From d9385a92009e3c2bf883e9f41e56c0d16071f894 Mon Sep 17 00:00:00 2001
From: zhoushihao <zsh19950802@163.com>
Date: 星期五, 05 七月 2024 15:17:31 +0800
Subject: [PATCH] 大理片笼:进片车一车最大玻璃数可配置
---
hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java | 100 +++++++++++++++++++++++++++++--------------------
1 files changed, 59 insertions(+), 41 deletions(-)
diff --git a/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java b/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
index 23c8a17..b888fc8 100644
--- a/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
+++ b/hangzhoumesParent/moduleService/CacheVerticalGlassModule/src/main/java/com/mes/job/PlcStorageCageTask.java
@@ -72,22 +72,31 @@
@Value("${mes.slotWidth}")
private Integer slotWidth;
- @Value("${mes.carMaxSize}")
- private Integer carMaxSize;
+ @Value("${mes.inCarMaxSize}")
+ private Integer inCarMaxSize;
+
+ @Value("${mes.outCarMaxSize}")
+ private Integer outCarMaxSize;
@Value("${mes.galssGap}")
private Integer galssGap;
- // @Scheduled(fixedDelay = 5000)
+ @Scheduled(fixedDelay = 300)
public void plcToHomeEdgScan() {
PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
String d01Id = plcParameterObject.getPlcParameter("D01ID").getValue();
String d04Id = plcParameterObject.getPlcParameter("D04ID").getValue();
+ //D02id鍒ゆ柇鏄惁涓虹┖ 纭鏄惁绌洪棽 鍏佽杩涚墖
+ String d02State = plcParameterObject.getPlcParameter("D02ID").getValue();
String d03State = plcParameterObject.getPlcParameter("D03State").getValue();
String d05State = plcParameterObject.getPlcParameter("D05State").getValue();
- String mesD03Address = plcParameterObject.getPlcParameter("MESToD03").getAddress();
- String mesD05Address = plcParameterObject.getPlcParameter("MESToD05").getAddress();
-
+ String mesD01Address = plcParameterObject.getPlcParameter("MESToD01").getAddress();
+ String mesD04Address = plcParameterObject.getPlcParameter("MESToD04").getAddress();
+ String d01ToMES = plcParameterObject.getPlcParameter("D01ToMES").getValue();
+ if (!REQUEST_WORD.equals(d01ToMES)) {
+ log.info("璇锋眰瀛椾负{}锛岀粨鏉熸湰娆℃壂鎻忚繘鍗ц浆绔嬩换鍔�", d01ToMES);
+ return;
+ }
log.info("1銆佽幏鍙杁01Id鎵弿ID涓猴細{};鑾峰彇d04Id鎵弿ID涓猴細{};", d01Id, d04Id);
if (StringUtils.isBlank(d01Id) && StringUtils.isBlank(d04Id)) {
@@ -101,38 +110,35 @@
// Boolean flag01 = Boolean.FALSE;
// Boolean flag04 = Boolean.FALSE;
//鎸夌収绾胯矾鍙婄幓鐠僫d鑾峰彇鐩搁偦涓ゅ潡鐜荤拑 鍗ц浆绔嬩笂鐨勭幓鐠�
- if (StringUtils.isNotBlank(d01Id) && !REQUEST_WORD.equals(d03State)) {
- judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD03Address);
+ if (StringUtils.isNotBlank(d01Id) && (StringUtils.isBlank(d02State) || !REQUEST_WORD.equals(d03State))) {
+ judgeGlassTypeStatus(d01Id, Const.A09_OUT_TARGET_POSITION, mesD01Address);
}
if (StringUtils.isNotBlank(d04Id) && !REQUEST_WORD.equals(d05State)) {
- judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD05Address);
+ judgeGlassTypeStatus(d04Id, Const.A10_OUT_TARGET_POSITION, mesD04Address);
}
log.info("缁撴潫鎵爜浠诲姟");
-// if (flag01 && flag04) {
-// //姣旇緝鏈�鏃╀竴鐗囦换鍔＄殑鐗堝浘id鍙婄増搴� 姹傚嚭鍗ц浆绔嬬殑绾胯矾
-// Integer startLine = getStartLine();
-// //璁＄畻鐩爣鏍煎瓙锛屽彂閫佸惎鍔ㄤ换鍔�
-// computeTargetByLine(startLine);
-// } else if (flag01 || flag04) {
-// Integer startLine = flag01.equals(Boolean.TRUE) ? Const.A09_OUT_TARGET_POSITION : Const.A10_OUT_TARGET_POSITION;
-// //璁＄畻鐩爣鏍煎瓙锛屽彂閫佸惎鍔ㄤ换鍔�
-// computeTargetByLine(startLine);
-// } else {
-// log.info("涓ゆ潯绾挎湭鏀跺埌杩涚墖浠诲姟锛岀粨鏉熸湰娆℃壂鎻忚繘鍗ц浆绔嬩换鍔�");
-// }
}
- @Scheduled(fixedDelay = 5000)
+ @Scheduled(fixedDelay = 300)
public void plcToHomeEdgFreeCarTask() {
PlcParameterObject plcParameterObject = S7object.getinstance().PlcMesObject;
String e01Status = plcParameterObject.getPlcParameter("E01State").getValue();
+ String d03ToMES = plcParameterObject.getPlcParameter("D03ToMES").getValue();
+ String d05ToMES = plcParameterObject.getPlcParameter("D05ToMES").getValue();
+ log.info("鎵ц绌鸿溅閫佺墖浠诲姟锛岃幏鍙栧埌鐨勫ぇ杞︾姸鎬佷负{}锛屽崸杞珛鐘舵�佸垎鍒负d03:{}锛宒05:{}", e01Status, d03ToMES, d05ToMES);
if (REQUEST_WORD.equals(e01Status)) {
- log.info("杩涚墖澶ц溅闈炵┖闂�");
+ log.info("杩涚墖澶ц溅闈炵┖闂诧紝缁撴潫閫佺墖浠诲姟");
return;
}
- List<BigStorageCageFeedTask> feedTaskList = bigStorageCageFeedTaskService.list(new LambdaQueryWrapper<BigStorageCageFeedTask>()
+ if (!REQUEST_WORD.equals(d03ToMES) && !REQUEST_WORD.equals(d05ToMES)) {
+ log.info("鍗ц浆绔嬫病鏈夐�佺墖璇锋眰锛岀粨鏉熼�佺墖浠诲姟");
+ return;
+ }
+ LambdaQueryWrapper<BigStorageCageFeedTask> wrapper = new LambdaQueryWrapper<BigStorageCageFeedTask>()
.eq(BigStorageCageFeedTask::getTaskType, Const.BIG_STORAGE_IN_RUN)
- .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP));
+ .eq(BigStorageCageFeedTask::getTaskState, Const.BIG_STORAGE_IN_UP);
+ //鑾峰彇鍙互鍚姩鍗ц浆绔嬬殑浠诲姟绾胯矾
+ List<BigStorageCageFeedTask> feedTaskList = bigStorageCageFeedTaskService.list(wrapper);
if (CollectionUtils.isNotEmpty(feedTaskList)) {
if (feedTaskList.size() == 1) {
computeTargetByLine(feedTaskList.get(0).getLine());
@@ -206,9 +212,10 @@
}
- // @Scheduled(fixedDelay = 5000)
+ @Scheduled(fixedDelay = 300)
public void plcToHomeEdgOutTask() {
-
+ PlcParameterObject plcMesObject = S7object.getinstance().PlcMesObject;
+ String mesToPLCAddress = plcMesObject.getPlcParameter("MESToPLC").getAddress();
List<BigStorageCageOutTask> outingList = bigStorageCageOutTaskService.list(new LambdaQueryWrapper<BigStorageCageOutTask>().eq(BigStorageCageOutTask::getTaskState, Const.BIG_STORAGE_OUT_NEW));
Assert.isTrue(CollectionUtils.isEmpty(outingList), "鏈夋鍦ㄦ墽琛屽嚭鐗囩殑浠诲姟锛岀粨鏉熷綋鍓嶅嚭鐗囩嚎绋�");
@@ -221,14 +228,14 @@
.orderBy(Boolean.TRUE, sequenceOrder, TemperingGlassInfo::getTemperingFeedSequence));
if (CollectionUtils.isNotEmpty(temperingGlassInfoList)) {
log.info("鏈夋鍦ㄥ嚭鐗囩殑閽㈠寲浠诲姟");
- computeOutGlassInfo(temperingGlassInfoList);
+ computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress);
return;
}
//鏄惁鏈変汉宸ヤ笅鐗囦换鍔� 鏈夌洿鎺ュ嚭
List<BigStorageCageDetails> artificialList = bigStorageCageDetailsService.list(new LambdaQueryWrapper<BigStorageCageDetails>()
.eq(BigStorageCageDetails::getState, Const.GLASS_STATE_ARTIFICIAL).orderByDesc(BigStorageCageDetails::getWidth));
if (CollectionUtils.isNotEmpty(artificialList)) {
- computeOutGlassInfo(temperingGlassInfoList);
+ computeOutGlassInfo(temperingGlassInfoList, Boolean.FALSE, mesToPLCAddress);
return;
}
//閽㈠寲浼樺厛锛氳幏鍙栫悊鐗囩 鐜荤拑灏忕墖 鐮存崯琛� 鏁伴噺 鍒ゆ柇绗煎唴鐗堝浘鏄惁鍒伴綈
@@ -245,7 +252,7 @@
.eq(GlassInfo::getTemperingLayoutId, temperingLayoutDTO.getTemperingLayoutId())
.eq(GlassInfo::getEngineerId, temperingLayoutDTO.getEngineerId()));
temperingGlassInfoService.saveBatch(temperingGlassInfos);
- computeOutGlassInfo(temperingGlassInfoList);
+ computeOutGlassInfo(temperingGlassInfoList, Boolean.TRUE, mesToPLCAddress);
return;
}
//鏈埌榻� 鎵ц鍐呴儴璋冨害浠诲姟
@@ -263,6 +270,8 @@
List<BigStorageCageOutTask> outTasks = list.stream().map(e -> new BigStorageCageOutTask(e.getGlassId(), first.getSlot(), second.getSlot(),
slotWidth, 0, 0, 1)).collect(Collectors.toList());
bigStorageCageOutTaskService.saveBatch(outTasks);
+ S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
+ log.info("宸插悜plc鍙戦�佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{}", mesToPLCAddress);
return;
}
}
@@ -297,7 +306,7 @@
Integer widthFirst = edgGlassTaskInfoList.get(0).getWidth();
if (edgGlassTaskInfoList.size() == 1) {
if (remainWidth >= widthFirst) {
- if (glassCount <= 5) {
+ if (glassCount < inCarMaxSize) {
addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst);
} else {
addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst);
@@ -309,7 +318,7 @@
Integer widthSecond = edgGlassTaskInfoList.get(1).getWidth();
if (remainWidth >= widthFirst) {
if (remainWidth - widthFirst - galssGap >= widthSecond) {
- if (glassCount <= carMaxSize - 1) {
+ if (glassCount < inCarMaxSize) {
addFeedTask(glassId, line, Const.BIG_STORAGE_IN_WAIT, widthFirst);
} else {
addFeedTask(glassId, line, Const.BIG_STORAGE_IN_RUN, widthFirst);
@@ -323,7 +332,7 @@
}
//鍚憄lc鍙戦�佽繘鐗囩‘璁�
if (flag) {
- S7object.getinstance().plccontrol.writeWord(mesAddress, (short) 1);
+ S7object.getinstance().plccontrol.writeWord(mesAddress, 1);
}
//璁板綍鏃犳硶鏀句笅鐜荤拑锛屽悗缁垽鏂惎鍔�
return flag;
@@ -398,7 +407,7 @@
//2銆佽幏鍙栫洰鏍囨牸瀛愪俊鎭�
BigStorageDTO bigStorageDTO = bigStorageCageDetailsService.queryTargetSlotByTempering(info);
//3銆佹洿鏂板ぇ鐞嗙墖绗艰〃鍓╀綑瀹藉害
- bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth())
+ bigStorageCageService.update(new LambdaUpdateWrapper<BigStorageCage>().set(BigStorageCage::getRemainWidth, bigStorageDTO.getWidth() - info.getWidth())
.eq(BigStorageCage::getSlot, bigStorageDTO.getSlot()));
//4銆佹洿鏂拌繘鐗囦换鍔¤〃锛岀洰鏍囨牸瀛愬強鐘舵�侊紙鐘舵�佹敼涓�2 鐢垫皵鎵埌鑷澶勭悊锛� 閬囧埌闂锛氭棤娉曟壒閲忔洿鏂帮紝鎵归噺鏇存柊鏃犳硶璧版寚瀹氫粠搴�
e.setTargetSlot(bigStorageDTO.getSlot());
@@ -421,24 +430,31 @@
String mesD05Address = plcMesObject.getPlcParameter("MESToD05").getAddress();
String outLine = line.equals(Const.A09_OUT_TARGET_POSITION) ? mesD03Address : mesD05Address;
for (int i = 1; i <= taskList.size(); i++) {
- s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), (short) taskList.get(i - 1).getLine());
- s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), (short) taskList.get(i - 1).getTargetSlot());
+ s7control.writeWord(plcMesObject.getPlcParameter("StartAddToImport" + i).getAddress(), taskList.get(i - 1).getLine());
+ s7control.writeWord(plcMesObject.getPlcParameter("TargetAddToImport" + i).getAddress(), taskList.get(i - 1).getTargetSlot());
}
- s7control.writeWord(outLine, (short) 1);
+ s7control.writeWord(outLine, 2);
+ log.info("閫佺墖浠诲姟宸插彂閫佸畬鎴愶紝浠诲姟绾胯矾涓猴細{}锛屽惎鍔ㄥ湴鍧�涓簕}", line, outLine);
}
- private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list) {
+ private <T extends BigStorageCageBaseInfo> Boolean computeOutGlassInfo(List<T> list, Boolean isTempering, String mesToPLCAddress) {
//浠诲姟鏁版嵁 鑾峰彇杞﹀瓙瀛樻斁鐜荤拑鏈�澶ф暟閲� 鐜荤拑闂撮殧
List<BigStorageCageOutTask> bigStorageCageOutTaskList = new ArrayList<>();
//鎵撹溅鍓╀綑灏哄
Integer remainWidth = carWidth;
for (T e : list) {
- if (bigStorageCageOutTaskList.size() > carMaxSize || e.getWidth() > remainWidth) {
+ if (bigStorageCageOutTaskList.size() > outCarMaxSize || e.getWidth() > remainWidth) {
break;
}
remainWidth = remainWidth - (int) e.getWidth() - galssGap;
- bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.A09_OUT_TARGET_POSITION,
- (int) e.getWidth(), 0, 0, 1));
+ if (isTempering) {
+ bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.TEMPERING_OUT_TARGET_POSITION,
+ (int) e.getWidth() * 10, 0, 0, 1));
+ } else {
+ bigStorageCageOutTaskList.add(new BigStorageCageOutTask(e.getGlassId(), e.getSlot(), Const.ARTIFICIAL_OUT_TARGET_POSITION,
+ (int) e.getWidth() * 10, 0, 0, 1));
+ }
+
}
Assert.isFalse(CollectionUtils.isEmpty(bigStorageCageOutTaskList), "鏈幏鍙栧嚭鐗囨暟鎹紝缁撴潫鍑虹墖浠诲姟");
log.info("鑾峰彇鍑虹墖浠诲姟鏁版嵁{}鏉★紝鎵ц淇濆瓨", bigStorageCageOutTaskList.size());
@@ -450,6 +466,8 @@
.in(BigStorageCageDetails::getGlassId, glassIds));
//鏇存柊绗煎瓙鍐呮牸瀛愮殑鍓╀綑灏哄
updateSlotRemain(list, glassIds);
+ S7object.getinstance().plccontrol.writeWord(mesToPLCAddress, 1);
+ log.info("宸插悜plc鍙戦�佸嚭鐗囦换鍔＄‘璁わ紝鍦板潃涓猴細{}", mesToPLCAddress);
return Boolean.TRUE;
}
--
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