package com.example.springboot.service; import java.nio.charset.StandardCharsets; import java.util.ArrayList; import java.util.List; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import com.example.springboot.component.PLCAutoMes; import com.example.springboot.component.S7control; import com.example.springboot.entity.StorageCage; import com.example.springboot.entity.north_glass_buffer1; import com.example.springboot.entity.device.PlcParameterObject; import com.example.springboot.mapper.SpianMapper; import com.google.common.primitives.Bytes; @Service public class SpianServiceNew { @Autowired private SpianMapper spianMapper; // @GetMapping("/all") public Short selectAll(String glassid) { //读取DB105区文件 PlcParameterObject plcmes=PLCAutoMes.PlcMesObject; //读106 PlcParameterObject plcread=PLCAutoMes.PlcReadObject; int cage1 = 0; int cells; int ids; int prcid; int tiers; int prctier; double width; double minwidth = 0; north_glass_buffer1 glasslist = spianMapper.selectGlass(glassid); // 获取玻璃参数 // 如果没有此id时 if (glasslist == null) { return (300); } double widths = glasslist.getglasslengthmm(); String orderids = glasslist.getordernumber(); String FrameBarcode = glasslist.getFrameBarcode(); // 获取铝框相关度最高的笼子排序 List storageCage = spianMapper.selectAllFbarcode(FrameBarcode, widths, 400); // 判断铝框指定空格是否需要间隔空间 if (storageCage.size() == 0) { storageCage = spianMapper.selectAll(orderids, FrameBarcode); } if (storageCage == null) { return (400); } for (StorageCage storageCage2 : storageCage) { // 保存订单优先顺序笼子号 cage1 = storageCage2.getCage(); // 判断该笼子号相邻最大的空格数 int cages = spianMapper.selectCage(cage1); // 如果相邻笼子没有空格,或者有正在执行的出片任务时返回400 if (cages == 0) { return (400); } StorageCage cages1; // 判断是否是第二片需要加间隔物 prctier = spianMapper.selectsum(cage1, storageCage2.getCell());// 传给prc的格子内玻璃数 if (prctier > 0) { cages1 = spianMapper.selectCage1(cage1, storageCage2.getCell(), widths + 400); } else { cages1 = spianMapper.selectCage1(cage1, storageCage2.getCell(), widths); } // 判断选中笼子是否有合适宽度空格 // 有合适空格时进片 if (cages1 != null && cages >= 1 && storageCage2.getDisabled() == 0) { ids = cages1.getId();// 数据库ID tiers = cages1.getTier();// 内外片 cells = cages1.getCell();// 格子号 prcid = cages1.getPrcId();// 传给prc的目标地id width = cages1.getWidth();// 格子剩余宽度 widths = glasslist.getglasslengthmm(); // 执行进片 // 获取该格子内是否有玻璃 int cellint = spianMapper.selectcell(cage1, cells); if (cellint == 1) { // 将外片玻璃的数据更新到内片 spianMapper.UpdateDBCage(ids, cage1, cells, 1); // 将新入的玻璃存入外片 spianMapper.UpdataAddCage2(orderids, glassid, glasslist, cage1, cells, ids - 1, 2); spianMapper.UpdataAddCage1(widths, cage1, cells);// 减少格子宽度 } else { // 数据库修改笼子表新增一条玻璃 spianMapper.UpdataAddCage2(orderids, glassid, glasslist, cage1, cells, ids, 2); spianMapper.UpdataAddCage1(widths, cage1, cells);// 减少格子宽度 } // 进片车起始位置 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddStart").getAddress(plcmes.getPlcParameter("AddStart").getAddressIndex()), (short) 1000); // 进片车目标位置 S7control.getinstance().WriteWord(plcmes.getPlcParameter("Addgoal").getAddress(plcmes.getPlcParameter("Addgoal").getAddressIndex()), (short) prcid); // 进片玻璃宽 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddLength").getAddress(plcmes.getPlcParameter("AddLength").getAddressIndex()), (short) widths); // 进片笼内已有玻璃数 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddCount").getAddress(plcmes.getPlcParameter("AddCount").getAddressIndex()), (short) prctier); // 进片车启动 1为启动 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); String activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 int activate2 = 0; if (activate.equals("1")) { activate2 = 1; }else{ while (activate.equals("1")) { // 出片任务发送字改为1 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 } } outmesid(glassid, "FeedID");//派发id spianMapper.Inserttask(0, 0, 1000, ids, glassid.toString(), prctier,activate2);// 新增任务 return (200); } } return (400); } public Short selectout2(String glassid) { char[] a = glassid.toCharArray(); List datas = new ArrayList<>(); // 获取优先出片的位置 StorageCage cageout = spianMapper.selectOut2(glassid); if (cageout == null) { return (300); } int cage = cageout.getCage(); // 储存出片位置,笼子格子几号玻璃 int cell = cageout.getCell();// 出片格号 int tier = cageout.getTier();// 出片内外片 int prcid = cageout.getPrcId();// prcid int prcid2; int ids; int cages; int cells; double glasswidth = cageout.getGlassWidth(); int state = spianMapper.selectGlassState(cage, cell);// 获取格子数量 // 判断玻璃内外片 if (tier == 2) { // 判断玻璃可直接出片时 spianMapper.OverOutSlice(glassid.toString(), 1, 0);// 更新出片队列任务状态为进行中 spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度 spianMapper.UpdataGlassCageState(glassid.toString(), 3);// 更改笼子表的玻璃状态 spianMapper.Inserttask(1, 0, cageout.getId(), 1000, glassid, state, 3);// 新增任务 } else { // 获取格子的玻璃数量 // 判断内片是否需要调拨 if (state == 1) { spianMapper.OverOutSlice(glassid.toString(), 1, 0);// 更新出片队列任务状态为进行中 spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度 spianMapper.UpdataGlassCageState(glassid, 3);// 更改笼子表的玻璃状态 spianMapper.Inserttask(1, 0, cageout.getId(), 1000, glassid, 1,3);// 新增任务 } else { // 玻璃需要调拨时,判断属于哪个半区的笼子 if (cage < 6) { StorageCage cagecell = spianMapper.selectGlassCage(cage, glasswidth, 0, 6, cell); if (cagecell == null) { return (300); } // 获取调拨位置进行调拨 prcid2 = cagecell.getPrcId();// 调拨目标位PRCID ids = cagecell.getId();// 调拨目标位ID cages = cagecell.getCage();// 调拨目标位笼子 cells = cagecell.getCell();// 调拨目标位格子 // 更换玻璃的笼子 String glassids = spianMapper.SelectGlassid(cage, cell); // 获取被调拨的玻璃id spianMapper.UpdataGlassCageState(glassids, 3);// 更改笼子表的玻璃状态 spianMapper.UpdateDBCage(ids, cage, cell, 2);// 将原格子数据更新到新格子里 spianMapper.UpdataAddCage1(glasswidth, cages, cells);// 减少新格子宽度 spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度 spianMapper.Inserttask(2, 0, cageout.getId(), ids, glassids, 2, 3);// 新增调度任务 } else {// 笼子号大于5时 StorageCage cagecell = spianMapper.selectGlassCage(cage, glasswidth, 5, 11, cell); if (cagecell == null) { return (300); } // 获取调拨位置进行调拨 prcid2 = cagecell.getPrcId();// 调拨目标位prcID ids = cagecell.getId();// 调拨目标位ID cages = cagecell.getCage();// 调拨目标位笼子 cells = cagecell.getCell();// 调拨目标位格子 String glassids = spianMapper.SelectGlassid(cage, cell); // 获取被调拨的玻璃id spianMapper.UpdataGlassCageState(glassids, 3);// 更改笼子表的玻璃状态 spianMapper.Inserttask(2, 0, cageout.getId() + 1, ids, glassids, 2, 3);// 新增调度任务 spianMapper.UpdateDBCage(ids, cage, cell, 2);// 将原格子数据更新到新格子里 spianMapper.UpdataAddCage1(glasswidth, cages, cells);// 减少新格子宽度 spianMapper.UpdataOutCage1(glasswidth, cage, cell);// 增加原格子宽度 } //发送plc任务 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddStart").getAddress(plcmes.getPlcParameter("AddStart").getAddressIndex()), (short) prcid); S7control.getinstance().WriteWord(plcmes.getPlcParameter("Addgoal").getAddress(plcmes.getPlcParameter("Addgoal").getAddressIndex()), (short) prcid2); S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddCount").getAddress(plcmes.getPlcParameter("AddCount").getAddressIndex()), (short) state); S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); String activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 int activate2 = 0; if (activate.equals("1")) { activate2 = 1; }else{ while (activate.equals("1")) { // 出片任务发送字改为1 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 } } outmesid(glassid, "ReleaseID");//派发id //发送完倒片结束 return (200); // 结束 } } // 出片车起始位置 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddStart").getAddress(plcmes.getPlcParameter("OutStart").getAddressIndex()), (short) prcid); // 出片车目标位置 S7control.getinstance().WriteWord(plcmes.getPlcParameter("Addgoal").getAddress(plcmes.getPlcParameter("Outgoal").getAddressIndex()), (short) 1000); // 出片笼内已有玻璃数 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddCount").getAddress(plcmes.getPlcParameter("OutCount").getAddressIndex()), (short) state); // 出片车启动 1为启动 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("OutActivate").getAddressIndex()), (short) 1); String activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 int activate2 = 0; if (activate.equals("1")) { activate2 = 1; }else{ while (activate.equals("1")) { // 出片任务发送字改为1 S7control.getinstance().WriteWord(plcmes.getPlcParameter("AddActivate").getAddress(plcmes.getPlcParameter("AddActivate").getAddressIndex()), (short) 1); activate =plcmes.getPlcParameter("AddActivate").getValue();// 判断启动是否写入 } } outmesid(glassid, "ReleaseID");//派发id //直接出片结束 return(200);// 结束 } // 派发任务玻璃id public void outmesid(String glassid, String address) { // System.out.println("outmesid:" + glassid); List glassidlist = new ArrayList(); char ds[] = glassid.toCharArray(); for (char iditem : ds) { glassidlist.add((byte) iditem); } byte[] bytes = Bytes.toArray(glassidlist); System.out.println("outmesidbytes:" + bytes.length); S7control.getinstance().WriteByte(plcmes.getPlcParameter(address).getAddress(plcmes.getPlcParameter(address).getAddressIndex()),bytes); //S7control.getinstance().WriteByte(address, bytes);// 派发出片id } // 获取地址内的玻璃id转字符串 public StringBuilder queGlassid(String address, int count) { StringBuilder writedstrIdOut = new StringBuilder(); byte[] writedglassidbytesOut = S7control.getinstance().ReadByte(address, count); if (writedglassidbytesOut != null) { // 获取玻璃id for (byte iditem : writedglassidbytesOut) { writedstrIdOut.append((char) iditem); } } return writedstrIdOut; } // char数组转化成bit数组 public static byte[] toBytes(char[] chars) { String s = new String(chars); return s.getBytes(StandardCharsets.UTF_8); } // bit数组转化成char数组 public static char[] toChars(byte[] bytes) { String s = new String(bytes, StandardCharsets.UTF_8); return s.toCharArray(); } // 判断集合里是否为1 public boolean listbool(String address) { List list = S7control.getinstance().ReadWord(address, 1);// 返回为ture时为1 boolean listbool = list.contains((short) 1); return listbool; } // 根据玻璃id完成在进行中的任务 public void overtask(String glassid) { spianMapper.UpdatetaskOut(glassid.toString());// 完成上一次 出片或者进片任务 spianMapper.OverOutSlice(glassid.toString(), 2, 1);// 完成出片队列任务 spianMapper.UpdataGlassCage(glassid.toString(), 0);// 清除出片格子玻璃信息 spianMapper.UpdateCageOver(glassid.toString(), 0);// 更改笼子表出片状态 spianMapper.UpdateCageadd(glassid.toString(), 1);// 更改笼子表进片状态 spianMapper.UpdateAddQueue(glassid.toString());// 把进片的玻璃更新到出片队列中 } }