From 73db5fb7f98e13e37ff5f43ec8977fb1f0cfcb9b Mon Sep 17 00:00:00 2001
From: zhoushihao <zsh19950802@163.com>
Date: 星期四, 25 七月 2024 12:34:34 +0800
Subject: [PATCH] 大理片:修改进片逻辑，卧转立启动，详情表中新增一条状态为0的玻璃信息，进片任务完成后将状态改为100 下片：下片异常问题解决
---
hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java | 169 ++++++++++++++++++++++++++++++++++++++-----------------
1 files changed, 116 insertions(+), 53 deletions(-)
diff --git a/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java b/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
index 62c5c84..6952bac 100644
--- a/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
+++ b/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
@@ -85,6 +85,10 @@
@Value("${mes.glassGap}")
private Integer glassGap;
+ @Value("${mes.xMaxSize}")
+ private Integer xMaxSize;
+
+
private String d01GlassId = "";
private String d04GlassId = "";
@@ -290,7 +294,8 @@
.innerJoin(BigStorageCageDetails.class, BigStorageCageDetails::getGlassId, GlassInfo::getGlassId)
.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN)
.eq(GlassInfo::getTemperingLayoutId, item.getTemperingLayoutId())
- .eq(GlassInfo::getEngineerId, item.getEngineerId()));
+ .eq(GlassInfo::getEngineerId, item.getEngineerId())
+ .orderBy(Boolean.TRUE, sequenceOrder, GlassInfo::getTemperingFeedSequence));
if (CollectionUtils.isNotEmpty(temperingGlassInfos)) {
temperingGlassInfoService.saveBatch(temperingGlassInfos);
computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress);
@@ -313,21 +318,55 @@
List<BigStorageCageDetails> list = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
.eq(BigStorageCageDetails::getSlot, first.getSlot()).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_IN));
List<BigStorageCageOutTask> outTasks = list.stream().map(e -> new BigStorageCageOutTask(e.getGlassId(), first.getSlot(), second.getSlot(),
- slotWidth, 0, 0, 1)).collect(Collectors.toList());
+ e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1)).collect(Collectors.toList());
bigStorageCageOutTaskService.saveBatch(outTasks);
- boolean flag = Boolean.FALSE;
- int count = 3;
- while (!flag && count >= 0) {
- flag = S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
- count--;
+
+ //鍚憄lc鍐欏叆纭瀛�
+ int returnData = 0;
+ int count = 1;
+ while (returnData == 0) {
+ log.info("宸插悜plc绗瑊}娆￠�佸崗璁�", count);
+ S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
+ returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
+ log.info("宸插悜plc绗瑊}娆″彂閫佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, mesToPLCAddress, returnData);
}
- log.info("宸插悜plc鍙戦�佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{}", mesToPLCAddress);
Date endDate = new Date();
log.info("澶х悊鐗囩鍑虹墖浠诲姟缁撴潫鏃堕棿锛歿}锛屽叡鑰楁椂锛歿}ms,缁撴潫鎵爜浠诲姟", endDate, endDate.getTime() - startDate.getTime());
return;
}
}
}
+ }
+
+ @Scheduled(fixedDelay = 300)
+ public void updateInGlassStateTask() {
+ Date startDate = new Date();
+ log.info("1銆佸ぇ鐞嗙墖绗艰繘鐗囧畬鎴愬悗鏇存柊澶х悊鐗囩鏁版嵁浠诲姟寮�濮嬫墽琛屾椂闂达細{}", startDate);
+ //鍥犱负澶х悊鐗囩鍜屽嚭鐗囦换鍔℃槸涓や釜搴撶殑鏁版嵁锛屾墍浠ヨ鍒嗗紑鏌ユ壘
+ List<Object> list = bigStorageCageDetailsService.listObjs(new LambdaQueryWrapper<BigStorageCageDetails>()
+ .select(BigStorageCageDetails::getGlassId).eq(BigStorageCageDetails::getState, Const.GLASS_STATE_NEW));
+ if (CollectionUtils.isNotEmpty(list)) {
+ log.info("2銆佽幏鍙栨墍鏈夋鍦ㄨ繘鐗囩殑鐜荤拑淇℃伅id:{}", list);
+ List<String> glassIds = list.stream().map(String::valueOf).collect(Collectors.toList());
+ List<Object> inSuccessGlassIdsObj = bigStorageCageFeedTaskService.listObjs(new LambdaQueryWrapper<BigStorageCageFeedTask>()
+ .select(BigStorageCageFeedTask::getGlassId).in(BigStorageCageFeedTask::getGlassId, glassIds)
+ .in(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_SLOT));
+ List<String> inSuccessGlassIds = inSuccessGlassIdsObj.stream().map(String::valueOf).collect(Collectors.toList());
+ if (CollectionUtils.isNotEmpty(inSuccessGlassIds)) {
+ log.info("3銆佽幏鍙栬繘鐗囧凡瀹屾垚鐨勭幓鐠冧俊鎭痠d:{}", inSuccessGlassIds);
+ bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
+ .set(BigStorageCageDetails::getState, Const.GLASS_STATE_IN).in(BigStorageCageDetails::getGlassId, inSuccessGlassIds));
+ log.info("4銆佸ぇ鐞嗙墖绗艰繘鐗囩姸鎬佸凡瀹屾垚宸插畬鎴愮殑鐜荤拑淇℃伅id:{}", inSuccessGlassIds);
+ //鏇存柊鐞嗙墖绗肩幓鐠冨昂瀵�
+ updateSlotRemain(inSuccessGlassIds, Boolean.TRUE);
+ log.info("5銆佸ぇ鐞嗙墖绗艰繘鐗囩洰鏍囨牸瀛愬昂瀵告洿鏂板畬鎴�");
+ }
+
+ }
+ Date endDate = new Date();
+ log.info("end:澶х悊鐗囩杩涚墖瀹屾垚鍚庢洿鏂板ぇ鐞嗙墖绗兼暟鎹换鍔＄粨鏉熸椂闂达細{}锛屽叡鑰楁椂锛歿}ms,缁撴潫浠诲姟", endDate, endDate.getTime() - startDate.getTime());
+ return;
+
}
@Scheduled(fixedDelay = 300)
@@ -348,6 +387,9 @@
bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
.set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT).in(BigStorageCageDetails::getGlassId, outSuccessGlassIds));
log.info("4銆佸ぇ鐞嗙墖绗煎嚭鐗囩姸鎬佸凡瀹屾垚宸插畬鎴愮殑鐜荤拑淇℃伅id:{}", outSuccessGlassIdsObj);
+ //鏇存柊鐞嗙墖绗肩幓鐠冨昂瀵�
+ updateSlotRemain(outSuccessGlassIds, Boolean.FALSE);
+ log.info("5銆佸ぇ鐞嗙墖绗艰繘鐗囩洰鏍囨牸瀛愬昂瀵告洿鏂板畬鎴�");
}
}
Date endDate = new Date();
@@ -469,14 +511,15 @@
}
//鍚憄lc鍙戦�佽繘鐗囩‘璁�
if (flag) {
- boolean flagSend = Boolean.FALSE;
- int count = 3;
- while (!flagSend && count >= 0) {
- flagSend = S7object.getinstance().plccontrol.writeWord(mesAddress, 1);
- count--;
- }
- log.info("杩涘崸杞珛鍙戦�佺‘璁ゅ瓧瀹屾垚锛屽湴鍧�涓簕}", mesAddress);
+ //鍚憄lc鍐欏叆纭瀛�
+ int returnData = 0;
+ int count = 1;
+ while (returnData == 0) {
+ S7object.getinstance().plccontrol.writeWord(mesAddress, 1);
+ returnData = S7object.getinstance().plccontrol.readWord(mesAddress, 1).get(0);
+ log.info("杩涘崸杞珛绗瑊}娆″彂閫佺‘璁ゅ瓧瀹屾垚锛屽湴鍧�涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, mesAddress, returnData);
+ }
}
//璁板綍鏃犳硶鏀句笅鐜荤拑锛屽悗缁垽鏂惎鍔�
return flag;
@@ -553,17 +596,16 @@
BeanUtils.copyProperties(info, cageDetails);
//2銆佽幏鍙栫洰鏍囨牸瀛愪俊鎭�
BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info);
- //3銆佹洿鏂板ぇ鐞嗙墖绗艰〃鍓╀綑瀹藉害
- bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - info.getWidth() - glassGap)
- .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot()));
+ //3銆佹洿鏂板ぇ鐞嗙墖绗艰〃鍓╀綑瀹藉害锛堟洿鏂板ぇ鐞嗙墖绗煎墿浣欏昂瀵哥Щ鍒拌繘绗煎畬鎴愬悗鎵ц锛�
+// bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - info.getWidth() - glassGap)
+// .eq(BigStorageCage::getSlot, bigStorageDTO.getSlot()));
//4銆佹洿鏂拌繘鐗囦换鍔¤〃锛岀洰鏍囨牸瀛愬強鐘舵�侊紙鐘舵�佹敼涓�2 鐢垫皵鎵埌鑷澶勭悊锛� 閬囧埌闂锛氭棤娉曟壒閲忔洿鏂帮紝鎵归噺鏇存柊鏃犳硶璧版寚瀹氫粠搴�
e.setTargetSlot(bigStorageDTO.getSlot());
-// e.setTaskType(Const.BIG_STORAGE_IN_RUN);
bigStorageCageFeedTaskService.updateById(e);
//5銆佸皢杩涚墖淇℃伅瀛樺叆澶х悊鐗囩璇︽儏琛�
cageDetails.setSlot(bigStorageDTO.getSlot());
- cageDetails.setState(Const.GLASS_STATE_IN);
+ cageDetails.setState(Const.GLASS_STATE_NEW);
cageDetails.setDeviceId(bigStorageDTO.getDeviceId());
cageDetails.setGap(glassGap);
bigStorageCageDetailsService.save(cageDetails);
@@ -583,15 +625,13 @@
s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine());
s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot());
}
-
- s7control.writeWord(outLine, 2);
- boolean flag = Boolean.FALSE;
- int count = 3;
- while (!flag && count >= 0) {
- flag = s7control.writeWord(outLine, 2);
- count--;
+ int returnData = 0;
+ int count = 1;
+ while (returnData == 0) {
+ s7control.writeWord(outLine, 2);
+ returnData = s7control.readWord(outLine, 1).get(0);
+ log.info("宸插悜plc绗瑊}娆″彂閫佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, outLine, returnData);
}
- log.info("閫佺墖浠诲姟宸插彂閫佸畬鎴愶紝浠诲姟绾胯矾涓猴細{}锛屽惎鍔ㄥ湴鍧�涓簕},纭瀛椾负{}", line, outLine, 2);
}
private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) {
@@ -599,17 +639,25 @@
List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();
//鎵撹溅鍓╀綑灏哄
Integer remainWidth = carWidth;
+ int maxX = 0;
for (T e : list) {
if (bigStorageCageOutTaskList.size() >= outCarMaxSize || e.getWidth() > remainWidth) {
break;
}
remainWidth = remainWidth - (int) e.getWidth() - glassGap;
if (isTempering) {
- bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
- (int) e.getWidth() * 10, 0, 0, 1));
+ int minLength = Math.min((int) e.getWidth(), (int) e.getHeight());
+ if (maxX + minLength <= xMaxSize) {
+ bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
+ e.getWidth() * 10, e.getHeight() * 10, 0, 0, 1));
+ maxX = Math.max(maxX, e.getXCoordinate());
+ } else {
+ break;
+ }
+
} else {
bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
- (int) e.getWidth() * 10, 0, 0, 1));
+ e.getWidth() * 10, e.getHeight(), 0, 0, 1));
}
}
@@ -621,45 +669,60 @@
bigStorageCageDetailsService.update(new LambdaUpdateWrapper<BigStorageCageDetails>()
.set(BigStorageCageDetails::getState, Const.GLASS_STATE_OUT_ING)
.in(BigStorageCageDetails::getGlassId, glassIds));
- //鏇存柊绗煎瓙鍐呮牸瀛愮殑鍓╀綑灏哄
- updateSlotRemain(list, glassIds);
+ //鏇存柊绗煎瓙鍐呮牸瀛愮殑鍓╀綑灏哄(绉昏嚦鍑虹墖浠诲姟瀹屾垚鍚�)
+// updateSlotRemain(list, glassIds);
- boolean flag = Boolean.FALSE;
- int count = 3;
- while (!flag && count >= 0) {
- flag = S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
- count--;
+ int returnData = 0;
+ int count = 1;
+ while (returnData == 0) {
+ S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
+ returnData = S7object.getinstance().plccontrol.readWord(mesToPLCAddress, 1).get(0);
+ log.info("宸插悜plc绗瑊}娆″彂閫佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{},鍐欏叆鐨勫唴瀹逛负{}", count++, mesToPLCAddress, returnData);
}
- log.info("宸插悜plc鍙戦�佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{}", mesToPLCAddress);
return Boolean.TRUE;
}
/**
* 鏇存柊绗煎瓙鍐呮牸瀛愮殑鍓╀綑灏哄
*
- * @param list 绗煎唴鍙互鍑虹鐨勭幓鐠冧俊鎭�
* @param taskGlassIds 鏈浠诲姟鍑哄幓鐨勭幓鐠僫ds
- * @param <T>
+ * @param flag 鏄惁杩涘嚭鐗� true 杩涚墖 false 鍑虹墖
*/
- public <T extends BigStorageCageBaseInfo> void updateSlotRemain(List<T> list, List<String> taskGlassIds) {
- //鑾峰彇闇�瑕佸嚭鍘伙紙鍖呮嫭寰呭嚭鍘荤殑锛夌殑鎵�鏈夌幓鐠冩牸瀛愬彿
- List<Integer> slotList = list.stream().map(T::getSlot).distinct().collect(Collectors.toList());
- //鑾峰彇寰呭嚭鍘荤殑鐜荤拑淇℃伅锛堢瓑寰呮湰娆′换鍔＄粨鏉熷悗涓嬭溅鍑哄幓鐨勭幓鐠冿級
- Map<Integer, Double> slotRemainMap = list.stream().filter(e -> !taskGlassIds.contains(e.getGlassId()))
- .collect(Collectors.groupingBy(T::getSlot, Collectors.summingDouble(item -> item.getWidth() + glassGap)));
+ public void updateSlotRemain(List<String> taskGlassIds, Boolean flag) {
+ //鎸夌収鐜荤拑id鑾峰彇鐜荤拑淇℃伅鍙婄幓鐠冪殑鏍煎瓙鍙�
+ List<BigStorageCageDetails> glassList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
+ .in(BigStorageCageDetails::getGlassId, taskGlassIds));
+ //鑾峰彇闇�瑕佸嚭鍘�/杩涚锛堝寘鎷緟鍑哄幓鐨勶級鐨勬墍鏈夌幓鐠冩牸瀛愬彿
+ List<Integer> slotList = glassList.stream().map(BigStorageCageDetails::getSlot).distinct().collect(Collectors.toList());
+ //鑾峰彇鏍煎瓙鍐呮墍鏈夌殑鐜荤拑淇℃伅
+ List<BigStorageCageDetails> inSlotGlassList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
+ .in(BigStorageCageDetails::getSlot, slotList).in(BigStorageCageDetails::getState, Const.GLASS_STATE_IN_ALL));
+ //鑾峰彇寰呰繘鐗�/鍑哄幓鐨勭幓鐠冧俊鎭�
+ Map<Integer, Double> slotRemainMap = null;
+ if (flag) {
+ slotRemainMap = inSlotGlassList.stream().filter(e -> taskGlassIds.contains(e.getGlassId()))
+ .collect(Collectors.groupingBy(BigStorageCageDetails::getSlot, Collectors.summingDouble(item -> item.getWidth() + glassGap)));
+ } else {
+ slotRemainMap = inSlotGlassList.stream().filter(e -> !taskGlassIds.contains(e.getGlassId()))
+ .collect(Collectors.groupingBy(BigStorageCageDetails::getSlot, Collectors.summingDouble(item -> item.getWidth() + glassGap)));
+ }
+ //鏍煎瓙鍐呮湁鐜荤拑鐨勶紝璁＄畻涓猴細 鏍煎瓙鐨勫搴� - 锛堢粰瀛愬唴鐜荤拑鐨勫昂瀵�+闂磋窛锛�
if (CollectionUtils.isNotEmpty(slotRemainMap)) {
- //鎸夌収鏍煎瓙鍙锋洿鏂板墿浣欏昂瀵�
slotRemainMap.forEach((e, v) -> {
bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth - v)
.eq(BigStorageCage::getSlot, e));
});
}
- Set<Integer> remainSlotList = slotRemainMap.keySet();
- slotList.removeAll(remainSlotList);
- if (CollectionUtils.isNotEmpty(slotList)) {
- bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth)
- .in(BigStorageCage::getSlot, slotList));
+ //鍙洿鏂拌繘绗煎畬鎴愮殑鐘舵�侊紝濡傛灉杩涚瀹屾垚锛屾牸瀛愬唴蹇呭畾鏈夌幓鐠冿紝涓嶅瓨鍦ㄥ嚭鐗囧悗鏍煎瓙鍐呮病鏈夌幓鐠冪殑鎯呭喌锛屾墍鏈夋牸瀛愬昂瀵搁噸缃紝鍙兘瀛樺湪浜庡嚭鐗囦换鍔�
+ if (!flag) {
+ Set<Integer> remainSlotList = slotRemainMap.keySet();
+ slotList.removeAll(remainSlotList);
+ if (CollectionUtils.isNotEmpty(slotList)) {
+ bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, slotWidth)
+ .in(BigStorageCage::getSlot, slotList));
+ }
}
+
}
public Boolean computeIsRun(int line, String glassId) {
--
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