}", inDamageTaskInfoList);
- bigStorageCageFeedTaskService.remove(new LambdaQueryWrapper<BigStorageCageFeedTask>().eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE));
+ bigStorageCageFeedTaskService.remove(new LambdaQueryWrapper<BigStorageCageFeedTask>().in(BigStorageCageFeedTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE));
//鐞嗙墖绗艰鎯呰〃鏁版嵁鐘舵�佹洿鏂�
bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>()
.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW).in(BigStorageCageDetails::getGlassId, inDamageTaskInfoList.stream().map(BigStorageCageFeedTask::getGlassId).collect(Collectors.toList())));
//灏嗙牬鎹熶俊鎭柊澧炲叆鐮存崯琛�
+ List<Integer> slotList = new ArrayList<>();
for (BigStorageCageFeedTask bigStorageCageFeedTask : inDamageTaskInfoList) {
Damage damage = new Damage();
damage.setGlassId(bigStorageCageFeedTask.getGlassId());
damage.setLine(bigStorageCageFeedTask.getLine());
damage.setWorkingProcedure("鍐峰姞宸�");
damage.setRemark("杩涚鍓嶅崸杞珛");
- damage.setStatus(2);
+ damage.setStatus(0);
+ damage.setType(bigStorageCageFeedTask.getTaskState());
damageService.insertDamage(damage);
+ slotList.add(bigStorageCageFeedTask.getTargetSlot());
}
+ //鏇存柊鏍煎瓙鍓╀綑瀹藉害
+ updateSlotRemainBySlots(slotList);
log.info("杩涚墖浠诲姟鎵ц瀹屾垚");
}
//鑾峰彇鍑虹墖浠诲姟琛ㄤ腑鐘舵�佷负鐮存崯鐨勬暟鎹�
List<BigStorageCageOutTask> outDamageTaskInfoList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>()
- .eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_DAMAGE));
+ .in(BigStorageCageOutTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE));
if (CollectionUtils.isNotEmpty(outDamageTaskInfoList)) {
log.info("鑾峰彇鍑虹墖浠诲姟琛ㄤ腑鐮存崯鐨勭幓鐠冧俊鎭瘂}", outDamageTaskInfoList);
- bigStorageCageOutTaskService.remove(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_IN_DAMAGE));
+ bigStorageCageOutTaskService.remove(new LambdaQueryWrapper<BigStorageCageOutTask>().in(BigStorageCageOutTask::getTaskState, Const.GLASS_STATE_DAMAGE_TAKE));
List<String> glassIdList = outDamageTaskInfoList.stream().map(BigStorageCageOutTask::getGlassId).collect(Collectors.toList());
//绉婚櫎閽㈠寲涓嬬墖琛ㄦ暟鎹�
temperingGlassInfoService.remove(new LambdaQueryWrapper<TemperingGlassInfo>().in(TemperingGlassInfo::getGlassId, glassIdList));
//鐞嗙墖绗艰鎯呰〃鏁版嵁鐘舵�佸垹闄�
bigStorageCageDetailsService.remove(new LambdaQueryWrapper<BigStorageCageDetails>().in(BigStorageCageDetails::getGlassId, glassIdList));
-
//灏嗙牬鎹熶俊鎭柊澧炲叆鐮存崯琛�
+ List<Integer> slotList = new ArrayList<>();
for (BigStorageCageOutTask bigStorageCageOutTask : outDamageTaskInfoList) {
Damage damage = new Damage();
damage.setGlassId(bigStorageCageOutTask.getGlassId());
damage.setLine(bigStorageCageOutTask.getEndSlot());
damage.setWorkingProcedure("鍐峰姞宸�");
damage.setRemark("鍑虹墖鍚庡崸杞珛");
- damage.setStatus(2);
+ damage.setStatus(0);
+ damage.setType(bigStorageCageOutTask.getTaskState());
damageService.insertDamage(damage);
+ slotList.add(bigStorageCageOutTask.getStartSlot());
}
+ //鏇存柊鏍煎瓙鍓╀綑瀹藉害
+ updateSlotRemainBySlots(slotList);
log.info("鍑虹墖浠诲姟鎵ц瀹屾垚");
}
Date endDate = new Date();
@@ -529,10 +565,20 @@
*/
public Boolean judgeGlassTypeStatus(String glassId, Integer line, String mesAddress) {
//1銆佽幏鍙栦换鍔¤〃涓浉閭荤幓鐠�
- List<EdgGlassTaskInfo> edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>()
+ List<EdgGlassTaskInfo> edgGlassTaskInfoList;
+ edgGlassTaskInfoList = edgGlassTaskInfoService.list(new LambdaQueryWrapper<EdgGlassTaskInfo>()
.eq(EdgGlassTaskInfo::getLine, line)
- .apply("time >= (select time from edg_glass_task_info where glass_id = '" + glassId + "')")
+ .apply("time >= (select time from edg_glass_task_info where line='" + line + "' and glass_id = '" + glassId + "' and deleted = 0)")
.orderByAsc(EdgGlassTaskInfo::getTime));
+ if (edgGlassTaskInfoList == null) {
+ log.info("绾胯矾锛歿}璇嗗埆鐜荤拑淇℃伅鏈嚭鐜板湪灏哄琛ㄤ腑,鑾峰彇鐩搁偦涓ゅ潡鐜荤拑澶辫触", line);
+ } else {
+ edgGlassTaskInfoList = edgGlassTaskInfoService.list(new QueryWrapper<EdgGlassTaskInfo>()
+ .select("Top 1 *")
+ .eq("glass_id", glassId)
+ );
+ log.info("鍦ㄥ昂瀵歌〃涓幏鍙栫幓鐠冧俊鎭瘂}", edgGlassTaskInfoList);
+ }
Assert.isFalse(CollectionUtils.isEmpty(edgGlassTaskInfoList), "璇嗗埆鐜荤拑淇℃伅鏈嚭鐜板湪灏哄琛ㄤ腑,鑾峰彇鐩搁偦涓ゅ潡鐜荤拑澶辫触");
//2銆佽幏鍙栧崸杞珛鍓╀綑瀹藉害
BigStorageDTO sitToUpRemainWidth = bigStorageCageFeedTaskService.querySitToUpRemainWidth(line);
@@ -605,6 +651,8 @@
bigStorageCageFeedTask.setWidth(width);
bigStorageCageFeedTask.setHeight(height);
bigStorageCageFeedTask.setCreateTime(new Date());
+ //鍒犻櫎鐞嗙墖绗艰〃鎷胯蛋/鐮存崯鏁版嵁鏁版嵁
+ damageService.deleteByGlassId(glassId);
return bigStorageCageFeedTaskService.save(bigStorageCageFeedTask);
}
@@ -693,14 +741,14 @@
for (int i = 1; i <= taskList.size(); i++) {
s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine());
s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot());
- log.info("鍚憄lc鍙戦�佺{}鐗囩幓鐠冨凡瀹屾垚", i);
+ log.info("鍚憄lc鍙戦�佺{}鐗囩幓鐠冨凡瀹屾垚,璧峰浣嶇疆鏄瘂}锛岀洰鏍囦綅缃槸", i, taskList.get(i - 1).getLine(), taskList.get(i - 1).getTargetSlot());
}
int returnData = 0;
int count = 1;
while (returnData == 0) {
s7control.writeWord(outLine, 2);
returnData = s7control.readWord(outLine, 1).get(0);
- log.info("宸插悜plc绗瑊}娆″彂閫佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, outLine, returnData);
+ log.info("宸插悜plc绗瑊}娆″彂閫佽繘鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, outLine, returnData);
}
}
@@ -720,10 +768,10 @@
Integer remainWidth = carWidth;
int maxX = 0;
for (T e : list) {
- if (bigStorageCageOutTaskList.size() >= outCarMaxSize || e.getWidth() > remainWidth) {
+ if (bigStorageCageOutTaskList.size() >= outCarMaxSize || Math.max((int) e.getWidth(), (int) e.getHeight()) > remainWidth) {
break;
}
- remainWidth = remainWidth - (int) e.getWidth() - glassGap;
+ remainWidth = remainWidth - Math.max((int) e.getWidth(), (int) e.getHeight()) - glassGap;
if (isTempering) {
int minLength = Math.min((int) e.getWidth(), (int) e.getHeight());
if (maxX + minLength <= xMaxSize) {
@@ -794,7 +842,7 @@
trainNumber = trainNumber + 1;
serialNumber = 1;
maxX = e.getXCoordinate();
- bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
+ bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
e.getWidth() * 10, e.getHeight(), trainNumber, serialNumber++, 1));
}
} else {
@@ -810,13 +858,13 @@
bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
.set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING)
.in(BigStorageCageDetails::getGlassId, glassIds));
- int returnData = 0;
- int count = 1;
- while (returnData == 0) {
- S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
- returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
- log.info("宸插悜plc绗瑊}娆″彂閫佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, mesToPLCAddress, returnData);
- }
+// int returnData = 0;
+// int count = 1;
+// while (returnData == 0) {
+// S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
+// returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
+// log.info("宸插悜plc绗瑊}娆″彂閫佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, mesToPLCAddress, returnData);
+// }
return Boolean.TRUE;
}
--
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