From ae07cd92f46b88bf034c7d9d0b96b3a5e83fdc98 Mon Sep 17 00:00:00 2001
From: ZengTao <2773468879@qq.com>
Date: 星期二, 20 五月 2025 16:29:00 +0800
Subject: [PATCH] 仓储,上片,卧理修改OPC为S7通讯
---
hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/job/OpcCacheGlassNewTask.java | 184 ++++++++++++++++++++++++++++++---------------
1 files changed, 122 insertions(+), 62 deletions(-)
diff --git a/hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/job/OpcCacheGlassNewTask.java b/hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/job/OpcCacheGlassNewTask.java
index ee90fdb..1a09f85 100644
--- a/hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/job/OpcCacheGlassNewTask.java
+++ b/hangzhoumesParent/moduleService/CacheGlassModule/src/main/java/com/mes/job/OpcCacheGlassNewTask.java
@@ -5,9 +5,11 @@
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
+import com.github.xingshuangs.iot.protocol.s7.serializer.S7Serializer;
import com.kangaroohy.milo.model.ReadWriteEntity;
import com.kangaroohy.milo.service.MiloService;
import com.mes.common.config.Const;
+import com.mes.common.config.ConstSysConfig;
import com.mes.damage.service.DamageService;
import com.mes.edgglasstask.entity.EdgGlassTaskInfo;
import com.mes.edgglasstask.service.EdgGlassTaskInfoService;
@@ -21,11 +23,15 @@
import com.mes.opctask.entity.EdgStorageDeviceTaskHistory;
import com.mes.opctask.service.EdgStorageDeviceTaskHistoryService;
import com.mes.opctask.service.EdgStorageDeviceTaskService;
+import com.mes.s7.entity.S7DataMBOne;
+import com.mes.s7.entity.S7DataWLOne;
+import com.mes.s7.entity.S7DataWLTwo;
+import com.mes.sysconfig.service.SysConfigService;
import lombok.extern.slf4j.Slf4j;
import org.apache.commons.lang.StringUtils;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
-import org.springframework.beans.factory.annotation.Value;
+import org.springframework.beans.factory.annotation.Qualifier;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;
@@ -64,35 +70,47 @@
EdgStorageDeviceTaskHistoryService edgStorageDeviceTaskHistoryService;
@Resource
DamageService damageService;
+ @Resource
+ SysConfigService sysConfigService;
- @Value("${mes.glassGap}")
- private int glassGap;
- @Value("${mes.threshold}")
+ @Autowired
+ @Qualifier("s7SerializerWLOne")
+ private S7Serializer s7SerializerWLOne;
+
+ @Autowired
+ @Qualifier("s7SerializerWLTwo")
+ private S7Serializer s7SerializerWLTwo;
+
+ @Autowired
+ @Qualifier("s7SerializerMBOne")
+ private S7Serializer s7SerializerMBOne;
+
+ // @Value("${mes.threshold}")
private int threshold;
- @Value("${mes.cellLength}")
+ // @Value("${mes.cellLength}")
private int cellLength;
- @Value("${mes.ratio}")
+ // @Value("${mes.ratio}")
private int ratio;
- @Value("${mes.min.one.firstLength}")
+ // @Value("${mes.min.one.firstLength}")
private int minOneFirstLength;
-
- @Value("${mes.min.one.secondLength}")
+ //
+// @Value("${mes.min.one.secondLength}")
private int minOneSecondLength;
-
- @Value("${mes.min.two.firstLength}")
+ //
+// @Value("${mes.min.two.firstLength}")
private int minTwoFirstLength;
-
- @Value("${mes.min.two.secondLength}")
+ //
+// @Value("${mes.min.two.secondLength}")
private int minTwoSecondLength;
-
- @Value("${mes.max.firstLength}")
+ //
+// @Value("${mes.max.firstLength}")
private int maxTwoFirstLength;
-
- @Value("${mes.max.secondLength}")
+ //
+// @Value("${mes.max.secondLength}")
private int maxTwoSecondLength;
-
- @Value("${mes.maxThickness}")
+ //
+// @Value("${mes.maxThickness}")
private int maxThickness;
private String glassInIdOne = "";
@@ -102,12 +120,15 @@
@Scheduled(fixedDelay = 1000)
public void startOneOpcTask() throws Exception {
+ S7DataWLTwo s7DataWLTwo = s7SerializerWLTwo.read(S7DataWLTwo.class);
//鑾峰彇绗簩鏉$嚎璺殑鍗у紡鐞嗙墖绗肩姸鎬�
- ReadWriteEntity twoInkageEntity = miloService.readFromOpcUa("WL2.WL2.deviceState");
+// ReadWriteEntity twoInkageEntity = miloService.readFromOpcUa("WL2.WL2.deviceState");
+ Boolean twoInkageEntity = s7DataWLTwo.getDeviceState();
//榛樿鍙窇涓�鍙板崸寮忕悊鐗�,涓ゆ潯绾胯矾閮藉彲浠ヨ蛋
int cellFlag = 1;
//濡傛灉涓ゆ潯绾块兘鍚姩鍒欏彧鑳借窇涓�鏉$嚎
- if (twoInkageEntity != null && !Boolean.parseBoolean(twoInkageEntity.getValue() + "")) {
+// if (twoInkageEntity != null && !Boolean.parseBoolean(twoInkageEntity.getValue() + "")) {
+ if (twoInkageEntity != null && !twoInkageEntity) {
cellFlag = 2;
}
startOneOpcTaskChild(EDG_STORAGE_DEVICE_ONE_TASK, 1, cellFlag);
@@ -115,15 +136,29 @@
@Scheduled(fixedDelay = 1000)
public void startTwoOpcTask() throws Exception {
- ReadWriteEntity oneInkageEntity = miloService.readFromOpcUa("WL1.WL1.deviceState");
+ S7DataWLOne s7DataWLOne = s7SerializerWLOne.read(S7DataWLOne.class);
+// ReadWriteEntity oneInkageEntity = miloService.readFromOpcUa("WL1.WL1.deviceState");
+ Boolean oneInkageEntity = s7DataWLOne.getDeviceState();
int cellFlag = 1;
- if (oneInkageEntity != null && !Boolean.parseBoolean(oneInkageEntity.getValue() + "")) {
+// if (oneInkageEntity != null && !Boolean.parseBoolean(oneInkageEntity.getValue() + "")) {
+ if (oneInkageEntity != null && !oneInkageEntity) {
cellFlag = 2;
}
startOneOpcTaskChild(EDG_STORAGE_DEVICE_TWO_TASK, 2, cellFlag);
}
private void startOneOpcTaskChild(String tableName, int device, int cellFlag) throws Exception {
+ threshold = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_THRESHOLD);
+ cellLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_CELL_LENGTH);
+ ratio = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_RATIO);
+ minOneFirstLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MIN_ONE_FIRST_LENGTH);
+ minOneSecondLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MIN_ONE_SECOND_LENGTH);
+ minTwoFirstLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MIN_TWO_FIRST_LENGTH);
+ minTwoSecondLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MIN_TWO_SECOND_LENGTH);
+ maxTwoFirstLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MAX_FIRST_LENGTH);
+ maxTwoSecondLength = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MAX_SECOND_LENGTH);
+ maxThickness = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_MAX_THICKNESS);
+
EdgStorageDeviceTask task = edgStorageDeviceTaskService.queryTaskMessage(tableName);
if (task == null) {
log.info("浠诲姟琛ㄥ熀纭�鏁版嵁褰曞叆澶辫触锛岃妫�鏌ユ暟鎹槸鍚﹀綍鍏ユ垚鍔�");
@@ -200,21 +235,32 @@
}
private void edgTaskChild(String glassId, int cell) throws Exception {
+ ratio = sysConfigService.queryConfigValue(ConstSysConfig.CACHE_RATIO);
GlassInfo glassInfo = glassInfoService.getOne(new LambdaQueryWrapper<GlassInfo>().eq(GlassInfo::getGlassId, glassId).last("limit 1"));
if (glassInfo == null) {
log.info("瀵瑰垪琛ㄤ腑鐨勭幓鐠僫d閿欒锛岃妫�鏌ユ暟鎹紝鐜荤拑id锛歿}", glassId);
return;
}
String toEndingId = glassInfo.getTemperingLayoutId() + "" + glassInfo.getTemperingFeedSequence();
- List<ReadWriteEntity> list = new ArrayList<>();
-// list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".mesControl", true));
- list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".glassId", Integer.parseInt(toEndingId)));
- list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".toEdingId", Integer.parseInt(toEndingId)));
- list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".width", (int) Math.max(glassInfo.getWidth() * 10, glassInfo.getHeight() * 10)));
- list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".height", (int) Math.min(glassInfo.getWidth() * 10, glassInfo.getHeight() * 10)));
+// List<ReadWriteEntity> list = new ArrayList<>();
+//// list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".mesControl", true));
+// list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".glassId", Integer.parseInt(toEndingId)));
+// list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".toEdingId", Integer.parseInt(toEndingId)));
+// list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".width", (int) Math.max(glassInfo.getWidth() * ratio, glassInfo.getHeight() * ratio)));
+// list.add(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".height", (int) Math.min(glassInfo.getWidth() * ratio, glassInfo.getHeight() * ratio)));
+//
+// miloService.writeToOpcUa(list);
+// miloService.writeToOpcWord(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".thickness", (int) glassInfo.getThickness() * ratio));
+ S7DataMBOne s7DataMBOne =new S7DataMBOne();
+ s7DataMBOne.setToEdingId(Integer.parseInt(toEndingId));
+ s7DataMBOne.setGlassId(Integer.parseInt(toEndingId));
+ s7DataMBOne.setWidth((int) Math.max(glassInfo.getWidth() * ratio, glassInfo.getHeight() * ratio));
+ s7DataMBOne.setHeight((int) Math.min(glassInfo.getWidth() * ratio, glassInfo.getHeight() * ratio));
+ s7SerializerMBOne.write(s7DataMBOne);
- miloService.writeToOpcUa(list);
- miloService.writeToOpcWord(generateReadWriteEntity("MB" + cell + ".MB" + cell + ".thickness", (int) glassInfo.getThickness() * 10));
+ s7DataMBOne =new S7DataMBOne();
+ s7DataMBOne.setThickness((short) (glassInfo.getThickness() * ratio));
+ s7SerializerMBOne.write(s7DataMBOne);
//淇敼纾ㄨ竟瀵瑰垪涓殑纾ㄨ竟绾胯矾鍙婄姸鎬�
edgGlassTaskInfoService.update(new LambdaUpdateWrapper<EdgGlassTaskInfo>()
.set(EdgGlassTaskInfo::getLine, cell)
@@ -287,22 +333,57 @@
private boolean outTask(EdgStorageDeviceTask task, String tableName, int deviceId, int cellFlag) throws Exception {
Date startDate = new Date();
//鑾峰彇瀵瑰簲鐨勮澶囩姸鎬佷俊鎭�
- ReadWriteEntity oneOutStateEntity = miloService.readFromOpcUa("WL1.WL1.slotState");
- ReadWriteEntity twoOutStateEntity = miloService.readFromOpcUa("WL2.WL2.slotState");
+// ReadWriteEntity oneOutStateEntity = miloService.readFromOpcUa("WL1.WL1.slotState");
+// ReadWriteEntity twoOutStateEntity = miloService.readFromOpcUa("WL2.WL2.slotState");
+// ReadWriteEntity d06OutStateEntity = miloService.readFromOpcUa("WL2.WL2.d06SlotState");
+ S7DataWLOne s7DataWLOne = s7SerializerWLOne.read(S7DataWLOne.class);
+ S7DataWLTwo s7DataWLTwo = s7SerializerWLTwo.read(S7DataWLTwo.class);
+ Short oneOutStateEntity = s7DataWLOne.getSlotState();
+ Short twoOutStateEntity = s7DataWLTwo.getSlotState();
+ Short d06OutStateEntity = s7DataWLTwo.getD06SlotState();
//鐘舵�佹湁3涓儏鍐碉細0绌洪棽 1蹇欑 2绂佺敤
- String oneOutState = "2";
- String twoOutState = "2";
- if (null != oneOutStateEntity && null != oneOutStateEntity.getValue()) {
- oneOutState = oneOutStateEntity.getValue().toString();
+ String oneOutState = Const.OUT_DISABLE;
+ String twoOutState = Const.OUT_DISABLE;
+ String d06OutState = Const.OUT_DISABLE;
+// if (null != oneOutStateEntity && null != oneOutStateEntity.getValue()) {
+// oneOutState = oneOutStateEntity.getValue().toString();
+// }
+ if (null != oneOutStateEntity ) {
+ oneOutState = oneOutStateEntity.toString();
}
- if (null != twoOutStateEntity && null != twoOutStateEntity.getValue()) {
- twoOutState = twoOutStateEntity.getValue().toString();
+// if (null != twoOutStateEntity && null != twoOutStateEntity.getValue()) {
+// twoOutState = twoOutStateEntity.getValue().toString();
+// }
+ if (null != twoOutStateEntity ) {
+ twoOutState = twoOutStateEntity.toString();
}
-
- if ((cellFlag == 2 && Const.OUT_BUSY.equals(oneOutState) && Const.OUT_BUSY.equals(twoOutState)) || (Const.OUT_DISABLE.equals(oneOutState) && Const.OUT_DISABLE.equals(twoOutState))) {
+ //涓ゆ潯绾块兘涓虹鐢ㄥ垯涓嶅嚭鐜荤拑
+ if (Const.OUT_DISABLE.equals(oneOutState) && Const.OUT_DISABLE.equals(twoOutState)) {
log.info("A09銆丄10涓簕},{}闈炶嚜鍔ㄧ姸鎬侊紝鏃犳硶鍑虹墖", oneOutState, oneOutState);
return Boolean.FALSE;
}
+// if (null != d06OutStateEntity && null != d06OutStateEntity.getValue()) {
+// d06OutState = d06OutStateEntity.getValue().toString();
+// }
+ if (null != d06OutStateEntity ) {
+ d06OutState = d06OutStateEntity.toString();
+ }
+ //鑾峰彇d06鐗囧彴鐘舵��
+ // 1:涓�瀵逛竴鐨勬儏鍐典笅涓嶉渶瑕佸垽鏂璬06鐘舵��
+ // 2:涓�鍙风嚎涓�瀵瑰鐨勬儏鍐典笅锛岃幏鍙栦簩鍙风嚎纾ㄨ竟鍓嶇墖鍙癉07鐨勭姸鎬侊紝D07闈炵鐢ㄦ椂锛屼簩鍙风嚎灏嗘寜鐓06鐗囧彴鐘舵�佽寰楀嚭鐗�
+ // 3:浜屽彿绾夸竴瀵瑰鐨勬儏鍐典笅锛岃幏鍙栦竴鍙风嚎纾ㄨ竟鍓嶇墖鍙癈08鐨勭姸鎬侊紝C08闈炵鐢ㄦ椂锛屼竴鍙风嚎灏嗘寜鐓06鐗囧彴鐘舵�佽寰楀嚭鐗�
+ if (cellFlag == 2) {
+ if (deviceId == 1) {
+ twoOutState = Const.OUT_DISABLE.equals(twoOutState) ? Const.OUT_DISABLE : d06OutState;
+ } else {
+ oneOutState = Const.OUT_DISABLE.equals(oneOutState) ? Const.OUT_DISABLE : d06OutState;
+ }
+ if (Const.OUT_BUSY.equals(oneOutState) && Const.OUT_BUSY.equals(twoOutState)) {
+ log.info("A09銆丄10涓簕},{}闈炶嚜鍔ㄧ姸鎬侊紝鏃犳硶鍑虹墖", oneOutState, oneOutState);
+ return Boolean.FALSE;
+ }
+ }
+
log.info("寮�濮嬫墽琛屽嚭鐗�/鐩撮�氫换鍔★紝浠诲姟淇℃伅涓猴細{},琛ㄥ悕涓猴細{},璁惧id:{},寮�濮嬫椂闂达細{},涓�鍙风嚎鐘舵�侊細{}锛屼簩鍙风嚎鐘舵�侊細{}",
task, tableName, deviceId, startDate, oneOutState, twoOutState);
//鑾峰彇褰撳墠闇�瑕佽蛋閭f潯绾�
@@ -715,27 +796,6 @@
taskHistory.setTaskState(Const.RAW_GLASS_TASK_NEW);
taskHistory.setDeviceId(deviceId);
edgStorageDeviceTaskHistoryService.save(taskHistory);
- return Boolean.TRUE;
- }
-
- public boolean updateCellRemainWidth(int slot, int device, EdgStorageDeviceTaskHistory taskHistory) {
- List<EdgStorageCageDetails> list = edgStorageCageDetailsService.list(new LambdaQueryWrapper<EdgStorageCageDetails>().eq(EdgStorageCageDetails::getSlot, slot)
- .eq(EdgStorageCageDetails::getState, Const.GLASS_STATE_IN));
- int remainWidth = cellLength;
- if (CollectionUtil.isNotEmpty(list)) {
- if (2 == taskHistory.getTaskType()) {
- remainWidth = 0;
- } else {
- for (EdgStorageCageDetails item : list) {
- remainWidth = remainWidth - glassGap - (int) Math.max(item.getWidth(), item.getHeight());
- }
- if (remainWidth <= 0) {
- remainWidth = 0;
- }
- }
- }
- edgStorageCageService.update(new LambdaUpdateWrapper<EdgStorageCage>().
- set(EdgStorageCage::getRemainWidth, remainWidth).eq(EdgStorageCage::getSlot, slot).eq(EdgStorageCage::getDeviceId, device));
return Boolean.TRUE;
}
--
Gitblit v1.8.0